Download Print this page

Advertisement

Quick Links

Instruction Guide
40960
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
CustomerService@KargoMaster.com
20200228R1
DATE: __________________

Advertisement

loading

Summary of Contents for Kargo Master 40960

  • Page 1 Instruction Guide 40960 Kargo Master Rancho Cordova, CA 95742 800-343-7486 CustomerService@KargoMaster.com 20200228R1 DATE: __________________...
  • Page 2: Table Of Contents

    Assembly Instructions – 40960 *PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, AND USING THIS PRODUCT.* Warning Always check for wires, fuel tanks and lines, brake lines and other important vehicle functionality items prior to drilling and installing all products.
  • Page 3: Parts List

    Assembly Instructions – 40960 Parts List For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2...
  • Page 4: Hardware

    Assembly Instructions – 40960 Hardware For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3...
  • Page 5: Step 1 - Assemble Top Of Rack Mount

    Assembly Instructions – 40960 Step 1 – Assemble Top of Rack Mount  Using two 3/8” x 5” hex head bolts, four 3/8” washers, and two 3/8” lock nuts, loosely bolt upright mount to mounting rail. DO NOT tighten.  Repeat on opposite side.
  • Page 6 Assembly Instructions – 40960  Set the upright foot into the upright mount with the distance between the top of the upright to the bottom of the foot at least 2” greater than the distance measured. 2”  Using one 5/16” carriage bolt, one 5/16”...
  • Page 7: Step 3 - Attach Supports To Ladder Rack

    Assembly Instructions – 40960  Using one 3/8” x 5” hex head bolts, two 3/8” washers, and one 3/8” lock nuts, loosely bolt upright foot to upright mount. DO NOT tighten.  Repeat for second mounting rail. Step 3 – Attach Supports to Ladder Rack ...
  • Page 8: Step 4 - Mount Ladder Rack To Service Body

    Assembly Instructions – 40960  Using two 3/8” x 3/4” hex head bolts, two 3/8” lock washers, and two 3/8” washers, install one end of assembled support onto ladder rack.  Repeat on opposite side of ladder rack.  Repeat for second ladder rack bow.
  • Page 9 Assembly Instructions – 40960  Locate proper position for ladder rack installation. Ensure clearance between rack and opening doors, and clearance between rear handle and rear of service body.  Ensure clearance below each upright foot location, inside service body cavity, for mounting plate to be installed below each upright foot.
  • Page 10 Assembly Instructions – 40960  Apply sealant around each of two 3/8” carriage bolts and install carriage bolt through upright foot into service body.  Using two 3/8” washers and two 3/8” lock nuts, install one mounting plate below each upright foot.