Wallenstein WP245 Operator's Manual
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Wallenstein WP245 Operator's Manual

Firewood processor
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OPERATOR'S MANUAL
Serial number 1101273 and up
WP 245 / WP 275
Firewood Processor
Rev Apr-2024
Z97156_En

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  • Page 1 OPERATOR'S MANUAL Serial number 1101273 and up WP 245 / WP 275 Firewood Processor Rev Apr-2024 Z97156_En...

  • Page 2: Table Of Contents

    WP245 / WP275 Firewood Processor Table of Contents 1. Introduction ............3 6.12 Cut Logs..............38 1.1 Delivery Inspection Report ........4 6.13 Split Logs ............... 40 1.2 Serial Number Location ..........5 6.14 Firewood Discharge ..........40 1.3 Types of Labels on the Machine ........ 6 6.15 Position the Next Log ..........

  • Page 3: Introduction

    1. Introduction Keep this manual available for frequent reference and to give to WARNING! new operators or owners. Call your local Wallenstein dealer or the distributor if you need assistance, information, or additional Do not start or operate the machine before copies of the manuals.

  • Page 4: Delivery Inspection Report

    Firewood Processor 1.1 Delivery Inspection Report Wallenstein WP245 or WP275 Firewood Processor To register your product and start the warranty, go to WallensteinEquipment.com. This form must be completed by the dealer at the time of delivery, and then signed by the dealer and customer.

  • Page 5: Serial Number Location

    WP245 / WP275 Introduction Firewood Processor 1.2 Serial Number Location Always provide the model and serial number of your Wallenstein product when you order parts, or request service or other information. The product information plate location is shown in the following illustration.

  • Page 6: Types Of Labels On The Machine

    This type of gives information to the operator or shows the operation of a control. There are different types of labels on your Wallenstein product. The labels are for safety, information, and product identification.

  • Page 7: Safety

    • Accidents are preventable. You are responsible for the safe operation and maintenance of your Wallenstein Equipment product. You must make sure that you and anyone who uses, maintains, or works around the machine is familiar with the operation and maintenance procedures and related safety information in this manual.

  • Page 8: Safety Rules

    W016 • Prolonged exposure to loud noise can cause permanent hearing loss. Power Wallenstein Equipment puts considerable effort into designing equipment with or without a vehicle products that are safe to use; however, it is also the attached can often be noisy enough to responsibility of the operator to use the equipment safely.

  • Page 9: Equipment Safety Guidelines

    WP245 / WP275 Safety Firewood Processor 2.6 Safe Condition • Do not push a log through the stabilizer opening by hand. The stabilizer can fall suddenly and cause serious injury. Use the applicable procedure and tools to push or pull a log References are made to safe condition throughout this manual.
  • Page 10 WP245 / WP275 Safety Firewood Processor 2.8 Training Record The design and manufacture of this product conforms to the applicable provisions in the following standards: Everyone who uses this machine must read and fully understand • ISO 4254-1:2013, Agricultural machinery - Safety - Part 1: all safety, operation, and maintenance information in this General requirements.

  • Page 11: Work Site

    WP245 / WP275 Safety Firewood Processor 2.9 Work Site • The operator must make eye contact with coworkers and use the agreed system of hand signals. The operator must always be aware of their coworkers and know where they CAUTION! are.
  • Page 12 WP245 / WP275 Safety Firewood Processor A safe work area is divided into four zones: 4. Operator Zone The operator zone is the area where the operator has to be 1. Safe Zone to operate the machine. Only the operator is permitted to be The safe zone is the area outside the work zone perimeter.

  • Page 13: Safety Labels

    Replacement safety labels are available damaged, or illegible. If a component is replaced from your local Wallenstein Equipment dealer or distributor. and it has a safety label on it, apply a safety label to the new component. If a person operates •...

  • Page 14: Safety Label Locations

    WP245 / WP275 Safety Labels Firewood Processor 3.2 Safety Label Locations The numbers correspond with the Safety Label Definitions on page 16. 02683 Figure 3 – Safety label locations - front, right side...
  • Page 15 WP245 / WP275 Safety Labels Firewood Processor 02684 Figure 4 – Safety label locations - back, left side...

  • Page 16: Safety Label Definitions

    WP245 / WP275 Safety Labels Firewood Processor 3.3 Safety Label Definitions 4. Warning! Tip-over hazard 1. Warning! Do not use the winch to pull an object Pinch and sever hazard that is at an angle of more than ±25° from the centre of the machine. If the...
  • Page 17 WP245 / WP275 Safety Labels Firewood Processor 7. Warning! 10. Warning! High-pressure injection hazard Risk of cancer and reproductive harm Injection of pressurized hydraulic fluid can cause serious illness, injury, or The machine materials death. contain chemicals or machine operation can...

