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Summary of Contents for Benelli BJ250
- Page 1 BJ250 USER’S MANUAL...
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Page 2: Table Of Contents
Safety Driving Rules ....................................Protection Clothes ..................................... Serial Number ........................................Location of Parts ....................................... Meter & Indicator ......................................Primary Parts ........................................Key switch ........................................Left Handle ........................................Right Handle ......................................... Fuel Tank ........................................Rear Shock Absorber ....................................Rear Brake Pedal ......................................BJ250... - Page 3 How to start the engine ..................................Smooth launching ....................................To change gear ......................................Inspection& Maintenance ..................................Maintenance Schedule ..................................Oil Level & Oil Change ................................... Spark plug ........................................Catalytic Converter....................................Battery .......................................... Throttle Cable Adjustment ................................... Clutch Adjustment ....................................Chain Adjustment ....................................BJ250...
- Page 4 CONTENTS Brake ..........................................Maintenance of Air Filter..................................Bulb Replacement ...................................... Fuse Replacement ...................................... Lubrication points ...................................... Adjustment of Valve Clearance ................................Tire ........................................... Storage Guideline ......................................Speci cation & Technical Parameter ................................. BJ250...
- Page 5 And all the quality problems and consequences resulted by the user's recon guration or changing of the parts without authorizations would be taken by the user himself. The user shall obey the speci c regulations and rules of the tra c administrative department. BJ250...
- Page 6 If the running in is carried normally, a longest service life can be assured and the performances of the new motorcycle can be fully ful lled. PREFACE Thanks for choosing Benelli motorcycle, which is combined with international advanced technologies and would bring you happy and safe driving experience. Please fully understand the rules and requirements stated in this manual.
- Page 7 This instruction manual is a daily care issues document of this motorcycle, which should be together transferred to a second owner if this motorcycle is to be transferred. SAFETY NOTES Alarm: For the safety purpose, the driver should be speci cally careful with understanding on the safety notes before driving. BJ250...
- Page 8 7. The after-market accessories shall not a ect the safety driving and operation performances of the motorcycle. Overloading of the electrical systems would result dangers to the vehicle. 8. Do not operate the engine within con ned space as the exhaust gas would cause damage to the body. BJ250...
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Page 9: Protection Clothes
2. The exhaust pipe will be very hot during driving and the heat will last after turning o the engine. Never touch the mu er and wear those clothes that can totally cover the legs. 3. Don't wear those loose clothes that may interfere with the control levers, pedals or wheels. BJ250... -
Page 10: Serial Number
Vehicle identi cation number (VIN) is printed on the right side of the head tube. The engine number is printed on lower part of the right case of engine crank case Please write down the numbers for your reference. VIN: Engine Number: BJ250... -
Page 11: Location Of Parts
LOCATION OF PARTS Left view Right view Front brake lever Clutch lever Rear shock absorber Left handle switch Rear brake pedal ABS switch(if equipped) Shift pedal Meter Side stand Right handle switch Tank Throttle grip BJ250... -
Page 12: Meter & Indicator
LOCATION OF PARTS Meter & Indicator BJ250... - Page 13 It should stop to check the water tank if the 8. HIGH BEAM INDICATOR LAMP pointer is higher than H level. When the high beam lamp of the headlamp turns on, the BJ250 high beam indicator lamp would be on.
- Page 14 ON/OFF and when vehicle speed exceeds 5km/h. You should have the vehicle checked by an au- 2. ABS is under OFF mode --ABS indicator light Blink 1 thorized Benelli dealer. time/1.27s(Slow Blink) 3. When press the the ABS switch within 3s ~30s --ABS a.The light does not come on when the ignition switch...
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Page 15: Primary Parts
“ ” position: All the circuits are o . Note： Do not turn your key to lock the vehicle while driving which is not necessary and is also apt to cause accident. Press the key in a proper force. BJ250... -
Page 16: Left Handle
When passing other vehicles, press this button so the high beams of the headlamp would ash to alarm the vehicles in front of you. Alarm： Turn on the direction signal lamps in time when changing the driveway or turning a direction and turn o the lamps. BJ250... - Page 17 ABS indicator light should be changed from blink as per 1.27s(Slow Blink) to constant lit when you release the switch. Or you can turn the power switch o and on to reset the ABS system to On mode BJ250...
- Page 18 Brake control function is identical to that of a conventional vehicle. The brake lever is used for the front brake and the brake pedal for the rear brake. Although the ABS provides stability while stopping by preventing wheel lock-up, remember the following characteristics: BJ250...
- Page 19 ABS cannot protect the rider from all possible hazards and is not a substitute for safe riding practices. Be aware of how the ABS operates and its limitations. It is the rider’ s responsibility to ride at appropriate speeds and manner for weather, road surface and tra c conditions. BJ250...
