Smartgen HAT833 Series User Manual
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Smartgen HAT833 Series User Manual

Three power ats controller
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HAT833
(HAT833/HAT833S)
THREE POWER ATS CONTROLLER
USER MANUAL

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Summary of Contents for Smartgen HAT833 Series

  • Page 1 HAT833 (HAT833/HAT833S) THREE POWER ATS CONTROLLER USER MANUAL...
  • Page 2 SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 – Software Version Date...

  • Page 3: Table Of Contents

    12 SWITCH OPERATION ........................45 12.1 MANUAL OPERATION ......................45 12.2 AUTOMATIC OPERATION ......................46 13 ATS POWER SUPPLY ........................47 14 NEL CONTROL ..........................48 14.1 ILLUSTRATION ......................... 48 HAT833 Series Three Power ATS Controller User Manual Page 4 of 56...
  • Page 4 14.3 MANUAL OPERATION ......................48 15 COMMUNICATION CONFIGURATION .................... 49 16 TERMINALS ............................. 50 17 TYPICAL WIRING DIAGRAM ......................53 18 INSTALLATION ..........................55 19 TROUBLE SHOOTING ........................56 HAT833 Series Three Power ATS Controller User Manual Page 5 of 56...

  • Page 5: Overview

    1 OVERVIEW HAT833 Series Three Power ATS Controller is intelligent tri-supply module with configurable function, automatic measurement, LCD display, and digital communication. It combines digitization, intelligence and networking. Automatic measurement and control can reduce incorrect operation, which is an ideal option for ATS.

  • Page 6: Naming Convention And Model Comparison

    2.2 MODEL COMPARISON Table 2 – Model Comparison Functions Sync. Model Input Port No. Output Port No. RS485 Supply Supply Closing HAT833 ● ● ● HAT833S ● ● ● ● HAT833 Series Three Power ATS Controller User Manual Page 7 of 56...

  • Page 7: Performance And Characteristics

    ——Suitable for various AC systems (3-phase 4-wire, 3-phase 3-wire, single-phase 2-wire, and 2-phase 3-wire); ——Modular design, self extinguishing ABS plastic shell, pluggable terminal, built-in mounting， compact structure with easy installation. HAT833 Series Three Power ATS Controller User Manual Page 8 of 56...

  • Page 8: Specification

    IP65: when water proof gasket ring inserted between panel and housing. Apply AC1.5kV voltage between high voltage terminal and low voltage Insulation Strength terminal; The leakage current is not more than 3mA within 1min. Weight 1.2kg HAT833 Series Three Power ATS Controller User Manual Page 9 of 56...

  • Page 9: Measure And Display Data

    QS1 Total Close Times QS2 Total Close Times QS3 Total Close Times Input/Output Port Status Real Time Clock Historical Records Black Box Records Communication Status Sync. Information (HAT833S) HAT833 Series Three Power ATS Controller User Manual Page 10 of 56...

  • Page 10: Operation

    Illuminated: QS3 closed, S3 supply power for load. Flashing: status switching Illuminated: QS1, QS2, QS3 all open, offload. Flashing: status switching Genset Light on when the Start signal is be initiated. HAT833 Series Three Power ATS Controller User Manual Page 11 of 56...

  • Page 11: Key Function Description

    In main screen, press the key for seconds to enter lamp test mode, LCD backlit and all LED lamps are lit and LCD screen display black. HAT833 Series Three Power ATS Controller User Manual Page 12 of 56...

  • Page 12: Lcd Display

    QS1 Total Close Times; QS2 Total Close Times; QS3 Total Close Times. Programmable digital input status and auxiliary status; Programmable digital output status. Comm. RS485-1 Comm. Status and Baud Rate; HAT833 Series Three Power ATS Controller User Manual Page 13 of 56...