  • Page 18: Familiarization

    WP245 / WP275 Familiarization Firewood Processor 4. Familiarization The Wallenstein WP200 Series three-point hitch (3PH) firewood 4.3 Operator Orientation processors are designed to process logs into firewood. To start, pull a log up the lead-in chute, through the log-loader chute, IMPORTANT! When describing controls throughout this to the log-length guide.

  • Page 19: Machine Components

    WP245 / WP275 Familiarization Firewood Processor 4.4 Machine Components The following illustration shows the WP245. The WP275 has the same components. 02685 Figure 6 – Machine components 1. Winch 10. Wedge-height adjustment handle 19. Toolbox 2. Winch-gear lever 11. Splitting cradle 20.

  • Page 20: Controls

    WP245 / WP275 Controls Firewood Processor 5. Controls 5.1.2 Auto Cycle WARNING! Do not operate the machine until you are thoroughly familiar with the position and function of the various controls. Read the operator’s Push the two splitter cylinder levers down (into detent) to manual thoroughly.

  • Page 21: Winch-Gear Lever

    WP245 / WP275 Controls Firewood Processor 5.2 Winch-Gear Lever 5.3 Splitting-Wedge Height Adjustment The splitting-wedge height adjustment lever moves the splitting wedge up or down. Align the horizontal part of the splitting wedge with the centre of the log. For instructions, see Set the Splitting-Wedge Height on page 01221 Figure 8 –...

  • Page 22: Log-Length Guide

    WP245 / WP275 Controls Firewood Processor 5.4 Log-length Guide The log-length guide is located on the left side of the splitting cradle. The operator can select the necessary log length. The log-length guide can be set to one of the following lengths: •...

  • Page 23: Operating Instructions

    WP245 / WP275 Operating Instructions Firewood Processor 6. Operating Instructions The operator is responsible to be familiar with and obey all • Do not operate the machine alone. Always have a minimum operating and safety procedures. Read and understand all...

  • Page 24: Pre-Start Checklist

    WP245 / WP275 Operating Instructions Firewood Processor 6.2 Pre-Start Checklist 6.3 Machine Break-In Do the following before you start the machine the first time and Before, during, and after the first 20 hours of operation, do the every time after that: following tasks.

  • Page 25: Hydraulic System Operation Safety

    WP245 / WP275 Operating Instructions Firewood Processor 6.4 Hydraulic System Operation 6.5 Start the Machine Safety WARNING! IMPORTANT! Optimal hydraulic fluid temperatures Before you start the machine, read and are between 120° F and 140° F (50° C and 60° C). If the understand all of the safety information in this hydraulic fluid temperature is higher than 180°...

  • Page 26: Process Logs Into Firewood

    WP245 / WP275 Operating Instructions Firewood Processor 6.8 Process Logs into Firewood 6.9 Set Up the Machine IMPORTANT! At regular intervals during operation, check WARNING! the support jacks to make sure that the bases are set in the ground. The support jacks must support the weight of the Always use the machine outdoors and park the log-loader chute to prevent machine damage.
  • Page 27 WP245 / WP275 Operating Instructions Firewood Processor 02687 Figure 11 – Machine setup (WP245 shown)
  • Page 28 WP245 / WP275 Operating Instructions Firewood Processor 6.9.1 Unfold the Lead-In and Log-Loader Chutes 1. Extend the support jacks. See Figure 12. On each support jack: a. Remove the snapper pin. b. Lift the support jack to the extended position.
  • Page 29 WP245 / WP275 Operating Instructions Firewood Processor 02485 02487 Figure 15 – The log-loader and lead-in chutes unfolded Figure 17 – Install the hitch pin through the splitter chute and splitting cradle bracket 6.9.2 Unfold the Splitter Chute 1. On the bottom of the splitting cradle, remove the hitch pin and linchpin from the bracket.
  • Page 30 WP245 / WP275 Operating Instructions Firewood Processor 6.9.3 Set the Splitter-Chute Height 6.9.4 Set the Splitting-Wedge Height The front of the splitter chute can be set to a maximum height of Set the splitting wedge to the height that is necessary to split the 54"...
  • Page 31 WP245 / WP275 Operating Instructions Firewood Processor 6.9.5 Set the Log-length Guide 6.9.6 Attach a Chainsaw to the Holder Set the log-length guide to cut logs that are the same length WARNING! each time. The log-length guide can be set to one of the...
  • Page 32 WP245 / WP275 Operating Instructions Firewood Processor 11. Lift the chainsaw holder handle and move the chainsaw through the full range of motion. If necessary, adjust the pivot base (based on the chainsaw bar length). 12. Examine the chainsaw range of motion.

