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Table of Contents
Summary of Contents for FujiFilm PL-G.MAX
- Page 1 FUJI PIPELINE AND CABLE LOCATOR PL-G.MAX OPERATION MANUAL...
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Page 2: Table Of Contents
INDEX INTRODUCTION ..........1 5-2-4 Pull up Measurement ......TESTING AND MAINTENANCE ...... 2 Bluetooth Depth & Data Collection ....5-2-5 Transverse Depth Measurement .... 1. COMPONENT 5-2-6 Detection by Sonde ....... Component ..........4 5-2-7 Radio Mode ........... Optional Accessories ........5 5-2-8 AC/CP Mode ......... -
Page 3: Introduction
INTRODUCTION Welcome Message Thank you very much for purchasing the Fuji Tecom PL-G MAX Pipeline Locator. It is highly recommended that you read this instruction manual to ensure safe and effective operation of the locator. This instruction manual will go over the many features of the Fuji Tecom PL-G Max, along with recommended approaches in locating pipes in different scenarios. -
Page 4: Testing And Maintenance
Testing and Maintenance of Fuji Tecom Pipe Locators This document details the recommended testing procedures for preventative maintenance and troubleshooting opera- tions of Fuji Tecom Pipe Locators. We recommend performing this procedure on a weekly basis, or prior to use if the tool has not been checked within the recommended weekly basis. - Page 5 Troubleshooting known errors that may occur “Push Down” is displayed when the receiver is at center of the line and the depth button pressed. This may indicate the footplate assembly has unthreaded, so check and screw it tight if it has become loose. Another possible cause is due to a dirty optic sensor.
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Page 6: Component
COMPONENT This instrument comes with the following components. Please confirm all components are present with your purchase. Fuji Tecom takes all possible measures to ensure quality, but if any of the components are missing, please contact the store you bought your locator from immediately. 1. -
Page 7: Optional Accessories
OPTIONAL ACCESSORIES The following accessories are available for the Fuji Tecom PL-G MAX Locator. 1. External Induction Coil and Cable. For locating energized power lines. 2. External Coil Bar 3. External Power Supply Cable 4. Cable Drum with 50 meter cable. For the Loop Cable Mode 5. -
Page 8: Equipment
EQUIPMENT 2-1 Transmitter 2-1-1 Main Unit Warning Flag Holder Operation Panel Direct Mode Connector Access External Power Connector Access Battery Case Cover Access LCD Display 2-1-2 Operation Panel ① Power Switch Key (On/Off Switch) ② Loop Check Key (pg. 20) ③... -
Page 9: Display Screen
EQUIPMENT Direct Mode Receptacle & External Inductive ⑥ Clamp External Power Receptacle to 12 Volt Supply ⑦ NOTE: plugging into the direct mode receptacle will cause the transmitter to automatically switch to direct mode “DIR”. 2-1-3 TRANSMITTER DISPLAY Transmitter output automatically goes from Inductive Mode “IND”... -
Page 10: Replacement Of Battery
EQUIPMENT 2-1-4 Replacement of Battery When the battery indication displayed on the LCD is reduced to Zero, replace “ALL” batteries. The residual power is indicated on the LCD. Change batteries ■ How to change the batteries. NOTE: Confirm the polarity of battery when the batteries are mounted in the Battery Case. -
Page 11: Receiver
EQUIPMENT 2-2 Receiver 2-2-1 Main Unit Headphone Plug Connector Handle to operate Operation Panel Speaker Battery Case Cover Foot Plate Antenna 2-2-2 Operation Panel ① Power Switch Key. ② Frequency Selection Key. ③ Mode Selection Key. ④ Sensitivity Adjustment Key. ⑤... -
Page 12: Display Screen
EQUIPMENT 2-2-3 Display Screen Ⓐ：Frequencies 83kHz．27kHz．8kHz ． Ⓒ Ⓓ Ⓔ Ⓕ Ⓐ Ⓑ：Selected exploration method 27kHz Maximum Mode Continuous Depth Mode Bar Antenna Mode Sonde Mode Ⓒ：Sensitivity Level transmitted from the Transmitter 00～40 Ⓓ：Battery level display Ⓔ：Vibration on / off Speaker volume level Ⓕ：... - Page 13 EQUIPMENT Selected Frequency Vibration and Volume Transmitter Sensitivity Level Battery Remaining Quantity Maximum Mode Display Maximum Mode Pipe Direction Display Level Value Bar Graph Bar Antenna Mode Display Bar Antenna Mode Display Sonde Mode Display Sonde Mode Display Continuous Depth Display Current Index Value (0 ~ 100) Continuous Depth...
