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MODEL EW1020 / EW1020-QC
(10,000 LB CAPACITY – 2500 LB PER ARM)
MODEL EW1220 / EW1220-QC
(12,000 LB CAPACITY – 3000 LB PER ARM)
I
NSTALLATION
Two Post, Inground, Cassette EnviroLift™
2311 South Park Rd. Louisville, Kentucky 40219
Email:
sales@challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax 502-587-1933
IMPORTANT:
, O
PERATION
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
& M
AINTENANCE
Web site:
www.challengerlifts.com
M
ANUAL
Rev.
2024/01/30
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Table of Contents
Related Manuals for Challenger Lifts EW1020-QC
Summary of Contents for Challenger Lifts EW1020-QC
- Page 1 MODEL EW1020 / EW1020-QC (10,000 LB CAPACITY – 2500 LB PER ARM) MODEL EW1220 / EW1220-QC (12,000 LB CAPACITY – 3000 LB PER ARM) & M NSTALLATION PERATION AINTENANCE ANUAL Two Post, Inground, Cassette EnviroLift™ 2311 South Park Rd. Louisville, Kentucky 40219...
- Page 2 Models EW1020, EW1220 Installation, Operation and Maintenance EW-IOM-A.doc Rev.2024/01/30...
- Page 3 Models EW1020, EW1220 Installation, Operation and Maintenance General Specifications See Page 3 EW1020 / EW1020-QC EW1220 / EW1220-QC Rise Height (Screw Pads Highest Position) 78” 78” Overall Width 117 1/2” 121 1/2"” Drive Thru 88” 88” Arm Reach (min/max) 20” Min / 42” Max 20”...
- Page 4 Models EW1020, EW1220 Installation, Operation and Maintenance ERTICAL LEARANCE Check the height of the area where the lift is to be installed. Clearance should be calculated based on the full raised height of the lift. Failure by purchaser to provide adequate WARNING clearance could result in...
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Page 5: Tools And Supplies
Challenger Lifts, Inc. immediately. The Challenger 2-Post EnviroLift™ consists of two packages, the lift-containment assy. and an accessory package. - Page 6 Models EW1020, EW1220 Installation, Operation and Maintenance Location Locate lift to allow plenty of working room on all sides. Allow room for workbenches at front of bay, aisles, lubrication equipment or other obstructions. Check overhead clearances. Ordinarily 12 feet is ample for automobiles.
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Page 7: Installation
Models EW1020, EW1220 Installation, Operation and Maintenance Existing Facility Excavation Excavation is the same as in new construction. However, it will be necessary to break out a trench 6"-8" wide by 12" deep to run the PVC chase. Installation 1. For best balance of lift / containment assembly while lowering into excavation, sling using the shipping straps provided. - Page 8 Models EW1020, EW1220 Installation, Operation and Maintenance 1/2-13 x 18 1/2-13 1/2-13 x 18 1/2-13 All Thread Rod Nut and Washer All Thread Rod Nut and Washer 6 x 6 Support Finished Concrete Tie Anchor Floor Lift / Containment Assembly Fig.
- Page 9 Models EW1020, EW1220 Installation, Operation and Maintenance Before beginning to back fill take care to protect the plunger tops, cover joints and hardware from debris. Duct tape should be used to cover these joints. Make sure all factory supplied thread protectors and caps are in place.
- Page 10 Models EW1020, EW1220 Installation, Operation and Maintenance New Floor Pour 8” to 12” of concrete around the top of the lift / containment assembly and install rebar to tie in the finished floor as shown in Fig. 6. 1/2-13 x 18 1/2-13 All Thread Rod Nut and Washer...
