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MODEL EV1020
MODEL EV1220
MODEL EV1520
I
NSTALLATION
Two Post, Inground, Cassette EnviroLift™
2311 South Park Rd. Louisville, Kentucky 40219
Email:
sales@challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax 502-587-1933
IMPORTANT:
(10,000 LB CAPACITY – 2500 LB PER ARM)
(12,000 LB CAPACITY – 3000 LB PER ARM)
(15,000 LB CAPACITY – 3750 LB PER ARM)
, O
PERATION
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
& M
AINTENANCE
Web site:
www.challengerlifts.com
M
ANUAL
Rev. 12/16/2020
EV-IOM-A.doc
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Table of Contents
Related Manuals for Challenger Lifts EnviroLift EV1020
Summary of Contents for Challenger Lifts EnviroLift EV1020
- Page 1 MODEL EV1020 (10,000 LB CAPACITY – 2500 LB PER ARM) MODEL EV1220 (12,000 LB CAPACITY – 3000 LB PER ARM) MODEL EV1520 (15,000 LB CAPACITY – 3750 LB PER ARM) & M NSTALLATION PERATION AINTENANCE ANUAL Two Post, Inground, Cassette EnviroLift™ 2311 South Park Rd.
- Page 2 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance General Specifications See Page 3 EV1020 Rise Height (Screw Pads Highest Position) 74” Overall Width 110 1/4” Drive Thru 87” Arm/Pad Reach (min/max) 19 5/8” Min / 42 1/8” Max Overall Length (min/max) Screw Pad Height 4 1/8”...
- Page 3 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance EV1020, EV1220 EV1520 Rev.12/16/2020 EV-IOM-A.doc...
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Page 4: Vertical Clearance
ERTICAL LEARANCE Check the height of the area where the lift is to be installed. Clearance should be calculated based on the full raised height of the lift. Failure by purchaser to provide adequate WARNING clearance could result in unsatisfactory lift performance, property damage, or personal injury. -
Page 5: Tools And Supplies
If it is apparent that the lift has been mishandled in shipment, or if parts or assemblies are missing, note the damage or missing part(s) on the shipping papers and notify Challenger Lifts, Inc. immediately. The Challenger 2-Post EnviroLift™ consists of two packages, the lift-containment assy. - Page 6 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance AFETY EQUIREMENTS FOR NSTALLATION AND ERVICE Refer to ANSI/ALI ALIS (current edition) Location Locate lift to allow plenty of working room on all sides. Allow room for workbenches at front of bay, aisles, lubrication equipment or other obstructions. Check overhead clearances.
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Page 7: Installation
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance Existing Facility Excavation Excavation is the same as in new construction. However, it will be necessary to break out a trench 6"-8" wide by 12" deep to run the PVC chase. Installation 1. - Page 8 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance 1/2-13 x 18 1/2-13 1/2-13 x 18 1/2-13 All Thread Rod Nut and Washer All Thread Rod Nut and Washer 6 x 6 Support Finished Concrete Tie Anchor Floor Lift / Containment Assembly Fig.
- Page 9 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance Before beginning to back fill take care to protect the plunger tops, cover joints and hardware from debris. Duct tape should be used to cover these joints. Make sure all factory supplied thread protectors and caps are in place. Recheck plumb and back fill approximately 2 feet with pea gravel.
- Page 10 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance New Floor Pour 8” to 12” of concrete around the top of the lift / containment assembly and install rebar to tie in the finished floor as shown in Fig. 6. 1/2-13 x 18 1/2-13 All Thread Rod Nut and Washer...
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Page 11: Wiring Diagram
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance Wiring Diagram FOR SINGLE PHASE (Normally Open) FIELD CONECTIONS FOR THREE PHASE FACTORY WIRED FOR 208−240V RECONNECTIONS FOR 440−480V Fig. 7 Rev.12/16/2020 EV-IOM-A.doc... - Page 12 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance Fill the reservoir with 12 quarts of 10 weight hydraulic / biodegradable oil or Dexron III ATF. Remove the center cover plate from the lift / containment assembly to expose the hydraulic connection. Attach the 37 deg. Union adapter (supplied) to the hard hydraulic line.
- Page 13 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance While the lift is in up position actuate the air valve and check for proper operation of the locking mechanism. Replace the center cover plate and torque bolts to 60 ft-lbs. With the plungers raised slight (1”-2”) to avoid damaging the wiper. Position the bolster over the pistons and attach using the 7/8-9x3 1/2 cap screws and lock washers provided and torque to 120 ft-lbs.
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Page 14: Troubleshooting
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance Lifting a Vehicle Be sure the adapters are in the lowered position and the arms are parked as seen in Fig. 1 before attempting to drive on or off of the lift. Failure to do so may damage the adapters or vehicle. -
Page 15: Operation Procedure
Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance The Owner/Employer shall maintain the periodic WNER PERATOR HECKLIST inspection maintenance records 30. Demonstrate the operation of the lift to the recommended by the manufacturer or ANSI/ALI owner/operator and review correct and safe ALOIM, American National... -
Page 16: Maintenance
Maintenance To avoid personal injury, permit only qualified personnel to perform maintenance on this equipment. Maintenance personnel should follow lockout/tagout instructions per ANSI Z244.1. The following maintenance points are suggested as the basis of a routine maintenance program. The actual maintenance program should be tailored to the usage of the lift. -
Page 17: Parts Breakdown
Parts Break Down Model EV1020, EV1220, EV1520 IMPORTANT Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. - Page 18 CS1020-05 Stop Loop Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Rev.12/16/2020...
- Page 19 Right Arm Assy. (includes Arm Pin and Footpad) Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc.
- Page 20 M12x1.75 x 20mm, HHCS, Gr. 8.8, ZINC PLT’D Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc.
- Page 21 Concrete Tie Weld-Long (Not Serviceable after Installation) Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc.
- Page 22 17411 1/4” x 2” Grease Line Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc.
- Page 23 1/4” ID x 2 ¼ Spacer Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc.
- Page 24 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance Frame 1 1 1 1 2 2 2 2 3 3 3 3 15 16 17 15 16 17 15 16 17 15 16 17 1 1 1 1 2 2 2 2 3 3 3 3 2 2 2 2 3 3 3 3...
- Page 25 A1122-12 Hose Clamp Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Rev.12/16/2020...
- Page 26 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance Plunger/Rail Assembly Rev.12/16/2020 EV-IOM-A.doc...
- Page 27 39103 #6 JIC Union Tee Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Rev.12/16/2020...
- Page 28 9/16-18 “O” Ring x 37 Deg. Elbow Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc.
- Page 29 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance Rev.12/16/2020 EV-IOM-A.doc...
- Page 30 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance Rev.12/16/2020 EV-IOM-A.doc...
- Page 31 Models EV1020, EV1220, EV1520 Installation, Operation and Maintenance REVISIONS 06/12/2019- UPDATED OUT OF DATE PART NUMBER 16380 TO 17380 CONTAINER TUB IN PARTS BREAK DOWN. EV1020 DRIVE THRU DISTANCE AND OVERALL WIDTH WAS CORRECTED TO 83 1/2” AND 110 1/4" ...