  • Page 13: Status Description

    Frequency has fallen below the set value. S2 Loss of Phase Loss of one-phase or two-phase of A, B and C. S2 Phase Seq Wrong A-B-C phase sequence is wrong. HAT833 Series Three Power ATS Controller User Manual Page 14 of 56...
  • Page 14 If “Opening Again Delay” is not 0, when the QS1 “Fail to close” Opening QS1 Again condition occurs, it’s the delay time before the close relay is active for the second time. HAT833 Series Three Power ATS Controller User Manual Page 15 of 56...
  • Page 15 When the input is active and the action (cut off non-fire supply) select Forced Open Warn “Warn”, it will initiate a warning alarm. Battery Under Volt When the battery voltage has fallen below the pre-set value, it will HAT833 Series Three Power ATS Controller User Manual Page 16 of 56...
  • Page 16 QS1, QS2 simultaneously close for over 300ms. QS1 QS3 Parallel Alarm QS1, QS3 simultaneously close for over 300ms. QS2 QS3 Parallel Alarm QS2, QS3 simultaneously close for over 300ms. HAT833 Series Three Power ATS Controller User Manual Page 17 of 56...
  • Page 17 Start when the gens supply and switching to highest priority. Auto Mode Current mode is Auto mode. Manual Mode Current mode is Manual mode. Local Mode Current mode is Local mode. HAT833 Series Three Power ATS Controller User Manual Page 18 of 56...

  • Page 18: Main Menu

    NOTE 1: Default password is 01234, user can change it in case of others change the parameters setting. Please clearly remember the password after changing. If you forget it, please contact SmartGen services. NOTE 2: Data Calibration is for factory use only and correct passwords must be input before entered.

  • Page 19: Start/Stop Operation

    Press “Up/Down” key to choose parameters (the current line was S2 Genset Start highlighted with black) and then press “Confirm” key to confirm. S3 Genset Stop S3 Genset Start HAT833 Series Three Power ATS Controller User Manual Page 20 of 56...

  • Page 20: Remote Start/Stop

    When system is “S1 Gens S2 Gens S3 Mains, S1 Gens S2 Mains S3 Gens, S1 Mains S2 Gens S3 Gens, S1 Gens S2 Gens S3 Gens”, input port start/stop function is as follows: HAT833 Series Three Power ATS Controller User Manual Page 21 of 56...
  • Page 21 Otherwise, the current genset will running continuously until the remote start signal deactivated. Power Scheduling Start HAT833 Series Three Power ATS Controller User Manual Page 22 of 56...
  • Page 22 “Genset Supply Delay” and there no need to inquire the fault alarm via input port. When Gen-Gen start type configured as “None”, there is no start genset signals output. For example: HAT833 Series Three Power ATS Controller User Manual Page 23 of 56...

  • Page 23: Scheduled Run

    Start the genset at 19:00 p.m. from Monday to Friday and keep 12 hours. Not Run Daily: Can not start the genset at same time everyday. NOTE 3: “Scheduled Not Run” operation is prior to “Scheduled Run” operation. HAT833 Series Three Power ATS Controller User Manual Page 24 of 56...

