Benelli 2009 TREK1130 Motorcycle Manuals

Manuals and User Guides for Benelli 2009 TREK1130 Motorcycle. We have 1 Benelli 2009 TREK1130 Motorcycle manual available for free PDF download: Workshop Manual

Benelli 2009 TREK1130 Workshop Manual (582 pages)

Brand: Benelli | Category: Motorcycle | Size: 150 MB

How to Use this Manual
6
General Information 1
7
Table of Contents
11
Identification of Motorcycle
13
Motorcycle Identification
13
Features
14
Instrumentation and Lights
14
Multifunction Display
15
Display Functions Selection
16
Clock Adjustment
17
Important Information
18
Preparation for Removal and Dismantling Operations
18
Spare Parts
19
Gaskets, O-Rings, Oil Retainer and Bearings
20
Safety Washers/Safety Plates, Pins and Thread Brakes
21
Safety Elastic Rings
22
Connections Control
23
Special Tools
24
General Specifications
29
Technical Data
30
Engine Specifications
30
Frame Specifications
35
Electric Specifications
38
Fastening Torques
41
General Fastening Specifications
41
Fastening Torques and Relative Preloads for Standard Connections
42
Engine Fastening Torques
43
Frame Fastening Torques
46
Lubrication Points and Types of Lubricant
50
Lubrication Points and Types of Engine Lubricant
50
Lubrication Points and Types of Frame Lubricant
51
Cooling System Layouts
52
Introduction
58
Routine Maintenance and Lubrication Intervals
59
Engine
63
Ignition Spark Plugs Removal
63
Ignition Spark Plugs Control
64
Spark Plug
64
Ignition Spark Plugs Installation
66
Air Box Removal
67
Air Filtering Element Replacement
68
Air Box Installation
70
Wired Actuator Control
71
Accelerator Cable Clearance Adjustment
73
Clutch Cable Clearance Adjustment
74
Clutch Disks Adjustment
75
Exhaust Gas Adjustment
76
Throttled Body Adjustment
79
Stepper Removal
82
Stepper Control
83
Stepper Installation
84
Engine Minimum Power Adjustment
91
Engine Oil Level Control
94
Engine Oil Change and Filter Replacement
96
Cooling Liquid Control
99
Cooling Liquid Change
101
Fuel Tube Control and Replacement
105
Drain Plant Control and Replacement
107
Cooling System Control and Replacement
109
Frame
110
Front Brake Adjustment
110
Rear Brake Adjustment
111
Brakes Liquid Level Control
112
Front and Rear Brake Pads Control
113
Braking Plant Flexible Tubes Control
114
Hydraulic Braking System Bleeding
115
Gear Change Pedal Adjustment
118
Transmission Chain Loosening Regulating
119
Transmission Chain Lubrication
121
Steering Tube Control and Adjustment
122
Transmission Gears Control and Replacement
124
Front Fork Control
125
Rear Shock Absorber Set Adjustment
126
Tyres Control
128
Wheels Control
131
Cables Control and Lubrication
132
Levers and Pedals Lubrication
133
Side Trestle Lubrication
134
Electric Plant
136
Battery Charge and Control
136
Fuses Control
142
Front Lights Replacement
144
Front Headlight Removal
146
Front Headlight Installation
148
Front Headlight Adjustment
150
Rear Headlight Replacement
151
Front Indicators Replacement
154
Front Indicators Lamps Replacement
155
Rear Indicators Lamps Replacement
156
Front Wheel and Brake Disks
163
Front Wheel Removal
163
Front Brake Disks Removal
165
Front Wheel Decomposition
166
Front Wheel Control
167
Brake Disks Control
169
Front Brake Disks Assembly
171
Front Wheel Installation
173
Front Wheel Balancing
176
Rear Wheel and Brake Disk
178
Rear Wheel Removal
178
Rear Brake Disk and Crown Wheel Removal
180
Rear Wheel Decomposition
181
Rear Wheel Control
182
Rear Wheel Crown Wheel Holder Flange Inspection
184
Crown Wheel Control and Replacement
185
Rear Brake Disk and Crown Wheel Assembly
186
Rear Wheel Installation
188
Rear Wheel Balancing
190
Front and Rear Brakes
191
Front Brake Pads Removal
191
Rear Brake Pads Removal
192
Front Brake Pads Replacement
194
Rear Brake Pads Replacement
196
Front Brake Pads Installation
198
Rear Brake Pads Installation
201
Front Brake Pump Removal
202
Front Brake Pump Decomposition
203
Rear Brake Pump Removal
204
Rear Brake Pump Decomposition
205
Front and Rear Brake Pump Control
206
Front Brake Pump Installation
207
Rear Brake Pump Installation
210
Front Brake Callipers Removal
213
Front Brake Callipers Decomposition
214
Rear Brake Calliper Removal
215
Rear Brake Calliper Decomposition
216
Front Callipers and Rear Calliper Control
219
Front Brake Callipers Installation
220
Rear Brake Calliper Installation
223
Front Fork
226
Front Fork Shanks Removal
226
Front Fork Shanks Decomposition
228
Front Fork Shanks Inspection
232
Front Fork Shanks Assembly
233
Front Fork Shanks Installation
237
Handle Bar
239
Handle Bar Removal
239
Handle Bar Inspection
241
Handle Bar Installation
242
Steering Wheel Head
245
Upper and Lower Steering Wheel Base Removal
245
Upper and Lower Steering Wheel Base Inspection
247
Upper and Lower Steering Wheel Base Installation
248
Rear Shock Absorber Set
251
Rear Shock Absorber Set Removal
251
Rear Shock Absorber and Gas Cylinder Treatment
253
Rear Shock Absorber Set Control
255
Rear Shock Absorber Set Installation
256
Transmission Chain and Swing Arm
259
Transmission Chain and Swing Arm Removal
259
Transmission Chain Removal
