Fuji Electric CC-M Instruction Manual
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Fuji Electric CC-M Instruction Manual

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Instruction Manual
COMPACT CONTROLLER M
(CC-M)
TYPE: PDA3
INP-TN1PDA3d-E

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  • Page 1 Instruction Manual COMPACT CONTROLLER M (CC-M) TYPE: PDA3 INP-TN1PDA3d-E...

  • Page 2: Introduction

    INTRODUCTION We thank you very much for purchasing Fuji Electric’s compact controller M (CC-M Type: PDA3). • Carefully read the instruction manual and sufficiently be familiar with its contents before install- ing, operating and maintaining the compact controller M. Improper handling may cause acci- dents or injuries.

  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS Before use, carefully read the safety precautions for correct operation. • The precautions concern important matters related to safety. Be sure to observe them. The safety matters are ranked to “DANGER”, “CAUTION”. Indications and meanings are as follows. If the handling is wrong, dangerous situations might occur, DANGER causing death or serious injury.
  • Page 4 DANGER Z Over-temperature Protection Any control system should be designed with prior consideration that any part of the system has potential to fail. In case of temperature controlling, a continuance of heating on should be regarded as the most dangerous state. The followings are the most probable causes of inducing continuance of heating on: 1) The failure of the controller with heating output constantly on 2) The disengagement of the temperature sensor out from the system...
  • Page 5 CAUTION • Do not use any instrument which is found damaged or deformed when unpacked. Otherwise, fire, maloperation or fault may occur. • Make sure the product is as specified before use. Otherwise, the product may break or be troubled. •...

  • Page 6: Table Of Contents

    CONTENTS INTRODUCTION ......................i SAFETY PRECAUTIONS ..................ii CONTENTS ......................... v GENERAL ....................... 1-1 PACKING LIST ....................2-1 Checking the delivered equipments ..............2-1 Names of each part ..................... 2-2 CODE SYMBOLS ................... 3-1 FROM UNPACKING TO RUNNING............. 4-1 General ........................ 4-1 Unpacking ......................
  • Page 7 OPERATION ON SCREEN ................6-1 8 loop display screen ..................6-1 4LOOP display screen ..................6-3 2LOOP display screen ..................6-5 1LOOP display screen ..................6-8 Tuning display screen ..................6-11 Trend display screen ..................6-14 Alarm/fault screen .................... 6-17 6.7.1 Alarm logging display screen ..............
  • Page 8 7.14 Communication screen ..................7-86 7.14.1 Communication menu screen ..............7-86 7.14.2 OPTO22 communication status display screen ........7-87 7.14.3 OPTO22 communication setting screen ........... 7-88 7.14.4 SNAP I/O (OPTO22) Manual for CC-M ..........7-91 MOUNTING ....................8-1 Mounting......................8-1 8.1.1 Mounting place ...................
  • Page 9 Wiring to instrument ................... 9-6 9.4.1 Connection of power supply ............... 9-6 9.4.2 Grounding ....................9-7 9.4.3 Wiring of analog input signal ..............9-8 9.4.4 Wiring of digital input/output signals ............9-9 10. TROUBLESHOOTING ................. 10-1 10.1 Troubleshooting ....................10-1 10.2 List of messages displayed on MENU 1/3-ALM/FLT screen ......

  • Page 10: General

    1. GENERAL The compact controller M (CC-M) is a multi-loop (4 loops max.) process controller. Using a resistance bulb and thermocouple direct input as an input signal besides a unified signal of 1 to 5 V DC and through abundant control and arithmetic functions, the controller can configure a high cost performance and flexible system.
  • Page 11 The instrument incorporates an independent-image wafer connection area for 4 loops and is provided with a program area for up to (48 wafers x 4 loops = 192 wafers, 8PID). Since the wafer connection is arbi- trary between each loop, a control system of several loops is available with a minimum number of input/ output points.

  • Page 12: Packing List

    2. PACKING LIST 2.1 Checking the delivered equipments After the product has arrived to you, check the equipments against the following table. • Do not exert excessive force to the interior when unpacking. • Take out the main unit from the packing and make sure the front panel case is not cracked and that the case is not cracked nor otherwise abnormal.

  • Page 13: Names Of Each Part

    Caution: Engage or disengage Loosen the lock screw for LCD back light ON/OFF switch the loader cable at transportation beforehand Lights or extinguishes back light. status where CC-M mainframe is turned 2 - 2 INP-TN1PDA3-E...
  • Page 14 Backup operation unit (HMV) LOOP (1) General FAULT When CC-M mainframe is troubled or when replacing OUTPUT the main unit, this backup operator can back up the MV. LOOP (2) Description of each part ① Loop display Indicates MV loop number to display on the output power display unit in ⑨...
  • Page 15 MV (manipulated output) value (MV 1 to 4) of CC-M mainframe and loop 1 to 4 output of the backup operation unit coincide with each other. 3) Turn on the ON/OFF switch of the backup operation unit to select a backup run.

  • Page 16: Code Symbols

    Compact Controller M (CC-M) Instruction Manual (English version) INP-TN1PDA3-E PDZX5001 • Compact Controller M (CC-M) Introductory Guide (English version) INP-TN513316-E PDZX4001 • Instruction manual on CD-ROM (English version) PDZQ2001 (CC-M Instruction Manual, CC-M Introductory Guide, Programming Loader (Setup)) Mounting fixture PDZA1001 • 3 - 1 INP-TN1PDA3-E...

  • Page 17: From Unpacking To Running

    4. FROM UNPACKING TO RUNNING This chapter concerns a series of steps until basic controls are available after purchasing the product. 4.1 General The flow is shown for steps covered by this chapter. Unpacking (Section 4.2) ↓ Mounting (Section 4.3) ↓...

  • Page 18: Mounting

    4.3 Mounting Warning Task should be performed by experienced engineer only. (1) Mounting the main unit For mounting method of the main unit, refer to details in Chapter 8. (2) Mounting a tag plate ① Pull out upward the furnished tag through the tag insert opening illustrated below. (Hooking by a small flat head screwdriver facilitates the work.) ②...

