Front Fork Stem Assembly - Benelli BN600R 2014 Service Station Manual

The following procedure is applied to both front fork stems.
IMPORTANT NOTICE
The oil and dust seals must not be reused after removal. Before
refi tting, check the condition of bushings and guides; check the
guide bushings; if they are lined or scratch, replace them. Check
the Tefl on coating on the guide bushes as this must be integral.
Apply adhesive tape to the end of the supporting tube
• So as to cover the seat for the bushing.
• Slightly lubricate the oil and dust fi lters with grease.
Insert the dust seal Fig.B:
• Dust seal (14)
• Dust seal clip (13)
• Oil seal (12)
• Retaining ring (11)
• The bottom guide bushing (8)
IMPORTANT NOTICE
Take note of the direction in which the oil fi lter is facing (12) as it
needs to be inserted with the hollow part facing the retaining ring
(11).
• Remove the adhesive tape applied at the end of the fork
stem, together with any traces of adhesive remaining.
Insert by hand:
• Top guide bushing(6) Fig. C
NOTE
If this operation becomes diffi cult, it is possible to use a fl athead
screwdriver in the slot in the bushing, to make it easier.
• Insert the fork stem into the sleeve, very gently to make sure
it does not damage the top guide bushing.
Accompany:
• The bottom guide bushing (8) as far as sleeve contact with
the fork Fig.D
• Retaining ring (11)
• Oil seal (12)
Then place them in the seat.
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FRONT FORK

FRONT FORK STEM ASSEMBLY

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8 11 12 13 14
6
CHAS
A
B
C
D