Related Manuals for Kargo Master 4080L
Summary of Contents for Kargo Master 4080L
- Page 1 Instruction Guide 4080L Kargo Master Rancho Cordova, CA 95742 800-343-7486 CustomerService@KargoMaster.com 20210629R6 DATE: ______________...
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Page 2: Table Of Contents
Step 8 – Mount Ladder Stop .................... 15 Before You Begin Read all instructions prior to assembling or installing any Kargo Master product. Install the vehicle roof mounting rail prior to rack assembly. Be sure to put sealant around all threads entering cargo area and between the rubber spacer and roof of vehicle to prevent water from leaking into cargo area. -
Page 3: Parts List
Instructions – 4080L Parts For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 2... -
Page 4: Assembly Hardware
Instructions – 4080L Hardware (18-40800) For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 3... -
Page 5: Install Hardware
Instructions – 4080L Hardware (18-4080L) For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 4... - Page 6 Instructions – 4080L Hardware (18-4080L) (Continued) For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 5...
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Page 7: Promaster City
Instructions – 4080L DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF Promaster City Installation Locate 6 mounting locations shown on roof of van. Install mounting rail as shown using M6 x 22mm bolts, 1/4” lock washers, and 1/4” flat washers. -
Page 8: Nv200/City Express
Instructions – 4080L DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF NV200/City Express Installation Locate 4 mounting locations shown on roof of van. Install mounting rail as shown using M8 x 25mm bolts, 5/16” lock washers and 5/16” flat washers. -
Page 9: Transit Connect
Instructions – 4080L DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF Transit Connect Installation Locate 4 mounting locations shown on roof of van. Be sure to put rubber washer between the mounting rail and the roof to ensure sealing. -
Page 10: Step 1 - Mount Feet To Rails
Instructions – 4080L Assembly Instructions Step 1 – Mount Feet to Rails Bolt the feet to the rails in the location and orientation shown using 5/16” x 1” hex head, two 5/16” flat washers and a 5/16” lock nut. -
Page 11: Step 2 - Install Feet To Bows
Instructions – 4080L Step 2 – Install Feet to Bows Place the bows and center on top of the previously installed feet. The same slot should be used at both ends of the bows. Use a 3/8” x 3/4" hex head bolt, 3/8” lock washers and a 3/8” flat washer to bolt the foot to the cross member. -
Page 12: Step 3 - Attach End Stops
Instructions – 4080L Step 3 – Attach End Stops NOTE: Skip this step if adding driver-side ladder rack. On each bow, attach an end plate to the driver side using 5/16” carriage bolts, 5/16” washers and 5/16” lock nuts. -
Page 13: Step 5 - Mount Angle Bracket
Instructions – 4080L Mount an end plate at the rear of the tube as shown. Leave one square slot open at the rear of the side tube. Bolt to the front and rear bow using 5/16” x 2” carriage bolt, a 5/16” flat washer and a 5/16”... - Page 14 Instructions – 4080L Insert plastic bushings into the angle bracket and the ladder stop installed in Step 4, with the large flanges of the bushings towards each other and to the inside of the brackets as shown. Insert the...
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Page 15: Step 6 - Mount Handle
Instructions – 4080L Step 6 – Mount Handle Bolt the handle to the clamp tube using a 3/8” x 3” hex head, a 3/8” flat washer, 3/8” nylon washer, a 3/8” curved washer and a 3/8” lock nut. The nylon washer goes in between the clamp tube and the handle. -
Page 16: Step 8 - Mount Ladder Stop
Instructions – 4080L Step 8 – Mount Ladder Stop Bolt the ladder stop to the front bow in the orientation shown using two 3/8” x 1” carriage bolts, two 3/8” flat washers and two 3/8” lock nuts. Adjust clamp on bracket to fit firmly against your ladder.