•
Lift the fork sleeve completely Fig.I
•
Using a graduated measuring container, prepare the correct
amount of oil to be poured into the stem Fig.I.
•
Pour about 2/3 of the oil into the fork sleeve (A), then pump
the fork to eliminate any air.
•
Continue pouring up to the required amount.
•
Lower the fork sleeve over the stem as far as the dust seal
stop on the wheel foot.
•
Wait a few minutes and check the air volume then top up if
necessary.
h= 95 mm.
IMPORTANT NOTICE
A lower or higher air volume or a different type of oil to that
recommended may change the behaviour of the fork at every
stage.
Insert the following into the fork sleeve:
•
Spring tip (2)
•
Fork spring (5)
•
Top spring guide bushing (6)
•
Shim (7)
•
Bottom spring guide bushing (8)
•
Spring tip (9)
IMPORTANT NOTICE
In the same direction as spring insertion.
The narrowest section must be facing upwards.
Screw the following fully:
•
Closing cap (1) Fig.M
Push down:
•
The spring (5)Fig.N
•
The preload shim
•
Insert a 17 mm wrench in the nut (4).
•
Hold the cap in place with a 4 mm pin and hook wrench and
use a 17 mm wrench to tighten the nut.
•
Tighten to the following torque:
Torque 20 N*m
•
Lift the fork sleeve over the stem.
Secure:
•
The fork sleeve in a clamp
•
Hold the cap in place with a 4 mm pin and hook wrench and
tighten to the following torque:
Torque 20 N*m
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FRONT FORK
FRONT FORK STEM ASSEMBLY
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8
9
7
4
CHAS
A
2
6
5
1
5
I
L
M
M