  • Page 24: Parameters Configuration

    6: S1M S2M S3G 7: S1G S2G S3G 0: 3 Phase,4 Wire (3P4W) 1: 3 Phase,3 Wire (3P3W) AC System (0~3) 2: 2 Phase,3 Wire (2P3W) 3: Single Phase,2 Wire (1P2W) HAT833 Series Three Power ATS Controller User Manual Page 25 of 56...
  • Page 25 The highest AC power supply voltage, the AC Power Supply (0~200)% switch will not transfer if it is higher than Voltage Upper Limit this value. Auto Trans./Restore (0~1) 0: Auto Transfer Non-restore; HAT833 Series Three Power ATS Controller User Manual Page 26 of 56...
  • Page 26 1: Fault Alarm After sync. failure, it continues to wait Sync. Failure Alarm (0~1) for a synchronization until the switch is Action closed. Warning alarms, the alarm will be HAT833 Series Three Power ATS Controller User Manual Page 27 of 56...
  • Page 27 “Genset Fault” alarm will be initiated. Battery Volt Detect (0~1) 0: Disable ; 1: Enable Battery Under Volt (0~1) 0: Disable ; 1: Enable Warn Enable HAT833 Series Three Power ATS Controller User Manual Page 28 of 56...
  • Page 28 Bit0: Jan. Bit1: Feb. Bit2: Mar. Bit3: Apr. Bit4: May Bit5: June Time (Month) (1~4095) 4095 Bit6: July Bit7: Aug. Bit8: Sep. Bit9: Oct. Bit10: Nov. Bit11: Dec. HAT833 Series Three Power ATS Controller User Manual Page 29 of 56...
  • Page 29 Delay time before load disconnect or switch transfer. It is used for controlling Elevator Delay (0~300)s running elevator to stop at nearest floor until the transfer is over. HAT833 Series Three Power ATS Controller User Manual Page 30 of 56...
  • Page 30 0: Close to activate; Active Type (0~1) 1: Open to activate Digital Input 3 (0~47) Not Used 0: Close to activate; Active Type (0~1) 1: Open to activate HAT833 Series Three Power ATS Controller User Manual Page 31 of 56...
  • Page 31 1: Output (NC) Contents Setting (0~107) Not Used 0: Output (NO) Relay Output 9 (0~1) 1: Output (NC) Contents Setting (0~107) Not Used Relay Output 10 (0~1) 0: Output (NO) HAT833 Series Three Power ATS Controller User Manual Page 32 of 56...
  • Page 32 Combined 3 Or Out 2 (0~107) Not Used Contents Setting Combined 3 And Out 0: Output (NO) (0~1) Active Type 1: Output (NC) Combined 3 And Out (0~107) Not Used Contents Setting HAT833 Series Three Power ATS Controller User Manual Page 33 of 56...
  • Page 33 0: Last Mode (Keep the working mode last time running) Power On Mode (0~2) 1: Manual 2: Auto 0: Chinese Language (0~2) 1: English 2: Other (Language can be set via PC HAT833 Series Three Power ATS Controller User Manual Page 34 of 56...
  • Page 34 “About” information is displayed. Description 1 characters Any characters can be inputted via PC software (letter occupies 1 character, Controller (0~20) Description 2 characters Chinese character occupies 2.). HAT833 Series Three Power ATS Controller User Manual Page 35 of 56...

  • Page 35: Digital Input/Output Function Description

    Set the controller in Manual mode compulsively. Forced Auto Mode Set the controller in Auto mode compulsively. Panel button operation are inhibited (Except Up, Down, Confirm, Panel Lock Return, Reset and Mute keys) HAT833 Series Three Power ATS Controller User Manual Page 36 of 56...

  • Page 36: Output Ports Function

    Table 20 – Output Ports Function Description Items Description Not Used Invalid Custom Combined 1 Custom Combined 2 Custom Combined 3 Custom Combined 4 Custom Combined 5 Custom Combined 6 HAT833 Series Three Power ATS Controller User Manual Page 37 of 56...
  • Page 37 Control the QS3 switch to open. NEL1 Trip Control the NEL off load when the output is active; It can NEL2 Trip control the NEL on load again when the output deactivated. HAT833 Series Three Power ATS Controller User Manual Page 38 of 56...
  • Page 38 S2 Under Volt S2 Over Freq S2 power supply status S2 Under Freq S2 Loss Of Phase S2 Phase Seq Wrong Reserved Reserved Sync. Failure HAT833S Waiting for Sync. HAT833S HAT833 Series Three Power ATS Controller User Manual Page 39 of 56...
  • Page 39 S3 Under Freq S3 Loss of Phase S3 Phase Seq Wrong Reserved Reserved Control S3 Genset to start. Used for Gen-Gen system and S3 Genset Start S3 Gens. HAT833 Series Three Power ATS Controller User Manual Page 40 of 56...

  • Page 40: Custom Combined

    If input port 3 inactive, Defined combination output is not outputting; When input port 1 inactive and input port 2 inactive, whatever input port 3 is active or not, Defined combination output is not outputting. HAT833 Series Three Power ATS Controller User Manual Page 41 of 56...

  • Page 41: Definite Time Delay And Inverse Definite Minimum Time Setting

    T: Timing multiplier ratio IA: Current max. load current (L1/L2/L3) IT: Overcurrent setting value Example: t = 36 IA = 550A IT =500A Conclusion: T = 3600s (1 hour) HAT833 Series Three Power ATS Controller User Manual Page 42 of 56...

