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Summary of Contents for Kargo Master 4A963
- Page 1 Installation Guide 4A963 Kargo Master Rancho Cordova, CA 95742 800-343-7486 CustomerService@KargoMaster.com DATE: ______________...
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Page 2: Table Of Contents
Installation Instructions – 4A963 *PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, AND USING THIS PRODUCT* Warning Always check for wires, fuel tanks and lines, brake lines and other important vehicle functionality items prior to drilling and installing all products. -
Page 3: Parts List
Installation Instructions – 4A963 Parts For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2... - Page 4 Installation Instructions – 4A963 For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3...
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Page 5: Hardware List
Installation Instructions – 4A963 Hardware 1 of 2 For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4... - Page 6 Installation Instructions – 4A963 Hardware 2 of 2 For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5...
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Page 7: Step 1 Remove Load Plates
Installation Instructions – 4A963 Step 1 – Load Plates • If installed, remove load plates at the end of each bow, opposite from the pan mechanism. • Repeat on both bows. **Determine front and rear pan. The front pan will have a slot in the pan**... -
Page 8: Step 2 Cantilever Mechanism
Installation Instructions – 4A963 Step 2 – Mount Cantilever Mechanism • Mount Cantilever Mechanism (D) to the under side of the rear bow in the location shown. • Use existing hardware. • Be sure the two bushings are in place. The 4-1/2”... -
Page 9: Step 4 Damper
Installation Instructions – 4A963 Step 4 – Install Dampers • Install dampers (F) in orientation shown. • Slide 3/4" pin to hold into place and attach to the cantilever mechanism (D) installed in step 2. • Install other end of damper to damper mount (C) using 2”... -
Page 10: Step 5 Latch Assembly
Installation Instructions – 4A963 Step 5 – Install Latch ASM • Install latch assembly (M) to the exposed end of the rear bow. • Use 5/16” x 3/4" carriage bolts (1), 5/16” flat washers (2) and 5/16” nylocs (3) in orientation shown. -
Page 11: Step 6 Rear Pan
Installation Instructions – 4A963 Step 6 – Install Rear Pan • Place rear pan on top of wheels and bow. Be sure the wheel caps do NOT come off. • Slide handle hex bar (H) into position shown. • Bolt together using existing hardware, only use 2 bolts, leaving the hole shown empty. -
Page 12: Step 7 Front Pan
Installation Instructions – 4A963 Step 7 – Install Front Pan • Place front pan on top of front bow. Slide cantilever housing (E) under bow as shown. • At the end of the bow, bolt pan to the bow using 5/16” x 7-1/2” hex head bolt, 5/16” flat washers , sleeve bearings and 3/8”... -
Page 13: Step 8 Hex Tube
Installation Instructions – 4A963 Step 8a –Hex Tube Length • Measure the distance between the two tubes on the front and rear ladder pan assemblies. Step 8b – Determine parts of Hex Tube assembly • If the distance is approximately 43”, remove the long hex bar, use the small hex bar (J). - Page 14 Installation Instructions – 4A963 Step 8e – Attach to Rear Bow • If the distance is approximately 43”, use the small hex bar (J). • Bolt small hex bar to rear pan as shown using the provided hardware. TIGHTEN. • If the distance is more than 43”, use the original long hex bar (G).
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Page 15: Step 9 Attach Handle
Installation Instructions – 4A963 Step 9 –Attach Handle • Attach handle to rear pan using 5/16” x 2-1/8” flanged hex head bolt, 5/16” flat washer and a 5/16” nyloc nut. • TIGHTEN For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) -
Page 16: Step 10 Ladder Stops
Installation Instructions – 4A963 Step 10 – Ladder Stop • Using the hardware on the bows, bolt the ladder stop in the orientation shown. Be sure to line up slot in bow with slot in stop. • TIGHTEN Step 11 – Assemble Ladder Hooks •... - Page 17 Installation Instructions – 4A963 Step 11 – Ladder Hooks • Using the hardware and installed studs on the bows, loosen nuts and slide ladder hook into place. • TIGHTEN GO BACK AND TIGHTEN ALL BOLTS FROM PREVIOUS STEPS BE SURE HARDWARE IN MOUNTING IS TIGHT.
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