- Page 14 EQUIPMENT Pull-Up Depth Display NOTE: Depth measurement is not available in BAR Mode. Pull Up Depth Depth 0.0 ~ 5.0m Current Index Value Display (0 ~ 100) ■ How to check Current Index Value Display shows the “current value” of the pipeline detected by the Receiver Marker Transverse Depth Display (pg.
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Page 15: Replacement Of Battery
EQUIPMENT 2-2-4 Replacement of Battery When the battery icon on the LCD display is reduced to Zero as shown, please replace all batteries The residual power is indicated on the LCD. Change batteries ■ How to change the batteries. NOTE : When the Battery indication reduces to Zero, the Receiver Turns OFF automatically. -
Page 16: Principle And Usage
PRINCIPLE & USAGE Principle of Operation Briefly explain the principle of a metallic pipe and cable detector. Electromagnetic waves are propagating through the ground at relatively low frequencies. This detector utilizes this property A current is generated in a pipe by a transmitter, and a magnetic field is generated by the induced current. This detector picks up the magnetic field by a receiver to detect a buried pipe. -
Page 17: Proper Use Of Direct & Induction Mode
PRINCIPLE & USAGE 3-2 Direct mode & Induction mode 【How to select modes】 ☞ Condition of pipeline Case 1 : There is a part exposed on the ground ➡ Direct Mode Case 2 : There are no parts exposed on the ground ➡... -
Page 18: Proper Use Of Frequency
PRINCIPLE & USAGE 3-3 Proper use of Frequency There are 3 frequencies available. Direct Mode: 83kHz, 27kHz, 8kHz, MIX Induction Mode: 83kHz, 27kHz The lower the frequency becomes the longer the distance between transmitter and receiver. ■Direct Mode 【Determining the best frequency】 Switch frequencies to identify the magnitude stability from the Fluctuation Width (level bar) Appropriate selection of frequency... -
Page 19: How To Cancel Auto Power Off
PRINCIPLE & USAGE 3-4 Transmitter Auto Power Off & Continuous Power On Mode • AUTO-OFF MODE: When the Transmitter is turned ON, it automatically defaults to operation in auto-off mode. After one hour of use, the Transmitter will turn off to preserve battery life. Simply turn the Transmitter back on to continue locating. -
Page 20: Installation Of Transmitter
INSTALLATION OF TRANSMITTER 4-1 Direct Mode 4-1-1 Transmitter Main Unit 1. The Red cable is connected to the pipeline. The Black cable is connected to the Grounding stake. 2. Turn on the Power Switch . When the power switch is turned on, the sound signal “Tick Tack”... - Page 21 INSTALLATION OF TRANSMITTER Proper orientation of the Transmitter is helpful in producing the best results. Keep the Transmitter at a right angle to the pipeline, and keep the Ground Stake a good distance away from the pipeline where possible. Refer to the image to the left. - 19 -...