  • Page 19: Turning On Power

    4.5 Turning on power (1) Before turning on, doubly make sure the mounting (Chapter 8) and wiring (Chapter 9) have ended without errors. (2) Set the “POWER ON CONDITION” switch in the main unit panel to a desired startup mode beforehand.

  • Page 20: Setting

    4.6 Setting This section exemplifies setting for operating the CC-M as a cascade control type (PID control + PID control) of 1 LOOP controller. The following illustration shows names of each front panel key necessary for setting. SV up key...
  • Page 21 (1) Outline flowchart for setting The procedure of basic setting follows. Wafer connection Output terminal connection PID parameter setting Constant setting R-ACK setting Display module setting FIX processing STOP/RUN Fig. 4-5 Outline flowchart of basic setting 4 - 5 INP-TN1PDA3-E...
  • Page 22 Description on menu keys There are 3 kinds (pages) of menu screen. Each press of the MENU key successively selects the next page. Main functions of each screen Function of each screen MENU item                Screen MENU 1/3 8LOOP Changes the display of 8/4/2/1 loop monitor screen.
  • Page 23 (2) Wafer connection On the instrument, for execution of control and arithmetic operation, wafers which are minimum units of control and arithmetic operation are connected (programmed). As an example here, a wafer connection for cascade control is shown (Fig. 4-6). The wafer connection is made by setting the “Wafer CODE No.”...
  • Page 24 • Wafer connection method Let us set the cascade control wafer connection shown as example on the preceding page. ① Press the MENU key 3 times to display the MENU 3/3 screen (Fig. 4-7). Cursor position (blue) ② "WAFER CONNECT" Align cursor here.
  • Page 25 ④ Press the chameleon change key until chameleon keys shown below appear. Get this display Fig. 4-9 ⑤ Press “ ▼ ” or “ ▲ ” key for moving the cursor to the 4 digit number under “CODE” of “Wafer No. 01”. ⑥...
  • Page 26 Fig. 4-10 Wafer connection screen Supplement Out of “0021” of “CODE”, the lower 2 digits “21” is the code for indicating a wafer function, and the upper 2 digits for indicating an attribute code of a loop for which the wafer is used. (Wafer function code =21 indicates a primary input wafer.) The loop attribute is as follows.
  • Page 27 (3) Output terminal connection The output connection must be set before outputting to the controller’s external output the programmed cascade control and arithmetic operation result via the wafer connection stated in the preceding section. Here, an example is for outputting the secondary MV output “Wafer No. = 14” output 1 to auxiliary analog output AO1.
  • Page 28 (4) Setting the control (PID) parameters PID control parameters for cascade control are set. ① Press the MENU key for displaying the “MENU 2/3” screen (Fig. 4-14). ② Press “ ▼ ” key once to move the cursor to “PARAMETER” position. ③...
  • Page 29 Secondary PID parameter setting ⑧ Align the cursor with “2nd Mdul” position and press the “Sel” key to display the screen in Fig. 4-18. ⑨ Operate chameleon keys so that each parameter will be set the same as in Fig. 4-18 and 4-19. ⑩...
  • Page 30 (5) Constant setting Constant parameters are set. 48 constant parameters CON 1 to 48 can be set by loops. ① Press the MENU key several times until “MENU 2/3” screen appears. ② Press “ ▼ ” key 2 times to move the cursor to “CONSTANT” position. ③...
  • Page 31 (6) R-ACK setting R-ACK (remote acknowledge) is set to ON. (Unless R-ACK is set to ON, pressing the cascade mode key while running does not cause the cascade mode but a cascade wait status.) Primary R-ACK setting ① Press the MENU key several times until “MENU 3/3” screen appears. ②...
  • Page 32 Secondary R-ACK setting ⑨ Press the “Page” to display “LOOP1 2nd” screen. (Fig. 4-25) ⑩ Press the chameleon change key for selecting “ ＞ ” , “ ▼ ”, “ ▲ ” and “Ent” in the chameleon key display area. ⑪...
  • Page 33 (7) Display module setting Information displayed on the LOOP screen is set. Setting flowchart for display module TAG name setting BASE / FULL SCALE setting Decimal point position setting VALVE selection Unit selection Fig. 4-27 ① Press the MENU key to display the “MENU 3/3”. ②...
  • Page 34 Primary display setting Tag number setting ⑥ Make sure “LOOP1 1st” is displayed on the top of screen (Fig. 4-30). “LOOP1 1st” means primary setting of loop 1. ⑦ Press the “Chameleon change” key for displaying “ ＜ ” “ ▼ ” “ ▲ ” “Ent” in the chameleon key display area.
  • Page 35 Decimal point position (POSITION) setting Move the cursor to “D.POINT” (Fig. 4-32). Press the “Ent” key. The cursor will turn yellow. Operate “ ▼ ” or “ ▲ ” for selecting “2” and press the “Ent” to enter it. * For details of POSITION, refer to Section 7.12.2 “Module setting screen”. "POSITION"...
  • Page 36 Unit (UNIT SETTING) selection Move the cursor to the position of “UNIT SETTING” (Fig. 4-33). Press the “Ent” key. The screen will change (Fig. 4-34). Using “ ＜ ”, “ ▼ ”, “ ▲ ”, “ ＞ ”, align the blue cursor with “%”. (Pressing “ ＜ ” or “ ＞ ” scrolls the screen.) Press the chameleon change key.
  • Page 37 Secondary display setting The explanation here will be made on the supposition that the primary setting has ended and that “LOOP1 1st” is displayed on the top of screen (Fig. 4-36). ① Press the “Chameleon change” key to display “ ＜＜ “ and “ ＞＞ ”. ②...
  • Page 38 (8) FIX processing Stores and saves each parameter selected heretofore from the RAM area to the flash ROM area. FIX processing allows parameters to be stored in the flash ROM, thereby preventing them from disappearing by power failure. ① Press the MENU several times until “MENU 3/3” appears. ②...