  • Page 42: Historical Records

    Record when the QS3 close relay activated. NEL1 Trip Record when the NEL 1 Trip output. NEL2 Trip Record when the NEL 2 Trip output. NEL3 Trip Record when the NEL 3 Trip output. HAT833 Series Three Power ATS Controller User Manual Page 43 of 56...

  • Page 43: Black Box Records

    S2 power supply status S3 power supply status S1 3-phase voltage S2 3-phase voltage S3 3-phase voltage S1 frequency S2 frequency S3 frequency Current IA、IB、IC Active power Power factor HAT833 Series Three Power ATS Controller User Manual Page 44 of 56...

  • Page 44: Switch Operation

    After pressing this key, if load is off, QS3 will close, otherwise the ATS open firstly then QS3 will close (S3 supply). Load is off after pressing this key. HAT833 Series Three Power ATS Controller User Manual Page 45 of 56...

  • Page 45: Automatic Operation

    During the switching process, if fail to close or close inhibit occurs, the corresponding switch will close no more, and other closable switch will supply power. If fail to open occurs, the switch won’t execute any order. HAT833 Series Three Power ATS Controller User Manual Page 46 of 56...

  • Page 46: Ats Power Supply

    “S1S2S3ATS Power L1”, set Aux. Output12 as “S1S2S3ATS Power N” in parameter setting interface. Please refer connection method as below: Fig.4 – Wring of ATS Supplied by Any of S1, S2, S3 HAT833 Series Three Power ATS Controller User Manual Page 47 of 56...

  • Page 47: Nel Control

    If NEL manual reconnection input is active again, NEL2 will reconnect; If NEL manual reconnection input is active the third time, NEL1 will reconnect. During this process, the controller HAT833 Series Three Power ATS Controller User Manual Page 48 of 56...

  • Page 48: Communication Configuration

    Stop bit 2 bits (1 bit or 2 bits) There is a D-type USB port which can be used to connect PC for software upgrading and parameter setting. HAT833 Series Three Power ATS Controller User Manual Page 49 of 56...

  • Page 49: Terminals

    Default: QS3 Close Control AUX.OUTPUT5 Relay Output5 Volts free; Relay contact; Normally Open output. Capacity: 250V16A Default: QS3 Open Control AUX.OUTPUT6 Relay Output6 Volts free; Relay contact; Normally HAT833 Series Three Power ATS Controller User Manual Page 50 of 56...
  • Page 50 Ground connected is active. Default: Not Used AUX. INPUT 7 Digital Intput7 Ground connected is active. Default: Not Used AUX. INPUT 8 Digital Intput8 Ground connected is active. HAT833 Series Three Power ATS Controller User Manual Page 51 of 56...
  • Page 51 120Ω impedance matched resistance RS485-1 communication should be connected according to port RS485-1 A(+) the different situation. D-type USB communication Parameters setting and software port upgrading via PC HAT833 Series Three Power ATS Controller User Manual Page 52 of 56...

  • Page 52: Typical Wiring Diagram

    Aux. Output 6 QS3 Open Aux. Output 7 Genset Start Aux. Output 11 S1S2S3 ATS Power L1 Aux. Output 12 S1S2S3 ATS Power N Aux. Input 2 Breaker Trip Input HAT833 Series Three Power ATS Controller User Manual Page 53 of 56...
  • Page 53 Aux. Output 11 S1S2S3 ATS Power L1 Aux. Output 12 S1S2S3 ATS Power N NOTE 7: The diagrams above are only for example, please do wiring according to actual conditions. HAT833 Series Three Power ATS Controller User Manual Page 54 of 56...

  • Page 54: Installation

    Controller is panel built-in design; it is fixed by clips when installed. The controller’s overall dimensions and cutout dimensions for panel, please refers to as following, Unit: mm Fig.9 – Overall & Cutout Dimensions Fig.10 – Clips Installation Drawing HAT833 Series Three Power ATS Controller User Manual Page 55 of 56...

  • Page 55: Trouble Shooting

    Check the connection wirings between the controller and the ATS. not transfer Check ATS power and its connection. Check system type setting. Genset Start Abnormal Check the output settings in parameters settings. Check all Start/Stop settings. _________________________________ HAT833 Series Three Power ATS Controller User Manual Page 56 of 56...

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