260
Swing Arm Removal
261
Transmission Chain Inspection
262
Swing Arm Inspection
264
Transmission Chain Replacement
265
Transmission Chain and Swing Arm Installation
267
Swing Arm Installation
268
Engine
269
Engine Removal
269
Engine Installation
271
Fairing
273
Mobile and Fixed Cap Installation
273
Right and Left Tank Lids Removal
274
Right and Left Tank Lids Installation
275
Fairing Support Bracket Removal
276
Fairing Support Bracket Installation
277
Tank Cap Removal
278
Tank Cap Installation
279
Tank Removal
280
Tank Installation
281
Engine Lids Removal
282
Engine Lids Installation
283
Chain Carter Removal
284
Chain Carter Installation
285
Front Mudguard Removal
286
Front Mudguard Installation
287
Rear Mudguard Removal
288
Rear Mudguard Installation
289
Number Plate Bracket Removal
290
Number Plate Bracket Installation
291
Rear Frame
292
Seat Removal
292
Seat Installation
293
Battery Box Removal
294
Battery Box Installation
296
Lock Removal
298
Lock Installation
299
Codon Removal
300
Codon Installation
302
Rear Small Frame Set Removal
304
Rear Small Frame Set Decomposition
305
Rear Small Frame Set Installation
306
Cycling
308
Front Left Footpeg Unit Installation
308
Front Right Footpeg Unit Removal
309
Front Right Footpeg Unit Installation
310
Rear Footpegs Unit Removal
311
Trestle Removal
313
Trestle Installation
314
Chain Slides Removal
315
Chain Slides Installation
316
Drain Plant
317
Drain Unit Removal
317
Drain Collector Decomposition
319
Drain Unit Installation
320
Head Distribution
327
Distribution Lid Removal
327
Gaskets Control
328
Distribution Lid Installation
329
Distribution Chain Tensioner Removal
331
Distribution Chain Tensioner Control
332
Distribution Chain Tensioner Installation
333
Inlet Cam Shaft Removal
334
Drain Cam Shaft Removal
336
Cam Shafts Control
337
Drain Cam Shaft Installation
339
Inlet Cam Shaft Installation
340
Chain Slides Removal
341
Chain Slides Control
342
Chain Slides Installation
343
Phonic Wheel Removal
344
Phonic Wheel Control
345
Phonic Wheel Installation
346
Distribution Chain Removal
347
Distribution Chain Control
349
Distribution Chain Installation
350
Distribution Chain Installation and Engine Phasing
351
Valves Clearance Adjustment
354
Valves Clearance Control and Adjustment
355
Valves Lifters and Calibrated Pads Removal
356
Valves Lifters Control
358
Valves Lifters and Calibrated Pads Installation
359
Head Removal
360
Valves and Valves Springs Removal
362
Valves and Relative Guides Control
364
Valves Seats Control
367
Internal and External Valves Springs Control
369
Valves and Valves Springs Installation
370
Head Installation
374
Cylinders
377
Cylinders Removal
377
Cylinders Control
379
Cylinders Installation
380
Pistons
384
Pistons Removal
384
Pistons Control
386
Elastic Bands Control
387
Pins Control
388
Pistons Installation
389
Clutch
395
Clutch Lid Removal
395
Clutch Lid Installation
396
Clutch Removal
397
Friction Disks Control
401
Steel Disks Control
402
Compression Springs Control
403
Clutch Bell Control
404
Clutch Drum Inspection
405
Clutch Pressure Plate Control
406
Clutch Pressure Plate Pin Control
407
Clutch Installation
408
Clutch Disks Adjustment
413
Clutch Command Removal
414
Clutch Command Control
415
Clutch Command Installation
416
Gear Change
417
Gear Change Removal
417
Primary and Secondary Shaft Gears Removal
423
Gears Control
425
Gear Change Flange Bearings Control
426
Gears Command Forks Control
427
Desmodromic Shaft Control
429
Primary and Secondary Shaft Gears Installation
430
Gear Change Installation
432
Lubrication Plant
439
Oil Tank and Inlet Filter Removal
439
Oil Tank and Inlet Filter Control
440
Oil Tank and Inlet Filter Installation
441
Oil Pump Removal
442
Oil Pump Control
443
Oil Pump Installation
444
Over Pressure Valve Removal
445
Overpressure Valve Control
446
Overpressure Valve Installation
447
Start-Up
449
Alternator Control
449
Alternator Installation
450
Start-Up Motor Removal
451
Start-Up Motor Control
452
Start-Up Motor Installation
453
Z25 Gear/Splined Shaft, Female Collar Joint Removal
454
Z25 Gear/Splined Shaft, Female Collar Joint Control
455
Z25 Gear/Splined Shaft, Female Collar Joint Installation
456
Satellite Gear and Free Wheel Control
458
Satellite Gear and Free Wheel Installation
459
Handling Base
460
Lower Base Removal
460
Lower Base Control
463
Lower Base Installation
464
Handling
464
Bench Half-Bearings, Engine Shaft and Balancing Counter-Shaft Removal
464
Connecting Rod Half-Bearings and Connecting Rods Removal
466
Connecting Rod Half-Bearings and Connecting Rods Control
468
Connecting Rod Half-Bearings and Connecting Rods Installation
469
Balancing Counter-Shaft, Engine Shaft and Bench Half-Bearings Installation
472
Power Supply
480
Throttled Body Removal
480
Throttled Body Adjustment
481
Throttled Body Installation
482
Water Pump Installation
504
Neutral Switch
519
Speed Sensor
523
Ignition Switch
533
Fuel Pump
547

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Benelli 2009 TREK1130 Workshop Manual (582 pages)

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