  • Page 39: Running

    4.7 Running (1) Outline flowchart of running A typical running procedure will be shown for cascade control run by 1 LOOP controller. External terminal wiring Wafer execution "M" mode run on secondary "A" mode run on secondary "C" mode run on secondary Primary run Fig.
  • Page 40 (2) External terminal wiring A connection (external wiring) is made for remote run which will be carried out hereafter. Apply an analog output (AO1) to the analog input (AI1). ① Connect terminal numbers “1” and “45”. * AO1 output will be applied to AI1 input. ②...
  • Page 41 “STOP” to “RUN” of the wafer. • In case of CC-M with 2 or 4 control outputs, changing the RUN or STOP command within a single loop produces “WAF STOP” warming but it does not mean fault or anomaly.
  • Page 42 (4) Secondary “M” mode run First, with the secondary in “M” mode run, the secondary MV output is operated. ① Press the MENU key once. “MENU 1/3” screen will appear (Fig. 4-45). ② Press “ ▼ ”key 2 times and then “Sel”. The screen will change (Fig. 4-46). ③...
  • Page 43 (5) Secondary “A” mode run The secondary is run in “A” mode and SV is operated. ① Hold down the A key several seconds. “A” will light (Fig. 4-48). ② Using the “SV-UP” and “SV-DOWN” keys, operate the secondary SV. (It is necessary for input 3 of wafer “41”...
  • Page 44 (6) Secondary “R” mode run The secondary is run in “Cascade” mode and the primary and secondary are connected. ① Hold down the “Cascade” mode key several seconds. “C” will light (Fig. 4-49). If “C” blinks here, “R-ACK” secondary setting may be wrong. Recheck it. Change to "Cascade mode"...

  • Page 45: Tunning Off Power

    4.8 Turning off power (1) Precautions when turning off power When power is turned off, the digital output is OFF, the analog output is 0 [V] or 0 [mA] and parameters once fixed and stored in the flash ROM is held. (2) Power failure In case of power failure, data on the memory can be held by the backup battery.

  • Page 46: Basic Operation

    5. BASIC OPERATION 5.1 Configuration of screen This controller provides various screens on the liquid crystal display. Manipulating the Chame- leon keys arranged at each screen and the Operation keys at the right of the front panel (Fig. 5-1) allow you to perform various functions. The display screen consists of 4 screens such as the Operation screen, Menu screen, Monitor screen and Setting screen.

  • Page 47: Alarm Window

    5.1.1 Alarm window (1) Function The Alarm window is used to display currently occurring alarms sequentially. (Fig. 5-2) It is displayed at the top of each screen except on the Alarm Monitor screen. (2) Contents of display TAG1-001 It displays a kind of alarm occuring on the control loop of the tag name given in the table below.

  • Page 48: Key Operation

    5.2 Key operation This controller is operated by the Operation keys and MENU keys arranged at the right side of the front panel and Chameleon keys for configuration at the bottom of the front panel as shown in Fig. 5-1. 5.2.1 Description of MENU key By pressing the MENU key at the lower-right of the front panel, the Menu screen can be dis- played regardless of other displayed screens.

  • Page 49: Description Of Chameleon Keys

    5.2.3 Description of chameleon keys This controller provides the chameleon keys for easy operation. Functions of the chameleon keys (x 4 keys) as shown in Fig. 5-1a correspond to those which are displayed at the top of each key. Such function can be changed by pressing this chameleon select key as shown in Fig. 5-1c, and thus the chameleon key function is also changed at the same time.

  • Page 50: Example Of Operation On Screen

    5.3 Example of operation on screen Basic operation of this controller is explained according to the following examples. Example) Set 100.00 for the constant CON3, and then display 8 LOOP display screen. 1) Pressing the MENU key allows MENU 1/3 to be displayed. When MENU 2/3 or 3/3 is already displayed, press the MENU key several times to display MENU 1/3.
  • Page 51 5) To set CON3, press “ ▼ ” or “ ▲ ” chameleon key and then point the cursor to CON3. Press the " ＞ " chameleon key, and the cursor will turn yellow (in the set mode). Enter 100.00 by using “...

  • Page 52: Operation On Screen

    6. OPERATION ON SCREEN 6.1 8 loop display screen (1) Description of screen Data for 8 modules are displayed. PV value display Tag display SV scale display PV bar graph display SV pointer display Fig. 6-1 8 LOOP screen (2) Description of chameleon key Page 1 ▼...
  • Page 53 (3) Description of 8 Loop display screen (Fig. 6-1) Table 6-1 Displayed item Function Meaning of display Unit ─── ─── Tag display The tags set in each module are displayed. PV value The PV value is displayed with numerical Industrial value ───...

  • Page 54: 4Loop Display Screen

    6.2 4LOOP display screen (1) Description of screen Data for 4 modules are displayed on a single screen as follows: PV value display Page display SV/PV scale display Control status Unit display display Mode display PV bar graph SV bar graph display display Tag display...
  • Page 55 (3) Description of each item on 4 Loop display screen (Fig. 6-2) Table 6-2 Displayed item Function Meaning of display Unit ─── ─── Tag display The tags set in each module are displayed. ─── ─── Unit display The units set by each module are displayed.. PV value The PV value is displayed with numerical values.

  • Page 56: 2Loop Display Screen

    6.3 2LOOP display screen (1) Description of screen Data for 2 modules are displayed on a single screen. Page display PV value display SV value display SV/PV scale display (upper limit) Unit display SV limit pointer Control status display SV/PV scale display Mode display PV bar graph...
  • Page 57 (3) Description of each item on 2 Loop display screen (Fig. 6-3) Table 6-3 Displayed item Function Meaning of display Unit ─── ─── Tag display The tags set in each module are displayed. ─── ─── Unit display The units set by each module are displayed.. PV value The PV value is displayed with numerical ───...
  • Page 58 (4) Function of 2LOOP display screen Enable 1) It allows you to jump to any of 1LOOP screens corresponding to the tag selected by the cursor. 2) Set the SV/MV mode by using the Operation key to perform the controller operation. 3) It allows you to monitor an alarm/control status.