  • Page 33: Operate The Winch

    Only use a synthetic winch rope that complies being pulled. Logs can roll in unpredictable ways. with the Wallenstein Equipment specifications. If • Apply tension to the winch rope when you wind it onto the you use a winch rope that does not comply with winch drum.
  • Page 34 WP245 / WP275 Operating Instructions Firewood Processor • When you use a snatch block (self-releasing pulley), you • Do not pull logs at an angle greater than ±25° from the create a hazardous zone between the log, the snatch block, centre of the machine.
  • Page 35 WP245 / WP275 Operating Instructions Firewood Processor 6.10.2 Pull a Log 5. Pull the winch-gear lever to the left side (toward the operator) to engage the winch gear. WARNING! 6. Push down and hold the winch control lever to pull the log onto the lead-in chute.

  • Page 36: Position The First Log

    WP245 / WP275 Operating Instructions Firewood Processor 6.11 Position the First Log WARNING! The log stabilizer is heavy! Never attempt to push a log through the stabilizer opening by hand. The stabilizer could drop suddenly and cause serious injury. Always use the appropriate procedure and tools to push or pull a log through the opening.
  • Page 37 WP245 / WP275 Operating Instructions Firewood Processor 02694 Figure 31 – Position the log in the machine...

  • Page 38: Cut Logs

    WP245 / WP275 Operating Instructions Firewood Processor 6.12 Cut Logs • Chain lubrication can increase the life of the chainsaw and increases safety. Position a log in the machine with the end touching the • Sharpen the chain if you see any of the following log-length guide.
  • Page 39 WP245 / WP275 Operating Instructions Firewood Processor 01153 Figure 34 – Cut a log 01139 Figure 33 – Close the holder draw latch 6.12.3 Cut a Log 1. Make sure that the log-length guide is set to the desired cut length and the end of the log is touching it.

  • Page 40: Split Logs

    WP245 / WP275 Operating Instructions Firewood Processor 6.13 Split Logs WARNING! Use a log peavey, hookaroon, or other applicable tool to move wood in the splitting cradle. There are pinch, crush, and sever hazards in the splitting cradle. If you put your hand or any part...

  • Page 41: Position The Next Log

    WP245 / WP275 Operating Instructions Firewood Processor 6.15 Position the Next Log 6.16 Position the Last Log The log in the machine is repeatedly cut and after some time, WARNING! it becomes too short to pull forward with the winch. When this happens, pull one more log into the machine.

  • Page 42: Transport

    WP245 / WP275 Transport Firewood Processor 7. Transport 5. Move the hydraulic controls to neutral. IMPORTANT! Equipment that is transported on a public 6. Stop the machine. roadway must comply with the local laws that govern the For instructions, see Stop the Machine on page 25.
  • Page 43 WP245 / WP275 Transport Firewood Processor 7.2.3 Fold the Lead-In and Log-Loader 7.2.4 Fold the Splitter Chute Chutes For more information, see Unfold the Splitter Chute on page For more information, see Unfold the Lead-In and Log-Loader Chutes on page 28.
  • Page 44 WP245 / WP275 Transport Firewood Processor 02699 Figure 42 – Transport position (WP245 shown)

  • Page 45: Connect To A Tractor

    IMPORTANT! You might have to remove the tractor drawbar for clearance. IMPORTANT! If your tractor does not have remote hydraulic connections, contact your local Wallenstein Equipment dealer or distributor to purchase a P300 PTO hydraulic pump kit.
  • Page 46 WP245 / WP275 Transport Firewood Processor 12. Do steps 9 to 11 on the right side of the machine. If necessary, use the turnbuckle to adjust the right-side side link. 13. Put the free end of the 3PH toplink in the middle of the machine hitch-point bracket.

  • Page 47: Disconnect From A Tractor

    WP245 / WP275 Transport Firewood Processor 7.4 Disconnect from a Tractor Always park the machine on level, dry ground that is free of debris and other foreign objects before you disconnect from the tractor. For more information, see Figure 44 on page 46.

