Assembly Instructions – 40960 *PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, AND USING THIS PRODUCT.* Warning Always check for wires, fuel tanks and lines, brake lines and other important vehicle functionality items prior to drilling and installing all products.
Assembly Instructions – 40960 Step 1 – Assemble Top of Rack Mount Using two 3/8” x 5” hex head bolts, four 3/8” washers, and two 3/8” lock nuts, loosely bolt upright mount to mounting rail. DO NOT tighten. Repeat on opposite side.
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Assembly Instructions – 40960 Set the upright foot into the upright mount with the distance between the top of the upright to the bottom of the foot at least 2” greater than the distance measured. 2” Using one 5/16” carriage bolt, one 5/16”...
Assembly Instructions – 40960 Using one 3/8” x 5” hex head bolts, two 3/8” washers, and one 3/8” lock nuts, loosely bolt upright foot to upright mount. DO NOT tighten. Repeat for second mounting rail. Step 3 – Attach Supports to Ladder Rack ...
Assembly Instructions – 40960 Using two 3/8” x 3/4” hex head bolts, two 3/8” lock washers, and two 3/8” washers, install one end of assembled support onto ladder rack. Repeat on opposite side of ladder rack. Repeat for second ladder rack bow.
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Assembly Instructions – 40960 Locate proper position for ladder rack installation. Ensure clearance between rack and opening doors, and clearance between rear handle and rear of service body. Ensure clearance below each upright foot location, inside service body cavity, for mounting plate to be installed below each upright foot.
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Assembly Instructions – 40960 Apply sealant around each of two 3/8” carriage bolts and install carriage bolt through upright foot into service body. Using two 3/8” washers and two 3/8” lock nuts, install one mounting plate below each upright foot.