  • Page 59: 1Loop Display Screen

    6.4 1LOOP display screen (1) Description of screen Data for 1 module are displayed on a single screen. PV value display Page display SV value display SV/PV unit display SV/PV scale value display (upper limit) SV limit pointer Control status display Mode display SV/PV scale...
  • Page 60 (3) Description of each item on 1 Loop display screen Table 6-4 Displayed item Function Meaning of display Unit ─── Tag display The tags set in each module are displayed. ─── Unit display The units set by each module are displayed.. PV value The PV value is displayed with numerical Industrial...
  • Page 61 (4) Function of 1LOOP display screen Enable 1) It enables you to operate the module selected by the cursor. 2) It can monitor the alarm/control status. Caution 1) It can change the display order of the module by selecting DISP SETTING from Menu 2/3. (For details, refer to Item 7.9.2).

  • Page 62: Tuning Display Screen

    6.5 Tuning display screen (1) Description of screen It allows you to display the PV/SV/MV values and real time trend. The real time trend is plotted from left to right. When plotting reaches to the right end of the screen, the time scale is auto- matically double-sized and it starts plotting from the center.
  • Page 63 (2) Description of chameleon key Page 1 Back ＜＜ ＞＞ BACK : To return to the previous screen from current screen. ＜＜ : To return to the previous page of the screen. ＞＞ : To advance to the next page of the screen. : To clear the real time trend displayed on the screen.
  • Page 64 (3) Description of each item Displayed item Function Meaning of display Unit Tag display The tags set in each module are displayed. Unit of PV/SV The units PV/SV set by each module are dis- Industrial value display played. Unit of MV The units MV set by each module are displayed.

  • Page 65: Trend Display Screen

    6.6 Trend display screen (1) Description of screen 1) It allows you to display real time trend and historical trend. 2) To set the trend display, select TREND SETTING from Menu 2/3. (See section 7.7.) Page display Time display Trend display area TAG of Scale...
  • Page 66 (2) Description of chameleon key Real time trend Page 1 Back ＜＜ ＞＞ BACK : To return to the previous screen to this screen. ＜＜ : To move to the first trend display screen before the currently displayed one. ＞＞ : To move the trend display screen after the currently displayed one.
  • Page 67 (3) Description of each item Displayed item Function Meaning of display Unit Sampling data It allows sampling data to be displayed according Time setting range Current time display time to the specified time between the starting time of trend and the current time. When the setting time is set after latest sampling data, the latest sampling data is selected.

  • Page 68: Alarm/Fault Screen

    6.7 Alarm/fault screen 6.7.1 Alarm logging display screen (1) Description of screen 1) It allows you to display the alarm logging that occurred to or was removed from the controller. 2) The asterisk mark ( ＊ ) is displayed at the tag that is not acknowledged. 3) When an alarm occurs, it is displayed in red.
  • Page 69 (3) Description of each item Displayed item Function Meaning of display Title/page display A page of the alarm logging screen is displayed It contains 16 pages in all. Tag display The tag that caused an alarm is displayed. Tag set for each Red : Alarm occurs module Blue : Alarm remedied...

  • Page 70: Alarm Status Display Screen

    6.7.2 Alarm status display screen (1) Description of screen 1) It allows you to display the status of an alarm occurring to the controller for each module. 2) An asterisk mark ( ＊ ) is attached to the item where an alarm occurs. 3) The alarm statuses for the primary and secondary modules on each loop are displayed on a single screen.

  • Page 71: Fault Logging Display Screen

    6.7.3 Fault logging display screen (1) Description of screen 1) It allows you to display the fault logging that occurred to or was removed from the controller. 2) The asterisk mark ( ＊ ) is displayed at the tag that is not acknowledged. 3) When a fault occurs, it is displayed in red.
  • Page 72 (3) Description of each item Displayed item Function Meaning of display Title/page display A page of the fault logging screen is displayed It contains 16 pages in all. Loop No. display The loop No. that caused an fault is displayed. Red : Fault occurs Blue : Fault remedied The asterisk mark ( ＊...

  • Page 73: Fault Status Display Screen

    6.7.4 Fault status display screen (1) Description of screen 1) It allows you to display the status of a fault that occurs to the controller. 2) An asterisk mark ( ＊ ) is attached to the item of a fault. Title display Kind of fault Fault status display...
  • Page 74 (3) Description of each item Displayed item Function Meaning of display Title/page display The title of the fault status is displayed Fault status display ( ＊ ) An asterisk mark ( ＊ ) is attached to the fault occurring to the controller. Kind of fault A kind of fault is displayed.

  • Page 75: Various Setting

    7. VARIOUS SETTING 7.1 Menu screen 7.1.1 Function of screen It allows you to jump to each screen of the controller. It contains 3 pages in all. MENU 1/3 for monitors MENU 2/3 for parameters settings MENU 3/3 for system definition and program definition 7.1.2 Description of screens (1) MENU 1/3 screen To jump to the loop display screen.
  • Page 76 Description of chameleon key Page 1 Page ▼ ▲ Page : To move to the next page to the menu screen. ▼ : To move the cursor downward. ▲ : To move the cursor upward : To jump to the screen selected by the cursor. Page 2 : To jump to the 8LOOP screen .
  • Page 77 (2) MENU 2/3 screen To set password. To jump to the parameter setting screen. To jump to the constant setting screen. To jump to the linearize To jump to the gain schaduler setting screen. setting screen. To jump to the trend To jump to the alarm setting screen.
  • Page 78 (3) MENU 3/3 screen Description of screen SCC permit/inhibit. To execute FIX. (to save settig value.) To set password To perform RUN/STOP of wafer. *The display varies depending on the type you have purchased. 1 Control output Loop1 only 2 Control outputs  Loop1, 2 ALL 4 Control outputs ...
  • Page 79 Description of each item Initial value Symbol Item Function Setting range Unit during shipment ─ Communica- It performs Permit/Inhibit of modifi- ON: Permit tion setting cation of SV, MV and modes via OFF: Inhibit permit communication. PASS- Password It enables you to lock the screen 0000 to ffff Hexa- 0000...