- Page 20 ABS indicator light remains lit after the vehicle runs at the speed of approximately 5 km/h or above, you should have the bike checked by an authorized Benelli dealer. ○ When the ABS is functioning, you may feel a pulsing in the brake lever or pedal. This is normal. You don’ t need and should not stop applying brakes when this speci c pulsing feeling appears.
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Page 21: Right Handle
4. LIGHT SWITCH Turn switch to position of " " to light up the front lamp; Turn to " " to light up meter lamp, city light and tail lamp; turn to "●" for daytime driving. BJ250... -
Page 22: Fuel Tank
Avoid lling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. E5 E10 Use fuel identi ed by either of the above symbols. 1.Gasoline containing up to 5% ethanol by volume. 2.Gasoline containing up to 10% ethanol by volume. BJ250... - Page 23 Never ll the tank so the fuel level rises into the ller neck. If the tank is over lled, heat may cause the fuel to expand and ow into the Evaporative Emission Control System resulting in hard starting, engine hesitation and non-compli- ance with the emission regulation. BJ250...
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Page 24: Rear Shock Absorber
REAR BRAKE PEDAL Step the rear brake pedal to slow down REAR BRAKE PEDAL the rear wheel. Brake light will turn on while rear brake is in use. SHIFT PEDAL This motorcycle is equipped with six-speed constant mesh gearbox. SHIFT PEDAL BJ250... -
Page 25: Tool Bag
Notice： Use lead free gasoline can extend the working life of spark plug. SJ10W-50 or SN 15W-50 Engine Oil Capacity Please use four-stroke engine oil it should be equal or higher than API SAE service grade SF. 1.4L±0.1L The speci cation is SJ10W/50. BJ250... -
Page 26: Running In
INSPECTION BEFORE DRIVING Please check on the following contents which are very important before driving, Content Comments 1) Stable 2) Turn smoothly Handlebar 3) No sliding or loose 1）Right clearance of the lever and brake pedal Braking 2）No sponge feeling BJ250... - Page 27 Engine Oil Correct oil level Correct oil level 1）Appropriate free play in clutch lever Throttle 2）Smooth operation 1）Appropriate free play in throttle cable Clutch 2）Smooth operation, no stuck when returning to full close position 1）Appropriate tightness Driving Chain 2）Appropriate lubrication BJ250...
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Page 28: How To Start The Engine
Do not run the engine in high speed when you do not drive the motorcycle, or it will become overheating and damage its inner parts. Warning: Do not start the engine indoor with bad ventilation or without ventilation. Do not leave a starting motorcycle when no one else is around. BJ250... -
Page 29: Smooth Launching
When drive on uphill road, motorcycle will slow down and seem to be lack of power. Switch to low gears so that engine can generate normal power. Shift the gear swiftly to prevent motorcycle from losing speed. Turn to low speed gears in order to brake when driving on downhill slope. Don't over rev the engine. Brake usage and stopping BJ250... -
Page 30: To Change Gear
Shift to neutral position before starting the engine. Turn the power key to the position " " to stop the engine. Remove ignition key from the switch after locking for security reason. BJ250... -
Page 31: Inspection& Maintenance
Better to consult authorized dealers to do inspection and maintenance for safety's sake. MAINTENANCE SCHEDULE: I: Inspection, cleaning, adjustment, replacement C: Cleaning R: Replacement A: Adjustment L: Lubrication BJ250... - Page 32 Fuel system Throttle Operation Air Filter Per 6000km: I or R Spark Plug Valve Per 24000km: I Clearance Engine Oil Per 6000km: R Per 6000km: R Oil Filter Fuel Injection Drive Chain Per 1000km: I / L /A Battery BJ250...
- Page 33 ODOMETER READING ITEM 1000km 4000km 7000km 10000km 13000km 16000km Wear of Brake pads Brake System Braking Hydraulic Tube Replace every two years Braking Hydraulic Fluid Replace every two years Clutch Hanger Bracket Nut Bolt Fastener Wheel/Rim/Spoke Steering Bearing Cooling System BJ250...
