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Installation Guide
4A95M
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
CustomerService@KargoMaster.com
20200921R1
DATE: __________________

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Summary of Contents for Kargo Master 4A95M

  • Page 1 Installation Guide 4A95M Kargo Master Rancho Cordova, CA 95742 800-343-7486 CustomerService@KargoMaster.com 20200921R1 DATE: __________________...
  • Page 2: Table Of Contents

    Step 9 – Install Clips for Handle ........................11 Before You Begin  Read all instructions before assembling or installing any Kargo Master product.  Place sealant around all swage connections.  Keep the adjustment guide in vehicle at all times.
  • Page 3: Parts List

    Assembly Instructions – 4A95M Parts List For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2...
  • Page 4: Hardware

    Assembly Instructions – 4A95M Hardware For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3...
  • Page 5: Step 1 - Identify Front And Rear Bows

    Assembly Instructions – 4A95M Step 1 – Identify Front and Rear Bows  Determine front and rear bow. The rear bow will have a dampening mechanism attached. Notice the location of the triangular piece. FRONT BOW REAR BOW Step 2 – Determine if the Extension is Needed ...
  • Page 6: Step 3 - Install Torque Tube Extension

    Assembly Instructions – 4A95M Step 3 – Install Torque Tube Extension If installation requires the torque tube extension, complete the following instruction. If NOT installing the torque tube extension, skip to the next step.  Bolt the torque tube to the torque tube extension using a 1/4"-20 x 1” hex head bolt, two 1/4" flat washers, and a 1/4"-20 lock nut at each location.
  • Page 7 Assembly Instructions – 4A95M WITHOUT EXTENSIONS FRONT CONNECTION REAR CONNECTION For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 6...
  • Page 8: Step 5 - Install Ladder Pan Stiffeners

    Assembly Instructions – 4A95M Step 5 – Install Ladder Pan Stiffeners  Using 3/8" x 3/4” hex heads, 3/8” lock washers and 3/8” flat washers, install ladder pan stiffener to the ends of the bow pan assembly on each bow.
  • Page 9: Step 6 - Determine Ladder Stop Locations

    Assembly Instructions – 4A95M Step 6 – Determine Ladder Stop Locations NOTE: On side of each bow, there are two positions available for mounting the ladder stops and ladder hooks based on the size and type of ladder. Ladder stops may be installed either further inboard or further outboard, depending on the ladder to be used.
  • Page 10 Assembly Instructions – 4A95M Position 1  For each ladder hook in this position, place the ladder hook base around the threaded studs in the desired location and tighten.  For the rear bow, remove the existing 3/8” x 1” hex head bolt, a 3/8” lock washer and a 3/8” flat washer.
  • Page 11: Step 7 - Install Handle

    Assembly Instructions – 4A95M Step 7 – Install Handle  Remove the 5/16” flanged head screws, 5/16” washers, and 5/16” lock nuts from rear bow as circled below.  Apply sealant to swaged ends of handles.  Use removed hardware to bolt handles into position as shown.
  • Page 12: Step 9 - Install Clips For Handle

    Assembly Instructions – 4A95M Step 9 – Install Clips for Handle  Locate a good mounting place to install the clips for the handle. It is recommended to place at the rear of the van on the rear panel of a shelf.

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