  • Page 80: Status Display Screen

    7.2 Status display screen 7.2.1 Function of screen It displays various statuses of the controller. It contains 8 screens in all. 7.2.2 Description of screen (1) STATUS screen menu To jump to the loop status display screen. To jump to the AI monitor screen. To jump to the AO monitor screen.
  • Page 81 (2) Loop status display Description of screen A cycle of the current wafer operations (hexadecimal) is displayed (in the unit of 10msec). *The display may change depending on the type you have purchased. 1 Control output  Loop1 only 2 Control outputs  Loop1, 2 ALL 4 Control outputs ...
  • Page 82 (3) AI monitor, AO monitor Description of screen Fig. 7-2-3 AI monitor screen Fig. 7-2-4 AO monitor screen Description of chameleon key Page 1 Back Back : To return to the source screen. Description of each item Meaning of Symbol Item Function display/...
  • Page 83 (4) DI monitor, DO monitor Description of screen Fig. 7-2-5 DI monitor screen Fig. 7-2-6 DO monitor screen Description of chameleon key Page 1 Back Back : To return to the source screen. Description of each item Symbol Item Function Meaning of Unit display...
  • Page 84 (5) Wafer I/O monitor Description of screen Input value of wafer No. 1 Output value of wafer No. 1 output 1 input 1 Output value of wafer No. 1 output 2 Input value of wafer No. 1 Output value of wafer No. 1 output 3 input 2 Output value of wafer No.
  • Page 85 (6) OPTO22 master I/O monitor (only when optional OPTO22 is provided) Description of screen Fig. 7-2-9 OPTO22 master screen Description of chameleon key Page 1 Back ＜＜ ＞＞ Back : To return to the source screen. ＜＜ : To display the previous wafer No. page. ＞＞...

  • Page 86: Parameter Setting Screen

    7.3 Parameter setting screen 7.3.1 Outline It allows you to set parameters (PID, etc.) of each control block for PID operation, ratio operation and program operation. Screen page Description of screen Kind of setting screens (PID parameter setting screen) Display unit Setting items Unit Set value...

  • Page 87: Description Of Each Screen

    7.3.2 Description of each screen (1) Parameter setting screen menu Description of screen It allows you to jump to the 1st and 2nd parameter screens of each loop (1 to 4). 1st parameter of loop 1 Kinds of modules 2nd parameter of loop 2 (PID, RATIO or PROG) Fig.
  • Page 88 (2) PID parameter setting screen Description of screen Primary PID parameter setting screen Fig. 7-3-3 <Page 1/2> Fig. 7-3-4 <Page 2/2> Secondary PID parameter setting screen Fig. 7-3-5 <Page 1/2> Fig. 7-3-6 <Page 2/2> 7 - 14 INP-TN1PDA3-E...
  • Page 89 Description of each item (1/2) Initial value Symbol Item Function Setting range Unit during shipment Proportional Set the proportional bands according 1.0 to 3276.7 3000.00 band to the process gain Integral time Set an integral time. Control the 0.1 to 3276.7 sec.
  • Page 90 Description of each item (2/2) Initial value Symbol Item Function Setting range Unit during shipment Sampling cycle Set a cycle for executing PID opera- 0.1 to 9999.9 tion. Rooter cut point Set a cut point when performing -327.67 to -0.01: -0.01 switching operations for PV.
  • Page 91 (3) Ratio parameter setting screen Description of screen It allows you to set the first ratio wafer parameter. Fig. 7-3-7 <Page 1/2> Fig. 7-3-8 <Page 2/2> 7 - 17 INP-TN1PDA3-E...
  • Page 92 Description of each item (1/2) Initial value Symbol Item Function Setting range Unit during shipment Proportional Set each ratio parameter. -327.67 to 327.67 100.00 factor MV=R*(PV-B1)*SV/B3+B2 -327.67 to 327.67 0.00 Ratio bias 1 Ratio bias 2 -327.67 to 327.67 0.00 Ratio bias 3 -327.67 to 327.67 0.00...
  • Page 93 (4) Program operation parameter setting screen Description of screen It allows you to set the first program wafer parameter. Preset time Program time Program SV value Fig. 7-3-9 Program operation parameter setting screen Description of each item Initial value Symbol Item Function Setting range...

  • Page 94: Constant Setting Screen

    7.4 Constant setting screen 7.4.1 Outline It allows you to set the constant value when entering a constant value in a wafer at the time of wafer connection. Description of screen Screen page Constant screen LOOP display Setting item Set value Fig.

  • Page 95: Description Of Each Screen

    7.4.2 Description of each screen (1) Constant setting screen Description of screen It allows you to set a total of 48 constants from CON1 to CON48 for each loop (1 to 4). The constants can be used among the loops. Fig.

  • Page 96: Linearize Setting Screen

    7.5 Linearize setting screen 7.5.1 Outline It allows you to set the line tables used for the wafers (Wno. 0A, 0B, 91 to 94, A7) which perform the line fitting with respect to the input. Description of screen LOOP display Linearize screen Table No.

  • Page 97: Description Of Each Screen

    7.5.2 Description of each screen (1) Linearize setting screen Description of screen It contains 4 line tables for each of LIN 1 to LIN 4 for every loop (LOOP 1 to LOOP 4). It allows you to set up to 15 segmented lines for each table. Fig.
  • Page 98 Description of each item Description of function Initial value Symbol Item Function Setting range Unit during shipment X:1 to X:16 Linearize It allows you to set a numerical -327.67 to Decimal See table (X cordinate) value on X coordinate on a table 327.67 below.

