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Kargo Master 4A96L Instruction Manual

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Instruction Guide
4A96L
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
CustomerService@KargoMaster.com
20210107R2
DATE: ________________

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  • Page 1 Instruction Guide 4A96L Kargo Master Rancho Cordova, CA 95742 800-343-7486 CustomerService@KargoMaster.com 20210107R2 DATE: ________________...

  • Page 2: Table Of Contents

    Step 17 – Install Ladder Hooks ..........................17 Step 18 – Install Handle ............................18 Before You Begin  Read all instructions prior to assembling or installing any Kargo Master product.  Always locate your installation locations prior to performing any work. ...

  • Page 3: Parts

    Instructions – 4A96L Parts For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2...

  • Page 4: Hardware

    Instructions – 4A96L Parts (Continued) Hardware For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3...
  • Page 5 Instructions – 4A96L Hardware (Continued) For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4...

  • Page 6: Step 1 - Remove End Stops

    Instructions – 4A96L DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF Step 1 – Remove End Stops  If installed, remove end stops at the end of each bow, opposite from the passenger side pan mechanism.  Repeat for both bows.

  • Page 7: Step 3 - Install Rear Bow Damper Mount

    Instructions – 4A96L Step 3 – Install Rear Bow Damper Mount  Mount damper mount to the underside of the rear bow in the location shown.  Mount the ladder stop on the top side of bow.  When installing the ladder stop, be sure to use the longer, 3/8” x 1” hex head bolt, a 3/8” lock washer and 3/8”...

  • Page 8: Step 4 - Install Rear Bow Damper Mechanism

    Instructions – 4A96L Step 4 – Install Rear Bow Damper Mechanism  Mount damper mechanism to the underside of the rear bow in the location shown.  Use the existing hardware found in the damper mechanism to mount.  While using the 3/8” x 4-1/2” hex head bolt. Be sure not to lose the nylon washers.

  • Page 9: Step 5 - Install Dampers

    Instructions – 4A96L Step 5 – Install Dampers  Install the end of damper to the damper mount using clevis pin, two nylon washers, a plastic spacer and a cotter pin in the orientation shown. The plastic spacer goes in between two dampers. The nylon washers go between the dampers and the inside of the damper mount block.

  • Page 10: Step 6 - Install Rear Wheels

    Instructions – 4A96L Step 6 – Install Rear Wheels  Slide wheel axle in the end of the rear bow.  Place a wheel on each end of the axle.  While placing the pan on the next step, be sure the wheel caps DO NOT come off.
  • Page 11 Instructions – 4A96L  Place rear pan on top of wheels and bow. Be sure the wheel caps DID NOT come off.  Align the arms from the pan with the holes in the damper mechanism where the bolts were previously removed.

  • Page 12: Step 8 - Install Front Pan Mechanism

    Instructions – 4A96L Step 8 – Install Front Pan Mechanism  Mount mechanism to the underside of the front bow in the location shown. This is the mechanism that DOES NOT have the dampers.  Use the existing hardware found in the mechanism to mount.

  • Page 13: Step 9 - Assemble Front Wheels

    Instructions – 4A96L Step 9 – Assemble Front Wheels  Install wheel assembly. Slide wheel axle in the end of the front bow. Place a wheel on each end of the axle.  While placing the pan on the following steps, be sure the wheel caps DO NOT come off.

  • Page 14: Step 11 - Install Front Pan

    Instructions – 4A96L Step 11 – Install Front Pan  Place front pan on top of wheels and bow. Be sure the wheel caps DID NOT come off.  Align the arms from the pan with the holes from the mechanism where the bolts were previously removed.

  • Page 15: Step 12 - Install Front Bow Ladder Stop

    Instructions – 4A96L Step 12 – Install Front Bow Ladder Stop  Bolt ladder hook to the front bow in the orientation shown.  Be sure to have the flange of the hook line up with the slot on the bow.

  • Page 16: Step 14 - Attach Torque Tube

    Instructions – 4A96L Step 14 – Attach Torque Tube  Bolt one end of torque tube to front or rear bow using three 1/4" x 1” hex head bolts, six 1/4" flat washers and three 1/4" lock nuts.  Repeat on opposite end.

  • Page 17: Step 16 - Assemble Ladder Hooks

    Instructions – 4A96L  Bolt into place using 3/8” x 3/4" hex head, 3/8” lock washer and 3/8” flat washer.  Repeat at front and rear bow.  TIGHTEN. Step 16 – Assemble Ladder Hooks  Bolt ladder hook to ladder hook base using a 1/4" x 3/4" hex head, 1/4”...

  • Page 18: Step 17 - Install Ladder Hooks

    Instructions – 4A96L Step 17 – Install Ladder Hooks  Using the hardware and installed studs on the bows, loosen the nuts and slide ladder hook into place. Be sure the washers are on the outside of the ladder hook.

  • Page 19: Step 18 - Install Handle

    Instructions – 4A96L Step 18 – Install Handle  Using the hardware removed in Step 3, insert handle into swage on the rear bow.  Be sure to place sealant along swage joint.  TIGHTEN. GO BACK AND TIGHTEN ALL BOLTS FROM PREVIOUS STEPS.

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