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Page 34: Oil Level & Oil Change
Oil Change & Oil Filter Replacing 1. Take down the oil lter with the special tool and oil drain bolt before oil draining. 2. Replace the oil lter with a new one if needed. BJ250... -
Page 35: Spark Plug
Do not Screw the spark plug too tight to avoid damaging the threads of cylinder cover. Don't let the foreign objects fall into the engine through spark plug hole during dismounting. CATALYTIC CONVERTER In order to meet the requirements of environmental emission, the mu er of the motorcycle is equipped with catalytic converter. BJ250... -
Page 36: Battery
It is not necessary to re ll electrolyte in the future. If you have to take out the battery for inspection, please follow these steps： a. Shut o power switch of the motorcycle; 12V6Ah（YTX7L-BS） b. Remove the seat cushion; MF (Maintenance Free) Battery BJ250... - Page 37 Connect the wire polarities correctly. Positive wire (red) shall be connected with the positive terminal（＋）; and negative wire（black）to the negative terminal（－）. Tighten terminal bolts. Clean frequently the erosive substances on the terminals with a wire brush while in use. Please operate according to the following requirements while lling electrolyte into the maintenance-free battery: BJ250...
- Page 38 (The electrolyte cannot be taken down now). e. When the electrolyte has completely owed through, tap the container bottom several times to drain residual electrolyte; and then slowly pull out the electrolyte container. BJ250...
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Page 39: Throttle Cable Adjustment
The battery is lled with sulfuric acid (electrolyte). Electrolyte is poisonous substance. Please keep it out of reach of children. THROTTLE CABLE ADJUSTMENT 1. Screw o the lock nut. 2. Turn the adjustor to make the cable clearance within10-20mm. 3. Retighten the lock nut after adjustment of cable clearance. BJ250... -
Page 40: Clutch Adjustment
25~35mm. Make regular adjustment of the chain according to your driving condition. Warning： Suggestions here are for regular maintenance schedule it's recommended for inspection and adjustment of the chain before each driving. Accident as chain detaching or serious damage on engine can be caused by excessively slack chain. BJ250... - Page 41 (2) Damaged roller (3) Rusty chain link (4) Twisted or snarled link (5) Excessive free play (6) Loose chain The sprocket is probably damaged, if any above-mentioned problems on the chain are found. Check the following items for sprocket: BJ250...
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Page 42: Brake
Don't forget to check the amount level in the front brake uid reservoir. Add appropriate brake uid if necessary. Brake pads Check the front and rear wheel brake pads whether have been worn to limits. Change the pads if over the limit. BJ250... - Page 43 3. Check the feedback feeling on brake lever 4. Check abrasion condition of the front and rear wheel brake pads Rear Brake To adjust the stroke of rear brake pedal, screw or turn the adjusting bolt of rear brake, the free play be adjusted to 20~30mm. BJ250...
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Page 44: Maintenance Of Air Filter
Those highly ammable liquid like gasoline and organic solvent cannot be used for cleaning the lter element. BULB REPLACEMENT Replacing of Head Lamp Bulb Take o the cover, replace the old bulb with the same speci cation one, and nally set up in the reversed orders. BJ250... -
Page 45: Fuse Replacement
Contact with the authorized dealer for proper repairing. Use the fuses for the same speci cation as indicated. POWER LOCK Warning: It's dangerous to use other speci cations of fuse, which would result severe failures like burning, ring. BJ250... -
Page 46: Lubrication Points
Side stand and its spring Throttle cable Pivot of front brake lever Pivot of clutch lever ADJUSTMENT OF VALVE CLEARANCE Check and adjust the valve clearance when the engine is cold. The Standard Valve Clearance: Intake Valve: 0.13-0.15mm, Exhaust Valve: 0.15-0.17mm BJ250... -
Page 47: Tire
However, too high pressure will reduce the contact area between tire and ground, thus causing slipping or even getting out of control. Tire pressure should be kept in the standard range. Adjust the tire pressure under a "cold" condition. Front Wheel 220±10kpa Rear Wheel 250±10kpa BJ250... -
Page 48: Storage Guideline
6. In ate tire to the required pressure. Put the motorcycle on a block to make two tires o the ground. 7. Cover the motorcycle (no plastic or coating material) and keep it in the place with consistent temperature and low humidity. Do not keep your motorcycle under direct sunlight. BJ250... - Page 49 1. Take o the cover and clean the motorcycle. Change engine oil if you keep your motorcycle for more than four months. 2. Install the battery and do charging as needed. 3. Wash away the anti-rust agent in fuel tank, and add new petrol into fuel tank. BJ250...
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Page 50: Speci Cation & Technical Parameter
Meter Lamp...............12V 2W Maximum Torque........21.0N.m/8000r/min High beam indicator lamp...........12V 2W Ignition System Type..............TLI Horn Speci cation............12V 3A Compression Ratio............11.2:1 CAPACITY Start Type............Electric Starting Fuel Tank (include reserve tank)......12.5±0.5L Transmission System............Chain Fuel Type..............92 & above Clutch..............Wet multi-plate BJ250... - Page 51 Benelli Q.J. S.r.l. Strada della Fornace Vecchia 3, 61122 Pesaro - Italy...
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