  • Page 99: Gain Schedule Screen

    7.6 Gain schedule screen This chapter describes how to set the gain schedule parameters (X, P, I, D) to be used in the gain scheduler, and it demonstrates an example of connection to the gain schedule wafer. A gain scheduler is used to modify control constants (PID) according to the conditions. It allows you to set up to 2 types of gain schedules for each of the loops 1 to 4.
  • Page 100 Description of chameleon key Page 1 Back Page ＜＜ ＞＞ Back : To return to the source screen. ＜＜ : To move the screen in the order of [X ← P ← I ← D] whenever you press this key. ＞＞...

  • Page 101: Trend Setting Screen

    7.7 Trend setting screen This chapter describes how to set trend functions. The trend functions are to perform trend display/ record of terminal code data set with pens. A trend group (x 8) contains 4 pens (a total of 32 pens). When a memory card is set in the memory card slot of this instrument, it enables you to perform memory data logging of the trend data in the memory card (provided that a memory card interface option is provided).
  • Page 102 [Display mode] ＞ : To go to the setting modification mode. ▼ : To move the cursor downward. ▲ : To move the cursor upward : To go to the setting modification mode. [Setting modification mode] ＞ : To shift the numerical change digit rightward. ▼...
  • Page 103 Description of each item (1/2) Initial value Symbol Item Function Setting range during shipment COMMAND Command It allows you to start, stop or reset the trend action. START/ RESET ① START (Trend start) STOP/ It allows starting record of trend data. It also allows RESET starting a write of the trend data into the memory card when an optional memory card is already inserted in...
  • Page 104 Description of each item (2/2) Initial value Symbol Item Function Setting range during shipment SAMPLING Sampling It allows you to select the sampling methods. POINT/MIN_MAX POINT method ① POINT It performs a single data sampling at intervals. ② MIN-MAX It performs a single data sampling internally every 0.1 sec and records the MIN value and MAX value of the sampling data collected between sampling intervals as the trend data.

  • Page 105: Alarm Setting Screen

    7.8 Alarm setting screen This chapter describes the alarm setting screen. 7.8.1 Alarm setting screen Select ALARM SETTING on MENU 2/3 to display the alarm setting screen. Function of screen Select an alarm that changes a color of the PV bar graph on the loop screen (1 LOOP, 2 LOOP, 4 LOOP and 8 LOOP screens).
  • Page 106 Description of chameleon key Page 1 Back ▼ ▲ [Display mode] Back : To return to the source screen. ▼ : To move the cursor downward. ▲ : To move the cursor upward : To go to the setting modification mode. [Setting modification mode] Back : To register the modified value.

  • Page 107: Disp Seting Screen

    7.9 DISP SETTING screen It allows you to rearrange the order of displaying loops of the loop monitoring screens (1,2,4 and 8). Since this controller is factory-set, useless monitor screens (loop screen) may also be displayed. It enables you to re-arrange the monitor display in order of importance. 7.9.1 DISPLAY setting screen Function of screen Re-arrange the display order and select one of the monitoring screens (1, 2, 4 and 8).

  • Page 108: 1Loop Screen

    7.9.2 1LOOP screen Function of screen It allows you to select and set LOOP or wafer attributes such as PV, SV, MV and control mode displayed on each of 1LOOP monitor screens (page 1/8 to page 8/8), from the Tag list allocated to each LOOP.

  • Page 109: 2Loop Screen

    7.9.3 2LOOP screen Function of screen It allows you to select and set LOOP or wafer attributes such as PV, SV, MV and control mode displayed on each of 2LOOP monitor screens (page 1/4 to page 4/4), from the Tag list allocated to each LOOP.

  • Page 110: 4Loop Screen

    7.9.4 4LOOP screen Function of screen It allows you to select and set LOOP or wafer attributes such as PV, SV, MV and control mode displayed on each of 4LOOP monitor screens (page 1/2 to page 2/2), from the Tag list allocated to each LOOP.

  • Page 111: 8Loop Screen

    7.9.5 8LOOP screen Function of screen It allows you to select and set LOOP or wafer attributes such as PV and SV displayed on each of 8LOOP monitor screens, from the Tag list allocated to each LOOP. The setting of tags displayed in the tag list should be performed on MENU 3/3 – CONFIGURA- TION-MODULE SETTING/WAFER SETTING.

  • Page 112: Control Panel

    7.10 Control panel 7.10.1 Outline Description of each item It provides several kinds of menus on the screen that support auxiliary functions of the control- ler. Symbol Item Function CONTRAST SET Contrast setting screen To adjust the contrast on the LCD screen. TIME SET Time setting screen To set the control clock.
  • Page 113 (2) Contrast setting screen Description of screen It allows you to adjust LCD contrast. 1／3 Fig. 7-10-4 Page 1 Fig. 7-10-5 Page 2 Fig. 7-10-6 Page 3 Description of chameleon key Page 1 Back Page ▼ ▲ Back : To return to the source screen. ▼...
  • Page 114 (3) Time set screen Description of screen It is used to set the time of the controller clock. Fig. 7-10-5 Time setting screen Description of chameleon key Page 1 ＞ ▼ ▲ ＞ : Select the item (year, month, day, hour, minute, second). ▼...
  • Page 115 • When formatting IC cards, the WAIT message may be displayed for more than one minute. But, it will generally disappear in a several seconds. • IC card formatted by CC-M should be used. If IC card formatted by PC is used, it may result in an error.
  • Page 116 (5) Unit make screen Description of screen It is used when making units which are not included in the controller. The controller provides capability of defining up to 10 units for user definitions. Units defined by the user. 10 kinds of units capable of definition.
  • Page 117 Description of unit make screen To display the following unit edit screen, select the unit you want to make or modify on the unit make screen and then press the Sel key. Unit edit screen To make units on this window. To select any of characters.