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Page 22: Installation In Loop Mode (Option Use)
INSTALLATION OF TRANSMITTER 4-1-2 Installation in Loop Mode (optional use) NOTE : The Loop Mode needs the optional Cable Drum with 50 meter cable as shown by the above figure. Loop Mode is useful for locating only one pipeline when there are multiple parallel pipelines or telephone cables. 1. -
Page 23: Detection By External Coil (Option Use)
INSTALLATION OF TRANSMITTER 4-1-3 Detected by External Coil External Coil. Transmitter. Pipeline. The External Coil Mode requires the optional External Coil. 1. The External Coil Mode is useful for locating short Branch Pipelines, Power Cables and Telephone Cables. 2. Clamp the External Coil on the pipeline or cable as shown by the above figure. Note: To avoid electric shock, wear rubber gloves while the External Coil is clamped on the power cable, wear 3. -
Page 24: Induction Mode
HOW TO OPERATE THE TRANSMITTER 4-2 Induction Mode In induction mode, place the transmitter in the correct position as shown below. Buried pipeline. Correct. Wrong ③ 27kHz 3.1mA ■■■ LOOP CHECK ② ① 1. Push the Power Switch Key and confirm the following points. ... -
Page 25: Operation Of Receiver
OPERATION OF RECEIVER Operational procedure Measurement Mod 5-1-1 To locate the position of pipeline correctly. To grasp the change of depth Continuous of the pipeline. Depth Mode To locate the pipeline over a longer distance By use of Sonde (probe),non- metallic pipeline can be located. -
Page 26: Display Screen & Measuring Method Of Receiver
OPERATION OF RECEIVER 5-2 Display screen & Measuring method 5-2-1 MAXIMUM, BAR, and SONDE Mode (Variation of Bar graph & Level numeric value) (Speaker Sound : Low) (Speaker Sound : High) (Speaker Sound : Low) * Right on the buried pipe Location of pipeline or cable Location of pipeline is indicated as the point where the peak of the bar graph in the panel display is the maximum. - Page 27 OPERATION OF RECEIVER Motion of LED & Vibrator Pipeline Pipeline LED/Vibrator operation can be turned ON/OFF by 【Explanation】 holding down the key for a long time. Light On Light Off Vibrator Vibrator - 25 -...
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Page 28: Pipe Axis Display
OPERATION OF RECEIVER 5-2-2 Pipe Axis Display This icon is the RECEIVER and the surrounding black markings indicate the approximate orientation of the pipeline. The Axis displays the direction of the pipeline. The correct direction may not be shown accurately on parallel pipelines or lines that bend. -
Page 29: Continuous Depth Measurement
OPERATION OF RECEIVER 5-2-3 Continuous Depth Measurement Mode Push 1 time Step 1. Locate a pipeline using MAXIMUM (PEAK) MODE in advanced. 27 kHz Step 2. Set the detection mode to “Continuous Depth Measurement Mode” by pressing the depth measurement key: It is in the correct mode when this icon is displayed: Then, place the receiver on ground level above the pipelines. -
Page 30: Pull Up Measurement
OPERATION OF RECEIVER 5-2-4 Pull-up Depth Measurement Set up the transmitter ☞ Orient the Transmitter correctly to the pipeline Operation of Receiver (Standard Depth Measurement) Figure 1 Enter MAXIMUM MODE *Set as Sonde Mode when in use of Sonde Orient the receiver above the pipeline as shown by the arrows in figure 1, and stop when the LCD screen reaches maximum indication. -
Page 31: Bluetooth Depth & Data Collection