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Page 11: Wiring Diagram
Models EW1020, EW1220 Installation, Operation and Maintenance Wiring Diagram FOR SINGLE PHASE (Normally Open) FIELD CONECTIONS FOR THREE PHASE FACTORY WIRED FOR 208−240V RECONNECTIONS FOR 440−480V Fig. 7 EW-IOM-A.doc Rev.2024/01/30... - Page 12 Models EW1020, EW1220 Installation, Operation and Maintenance Fill the reservoir with 12 quarts of 10 weight hydraulic / biodegradable oil or Dexron III ATF. Remove the center cover plate from the lift / containment assembly to expose the hydraulic connection. Attach the 37 deg. Union adapter (supplied) to the hard hydraulic line. Attach the 37 deg.
- Page 13 Models EW1020, EW1220 Installation, Operation and Maintenance With the plungers raised slight (1”-2”) to avoid damaging the wiper. Position the bolster over the pistons and attach using the 7/8-9x3 1/2 cap screws and lock washers provided and torque to 120 ft-lbs. Lightly grease each arm pin and hole with anti-seize and install the swing arms with pins and snap rings.
- Page 14 Models EW1020, EW1220 Installation, Operation and Maintenance Lifting a Vehicle WNER PERATOR HECKLIST Be sure the adapters are in the lowered position and 30. Demonstrate the operation of the lift to the the arms are parked as seen in Fig. 1 before owner/operator and review correct and safe attempting to drive on or off of the lift.
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Page 15: Operation Procedure
Models EW1020, EW1220 Installation, Operation and Maintenance case of frame engaging lift, ALI/LP-GUIDE, PERATION ROCEDURE Vehicle Lifting Points/Quick Reference Guide for AFETY OTICES AND ECALS Frame Engaging Lifts; in a conspicuous location in the lift area convenient to the operator. This product is furnished with graphic safety warning labels, which are reproduced on page 3 IMPORTANT SAFETY INSTRUCTIONS... -
Page 16: Maintenance
Models EW1020, EW1220 Installation, Operation and Maintenance Maintenance To avoid personal injury, permit only qualified personnel to perform maintenance on this equipment. Maintenance personnel should follow lockout/tagout instructions per ANSI Z244.1. The following maintenance points are suggested as the basis of a routine maintenance program. The actual maintenance program should be tailored to the installation and include a record of each planned maintenance activity and repair maintenance activity performed. - Page 17 EW1020 EW1220 IMPORTANT Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
- Page 18 Models EW1020, EW1220 Installation, Operation and Maintenance EW1020 SUPER STRUCTURE B17550SLA B17550SRA EW-IOM-A.doc Rev.2024/01/30...
- Page 19 A1075 Ring Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
- Page 20 Models EW1020, EW1220 Installation, Operation and Maintenance EW1220 SUPER STRUCTURE ADAPTERS B17560SRA Right Arm Assy. B17560SLA Left Arm Assy. EW-IOM-A.doc Rev.2024/01/30...
- Page 21 A1075 Ring Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
- Page 22 Concrete Tie Weld-Long (Not Serviceable after Installation) Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
- Page 23 17411 1/4” x 2” Grease Line Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
- Page 24 16469 1/4” ID x 2 ¼ Spacer Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
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Page 25: Frame Assembly
Models EW1020, EW1220 Installation, Operation and Maintenance FRAME ASSEMBLY 1 1 1 1 2 2 2 2 3 3 3 3 15 16 17 15 16 17 15 16 17 15 16 17 15 16 17 15 16 17 15 16 17 15 16 17 4 4 4 4 2 2 2 2... - Page 26 A1122-12 Hose Clamp Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
- Page 27 Models EW1020, EW1220 Installation, Operation and Maintenance PLUNGER/ RAIL ASSEMBLY EW-IOM-A.doc Rev.2024/01/30...
- Page 28 39103 #6 JIC Union Tee Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
- Page 29 9/16-18 “O” Ring x 37 Deg. Elbow Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc.
- Page 30 Models EW1020, EW1220 Installation, Operation and Maintenance REVISIONS 2023/11/20 – UPDATED ANSI/ALI REFERENCE MATERIAL. 2024/01/30 – CORRECTED FIGURE SPECIFICATAIONS Pg. 8. EW-IOM-A.doc Rev.2024/01/30...