  • Page 118: System Setting Screen

    7.11 SYSTEM SETTING screen This chapter describes the basic setting for the system operation of the controller on the system setting screen (It contains 6 pages in all.) 7.11.1 BASIC COMPONENT screen It allows you to perform the basic setting for the system operation of the controller. Function of screen It is used to perform various settings for the controller basic operation.
  • Page 119 Description of each item Initial value Symbol Item Function Setting range during shipment BASIC Basic cycle Basic cycle for wafer operation is set. Wafer 10 to 50 CYCLE operation is performed at intervals of the time 100 to 500ms setting value herein. If the number of wafers to be used is great, and running time is insuffi- cient, increase the set value.

  • Page 120: Alarm Set Screen

    7.11.2 ALARM SET screen It allows you to specify whether an output of alarm/fault is latched. Function of screen It sets with ON/OFF whether to latch the status of an alarm or a fault that occurs. The setting can latch alarms for PVH, PVL, DPH, DPL, DVH and DVL. Description of screen To secify the alarm latch of the first PID on LOOP1.
  • Page 121 Description of each item Initial value Setting Symbol Item Function during range shipment LP1 1st-LATCH Alarm latch Alarm latch yes/no setting on the loop 1 primary ON/OFF LP1 2nd-LATCH Alarm latch yes/no setting on the loop 1 secondary LP2 1st-LATCH Alarm latch yes/no setting on the loop 2 primary LP2 2nd-LATCH Alarm latch yes/no setting on the loop 2 secondary...

  • Page 122: Setting Lock Screen

    7.11.3 SETTING LOCK screen It allows you to make the keys invalid on each loop screen to prevent maloperation of the SV (set value), MV (manipulated variable) and operation mode. Function of screen It specifies whether or not to indicate the setting lock with ON/OFF for the primary and/or secondary module(s) of each loop.
  • Page 123 Description of each item Initial value Setting Symbol Item Function during range shipment LOOP1 1st Setting lock ON: Operation is locked. The mode modifica- ON/OFF tion keys such as SV ▼▲ keys , MV ▼▲ LOOP1 2nd keys and alphabetical characters including LOOP2 1st C, A, M cannot be accessed to locked loops.

  • Page 124: Communication Screen

    7.11.4 COMMUNICATION screen It allows you to set the communication conditions between the front panel loader and the rear terminal modbus. Function of screen It provides capabilities of setting the communications conditions such as station number, com- munication rate, parity bits, and stop bits between the front loader and rear terminal modbus. Description of screen Station number Setting for front panel loader...
  • Page 125 Description of each item Initial value Symbol Item Function Setting range during shipment SATION No. Station number Communication station number is set. *1 1 to 255 BAUD RATE Communication Communication rate is set. *2 rate FRONT……………………… 9600 9600 MODBUS………………… 19200 19200 PARITY Parity...

  • Page 126: Ai Check Set Screen

    7.11.5 AI CHECK SET screen It allows you to specify an occurrence of a fault with ON/OFF when values by analog inputs (PV1, 2, AI 1 to 6) and direct inputs exceed the normal range. AI1 to AI 6 can be set. Function of screen When values by analog input and direct input are entered over the normal range, it provides capabilities of selecting an occurrence of a fault with ON or OFF for each input.
  • Page 127 Description of chameleon key Page 1 Back ＜＜ ＞＞ Back : To return to the source menu. ＜＜ : To advance to the next page. ＞＞ : To return to the previous page. Page 2 ＞ ▼ ▲ ＞ : To switch to the set mode. ▼...

  • Page 128: Start Mode Screen

    7.11.6 START MODE screen It allows you to specify the start mode for each loop when the controller power is turned on. The mode setting set in this screen becomes valid when the power ON condition switch [AUT] (Auto) shown on Section 2.2 “Names of each part” is set. To specify mode when starting loop1 primary.

  • Page 129: Configuration Settting

    7.12 Configuration settting 7.12.1 Configuration menu screen Select CONFIGURATION from Menu 3/3 to display the configuration menu screen. Function of screen It is used for switching to 7 types of configuration screens. Page display To move to the measuring meter diagram display To move to module setting screen wafer setting screen To move to control setting screen...

  • Page 130: Module Setting Screen

    7.12.2 Module setting screen Select MODULE SETTING from the configuration menu to display the module setting screen. It contains the screens for 4 loops. Function of screen It is used to set the first module and second module. Note) The scale should be set to be BASE SCALE < FULL SCALE. Description of screen Page display Loop display/...
  • Page 131 Description of chameleon key Page 1 Back ＜＜ ＞＞ Back : To return to the source screen. ＜＜ : To move to the next page. ＞＞ : To move to the previous page. Page 2 ＞ ▼ ▲ ＞ : To switch to the set mode. The setting digit moves to the right.
  • Page 132 Description of each item Initial value Symbol Item Function Setting range during shipment ─ TAG INPUT Tag number It sets a tag number of each module dis- Up to 8 played on the LOOP screen or setting screen. characters The tag number can contain up to 8 charac- including ters.
  • Page 133 (1) Tag number setting screen It allows you to set tag numbers containing up to 8 characters for each module. Point the cursor to the TAG INPUT on the module setting screen and press the Ent key to display the tag number setting screen.
  • Page 134 (2) Unit setting screen It allows you to set units of each module. Point the cursor to UNIT SETTING on the module setting screen and press the Ent key to display Description of screen Cursor Unit display Fig. 7-12-5 Wafer output monitor screen Description of chameleon key Page 1 ＜...

  • Page 135: Instrument Graphic Display Wafer Setting Screen

    7.12.3 Instrument graphic display wafer setting screen Select WATER SETTING from the configuration menu to display the instrument graphic display wafer setting screen. Function of screen It allows you to set the tags or units for displaying the wafer inputs on the LOOP screen. This screen corresponds to the instrument graphic display wafers given below.
  • Page 136 Description of each item Initial value Symbol Item Function Setting range during shipment ─ TAG INPUT Tag number It sets a tag number of each module dis- Up to 8 played on the LOOP screen or setting screen. characters The tag number can contain up to 8 charac- including ters.
  • Page 137 Settable unit list A list contains 173 units and it also provides capabilities of creating anther 10 units. Note) To create the units, select UNIT MAKE from Menu 2/3, CONTROL PANEL. ℃ t / day t / h t / min t / sec mg / cm g / cm kg / day kg / h kg / min kg / sec g / cm...