Hold down the “Depth” button on the PL-G until it says “Wait Connection”. Wait connection Quickly, on your Android device, turn your Bluetooth on and connect to “PL-G.MAX” as soon as it appears. If prompted, confirm the connection by selecting PAIR or OK. Solid 83 kHz <<... -
Page 32: Transverse Depth Measurement
OPERATION OF RECEIVER 5-2-5 Transverse Depth Measurement Set the receiver to MAXIMUM/PEAK mode: Press the Depth key once: The display will then say “Pull Up”. Without pulling up, press the Depth key again: The receiver should now be in Transverse Depth Measurement ②... -
Page 33: Detection By Sonde
OPERATION OF RECEIVER 5-2-6 Detection by Sonde (Option : Sonde is necessary) When a non-metallic pipeline such as a plastic or asbestos cement pipeline is required to be located, the Sonde is pulled into the pipeline using a wire as shown by the following figure. 1. -
Page 34: Radio Mode
OPERATION OF RECEIVER 5-2-7 Radio Mode The Radio Mode does not need the Transmitter. the PL-G Receiver can locate pipelines by using magnetic fields induced onto the pipeline. Push the Frequency Selection Key 2 and choose the Radio Mode displayed on the LCD screen. Select MAXIMUM / PEAK Mode with the Mode Selection Key 3. -
Page 35: Ac/Cp Mode
OPERATION OF RECEIVER 5-2-8 AC/CP Mode AC/CP mode does not require the use of the transmitter. To operate the receiver in AC/CP mode, follow these instructions: Push the Power key and confirm that there is enough battery remaining to operate the receiver. ... -
Page 36: Operation In Each Site Situation
OPERATION IN EACH SITE SITUATION 6-1 Detection by Induction Mode (When the position of a pipeline can be predicted) 6-1-1 With 2 surveyors ① Turn transmitter and receiver on. Check the remaining battery power Confirm the output mode of the transmitter is IND. (Induction mode) ②... - Page 37 OPERATION IN EACH SITE SITUATION ⑤ Place the receiver where you detected a maximum point and move the transmitter to where it was when the receiver's bar graph and numeric value reached maximum points. (Variation of Bar graph & Level numeric value) (POINT 1）...
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Page 38: With 1 Surveyor
OPERATION IN EACH SITE SITUATION 6-1-2 With 1 surveyor If the PL-G MAX will be used by just 1 person, please follow these instructions: Ensure there is enough battery power in the Transmitter. ① Confirm that the Transmitter is set to IND ②... -
Page 39: Depth And Current Of Close Parallel Pipes
OPERATION IN EACH SITE SITUATION 6-2 Depth and current of close parallel pipes When you measure a depth, the depth value and the current index value of the measurement pipe line are displayed on the LCD screen simultaneously. The response of a current is an important tool for differentiating pipelines that are in close proximity to each other. -
Page 40: Detection Of Parallel Pipes In Close Proximity
OPERATION IN EACH SITE SITUATION 6-3 Detection of parallel pipes in close proximity *please use Direct mode as much as possible if there are parallel pipes. Set the transmitter to Inductive mode approximately 2 meters off the pipeline, as shown below (A). - Page 41 OPERATION IN EACH SITE SITUATION Detection by Direct Mode *please use Direct mode as much as possible if there are parallel pipes. The diagram below shows what to expect in this setting. Using exposed parts of each parallel pipeline, grounding closely to a pipeline will aid in detecting other pipes one by one. Grounding position - 39 -...