  • Page 48: Storage

    WP245 / WP275 Storage Firewood Processor 8. Storage At the end of the season or when the machine is not going to 12. Park the machine in the storage location. be used for an extended period of time, fully examine all of 13.
  • Page 49 WP245 / WP275 Storage Firewood Processor 02712 Figure 46 – Storage position (WP245 shown)

  • Page 50: Service And Maintenance

    WP245 / WP275 Service and Maintenance Firewood Processor 9. Service and Maintenance Regular preventive maintenance can improve performance and Put the machine in a safe condition before you start any prolong the life of the machine. Machine maintenance is your service or maintenance: responsibility.

  • Page 51: Maintenance Schedule

    WP245 / WP275 Service and Maintenance Firewood Processor 9.2 Maintenance Schedule IMPORTANT! For more information, see the engine manufacturer's manual. Do maintenance tasks at the specified time or hour interval, whichever comes first. 8 hours 50 hours or 100 hours or...

  • Page 52: Fluids And Lubricants

    WP245 / WP275 Service and Maintenance Firewood Processor 9.3 Fluids and Lubricants 9.4 Grease Points The machine needs the correct fluids and lubricants for IMPORTANT! Do not over grease a bearing. Too much operation and maintenance. grease can cause the bearing seals to fail.
  • Page 53 WP245 / WP275 Service and Maintenance Firewood Processor 02713 Figure 47 – Grease point locations...

  • Page 54: Hydraulic System Maintenance Safety

    For information fittings are not damaged. about the correct replacement synthetic winch rope, see the Wallenstein Equipment Parts • Replace hydraulic hoses that show signs of swelling, Manual. wear, leaks, or damage. A swollen, worn, damaged, or...

  • Page 55: Clean The Machine

    WP245 / WP275 Service and Maintenance Firewood Processor 9.6.2 Clean the Winch Rope 9.7 Clean the Machine Dirt and grit that is lodged between the strands of the winch rope, cause abrasion to the fibers when the winch rope operates IMPORTANT! Do not use gasoline, diesel fuel, or thinners with a load attached.

  • Page 56: Troubleshooting

    If you encounter a problem that is difficult to solve, even after WARNING! reading this information, please contact your local dealer, the distributor, or Wallenstein Equipment. Before you call, please Before troubleshooting, read and understand the have the serial number for your product handy.

  • Page 57: Specifications

    WP245 / WP275 Specifications Firewood Processor 11. Specifications For engine specifications, see the engine manufacturer's manual. For available accessories, go to WallensteinEquipment.com. 11.1 Machine Specifications Model WP245 WP275 Minimum horsepower (hp) 45 hp (33.1 kW) Necessary hydraulic flow 12–24 US gpm (45–91 Lpm) Cylinder diameter 4.50"...

  • Page 58: Bolt Torque

    WP245 / WP275 Specifications Firewood Processor 11.3 Bolt Torque Imperial Bolt Torque Specifications Torque IMPORTANT! If you replace hardware, use fasteners Bolt of the same grade. SAE Gr. 2 SAE Gr. 5 SAE Gr. 8 Diameter lbf•ft N•m lbf•ft N•m lbf•ft...

  • Page 59: Hydraulic Fitting Torque

    WP245 / WP275 Specifications Firewood Processor 11.4 Hydraulic Fitting Torque Hydraulic Fitting Torque Specifications Tighten flare-type tube fittings: Hex size Tube size across Flats from finger 1. Check the flare and flare seat for defects that might flats Torque tight cause leaks.

  • Page 60: Warranty

    Warranty Firewood Processor 12. Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng and maintenance instruc�ons supplied with the unit.

  • Page 61: Index

    WP245 / WP275 Index Firewood Processor 13. Index Accessories ��������������������������������������������������������������������������� 3 Height adjustment, splitting wedge ������������������������������������� 21 Hinge and pivot points Rust protection oil type �������������������������������������������������� 51 Hydraulic system Break-in, machine ��������������������������������������������������������������� 24 Controls ������������������������������������������������������������������������� 20 Hose specifications �������������������������������������������������������� 56 Maintenance ������������������������������������������������������������������...
  • Page 62 WP245 / WP275 Index Firewood Processor Pre-start checklist ���������������������������������������������������������� 24 Setup Process logs ������������������������������������������������������������������ 26 Chainsaw, attach holder ������������������������������������������������ 31 Safety����������������������������������������������������������������������������� 23 Lead-in and log-loader chutes, unfold ��������������������������� 28 Set up the machine �������������������������������������������������������� 26 Log-length guide, set ����������������������������������������������������� 31 Split logs ������������������������������������������������������������������������...
  • Page 63 WP245 / WP275 Index Firewood Processor...
  • Page 64 WallensteinEquipment.com...

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