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Page 42: Measuring Depth Near End Or Bend Of Pipeline
OPERATION IN EACH SITE SITUATION 6-4 Measuring a depth near the end of a pipeline and near a bend. At the end of the pipeline or near a bend, the magnetic field surrounding the pipe is disturbed. Therefore, the risk of error when measuring its depth increases. -
Page 43: Detection Of Elbow's, T's And Bends In Pipe
OPERATION IN EACH SITE SITUATION 6-6 Detection of Elbow’s, T’s, and bends in a pipe Setting up the Transmitter Please select either Induction mode or Direct mode In accordance with the site conditions. Using the Receiver (1) While using the receiver in the direction of the arrows, the receiver will be most sensitive. When passing through Point ③, the bar graph will decreases sharply. -
Page 44: Detection Of Branch Pipes
OPERATION IN EACH SITE SITUATION 6-7 Detection of branch pipes Direct Mode (1) In the case of the figure below, the grounding position of the ground is such that the ground is grounded on the right side for detecting the branch pipe on the right side. Set the frequency to 83 kHz. -
Page 45: Crash Barrier And Curbstones Are Nearby
OPERATION IN EACH SITE SITUATION 6-8 When there are Guard-fences or Curbs nearby. Setting up the transmitter Begin by selecting Direct mode (DIR). In circumstances where only induction mode can be used, please set it next to a guard-fence or curb as shown in the diagram below. Transmitter Road barrier... -
Page 46: Congested Pipes
OPERATION IN EACH SITE SITUATION 6-9 In the event there are multiple nearby pipes (congestion) When pipes are buried closely together, the buried depth becomes unclear. Bar graph Sensitivity curve (receiver response) In such a site, please detect with an external induction coil for pipeline inspection. -
Page 47: Near Electric Power Substation
OPERATION IN EACH SITE SITUATION 6-10 When there is a power station nearby Begin by selecting Direct mode (DIR). When there is a nearby substation, the pipeline(s) may not be detectable due to the interference of high-voltage lines, or the Substation facility. -
Page 48: Intersection
OPERATION IN EACH SITE SITUATION 6-12 When there is a pipeline crossing If another pipe intersects with the target pipe, the Depth of the buried pipe becomes unknown. When this occurs, the measurement of depth and location becomes difficult. In particular, it cannot detect when buried pipes are in contact with each other. -
Page 49: Subway Passing Under Buried Pipe
OPERATION IN EACH SITE SITUATION When a subway is passing below the buried pipeline. When the pipeline is in a factory 6-16 When there are reinforcement bars in the pavement There may be cases in which rebar is in the pavement, such as in gas stations, or a factory where a large vehicle enter. -
Page 50: Troubleshooting
TROUBLESHOOTING When the PL-G MAX Locator has a trouble locating a buried pipeline, use the following troubleshooting guide. TROUBLE COUNTERMEASURE 1. Cannot turn on the device a) Confirm proper polarity of batteries in tool. When a tool is stored for extended periods of time, remove the batteries. -
Page 51: Messages Display On Lcd
MESSAGES DISPLAYED ON THE LCD PL-G MAX Transmitter and Receiver displays the following messages on the LCD. 1. Transmitter displays:- : indicates a battery replacement is needed. : indicates an overcurrent. An automatic adjustment will attempt to solve this. If it does not work effectively, turn off the Power Switch. -
Page 52: Detection Performance
DETECTION PERFORMANCE Location detection Maximum method Depth (1.2 m) Within ± 2 cm Depth (2.0 m) Within ± 5 cm Depth (5.0 m) Within ± 25 cm Depth detection (Pull Up Type) Depth (1.2 m) Within ± 5% Depth (2.0 m) Within ±... -
Page 53: Specifications
SPECIFICATION Transmitter Frequency 83kHz 27kHz 8kHz Maximum output (Induction mode) 0.5W 0.5W Maximum output (Direct mode) 3.0W 3.0W 3.0W Transmitting mode : CW (Non-modulation) Power supply :DC 6V - D size batteries x 4 (LR20 Dry Batteries x 4) or 12V Car Battery Battery life :Induction mode (Maximum output) = App. - Page 54 SPECIFICATION Code reel type direct method code (Code reel type direct mode code body) Body size : (L) 150 mm × (W) 47 mm × (H) 192 mm Direct mode code (red) Length : 4 m (excluding clip) Direct mode code (black) Length : 4 m (excluding clip) Cord reel connecting cable length : 50 cm Weight : 0.65 kg (complete set) (Large alligator clip)
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Page 55: Warranty
WARRANTY FUJI warranty period is one year (12 months) after the purchase date of the PL-G MAX Pipeline and Cable Locator from a FUJI distributor. A Warranty Card is attached to each PL-G MAX Locator in the event that maintenance services are needed. If your PL-G MAX Locator is malfunctioning during ordinary use or handling, you can have it repaired free of charge within the warranty period.