  • Page 138: Control Type Settting Screen

    7.12.4 Control type settting screen Select CONTROL FUNC from the configuration menu to display the control type setting screen. The screen varies the setting number depending on the number of loops. Fig. 7-12-6 shows with 4 loops. Function of screen 1) Control function of the controller can be selected from cascade control, ratio control and pro- gram control for each loop.

  • Page 139: Analog Output Settting Screen

    7.12.5 Analog output settting screen Select AO SETTING from the configuration menu to display the analog output setting screen. AO1 to AO4 can be set. Function of screen It can set the analog output range. Description of screen Page display Set output range Channel display Set internal data (%)
  • Page 140 Description of each item Initial value Symbol Item Function Setting range during shipment RANGE Output range It sets the analog output range. 1 to 5V 1 to 5V Industrial values are converted with 0 to 5V the range setting. 0 to 10V BASE Industrial base It sets a base scale of the analog...

  • Page 141: Analog Input Settting Screen

    7.12.6 Analog input settting screen Select AI SETTING from the configuration menu to display the analog input setting screen. The number of settable channels varies depending on terminals to be used. Function of screen It can set the analog input range. Description of screen Page display Set the input range...
  • Page 142 Description of each item Initial value Symbol Item Function Setting range during shipment RANGE Input range It sets the analog input range. 1 to 5V 1 to 5V Industrial values are converted with 0 to 5V the range setting. 0 to 10V BASE Industrial base It sets a base scale of the analog...

  • Page 143: Direct Input Settting Screen

    7.12.7 Direct input settting screen Select DIRECT SETTING from the configuration menu to display the direct input setting screen. Function of screen It can set ON/OFF of direct input type, input range code and RCJ. Description of screen Page display Channel display Set input type Set input range...
  • Page 144 Description of each item Initial value Item Function Meaning of display Setting range during shipment Channel display Display direct input terminal The channel is indetified –– channels. with actual terminals. INPUT TYPE Select the input type from PT 00 :PT input (thermoresistance) or TC 01 :TC input (thermocouple)

  • Page 145: Trend Jumpt Settting Screen

    7.12.8 Trend jump settting screen Description of screen It allows you to set the group number of the trend screen (MENU 1/3) jumping from 1 LOOP screen (MENU 1/3). To move 1 LOOP screen to the TREND screen, use a chameleon key of "Trnd" at the right end of the first page of 1 LOOP screen.
  • Page 146 Description of each item Symbol Item Function Setting range Initial value Loop number Trend screen It allows you to select the group 1/8 to 8/8 Loop1/8 : 1/8 group number number of trend screen jumping Loop2/8 : 2/8 from each page of 1 LOOP screen. Loop3/8 : 3/8 1 LOOP n/8 shows page n/8 of 1 Loop4/8 : 4/8...
  • Page 147 Description of message screen Note 1 A caution message appears when you try to insert a wafer with data set in wafer No. 48. (When you select OK, wafer  No. 48 will be deleted.) Note 2 A caution message appears when you try to delete the wafer with an output of the deleted wafer connected to.
  • Page 148 Description of chameleon key Page 1 Back LOOP ＜＜ ＞＞ Back : To return to the source screen. If a wafer connection error is found when you return to the source, the caution message (Fig. 7-13-4) is displayed. ＜＜ : To move to the previous page. ＞＞...
  • Page 149 : To insert a wafer Move the cursor to the wafer code with wafer no. and inputs 1 to 3 you want to insert and press the Int key, so that a single no set wafer be inserted in wafer number and wafer number subsequent to this number will advance by one.

  • Page 150: Connection Screen

    7.13.2 Output connection menu screen Select OUT CONNECT from MENU 3/3 to display the output connection menu screen. Function of screen It can switch 5 types of output connection screens. Description of screen To jump to the OPTO22 output connection screen.

  • Page 151: T-Link / Opto22 Output Connection Screen

    7.13.3 T-LINK / OPTO22 output connection screen Select OPTO22 from the output connection menu to display the OPTO22 output connection screen. Note: T-link is not mounted on this instrument Function of screen It allows you to set data terminal codes to provide an output to the area of the OPTO22 commu- nication I/O data area It can set up to 100 output data.
  • Page 152 Description of chameleon key Page 1 Back ＜＜ ＞＞ Back : To return to the source screen. ＜＜ : To move to the previous page. ＞＞ : To move to the next page. Page 2 ＞ ▼ ▲ [Display mode] ＞...

  • Page 153: Analog Output Connect Screen

    7.13.4 Analog output connect screen Select AO CONNECT from the output connection menu to display the analog output connection screen. Function of screen It allows you to set the terminal codes for data to provide an output to the analog output terminal. The analog output terminal provides the output voltage that is converted output data into the voltage range and scaling values.
  • Page 154 Description of chameleon key Page 1 Back Back : To return to the source screen. Page 2 ＞ ▼ ▲ [Display mode] ＞ : To set in the setting modification mode. ▼ : To move the cursor downward. ▲ : To move the cursor upward. : To set in the setting modification mode.

  • Page 155: Digital Output Connect Screen

    7.13.5 Digital output connect screen Select DO CONNECT from the output connect menu to display the digital output connect screen. Function of screen It allows you to set the terminal codes of data to provide outputs to the digital output terminals. The digital output terminal provides outputs of LOW or HI when the output data is "0"...
  • Page 156 Description of each item Initial value Symbol Item Function Setting range during shipment CH 1 to CH10 Output It allows you to set the terminal codes for 0000 to 0000 terminal code data to provide an output to the digital ffff output terminal.

  • Page 157: Internal Setting Output Connect Screen

    7.13.6 Internal setting output connect screen Select ALARM CONNECT from the output connect menu to display the internal setting output connect screen. Function of screen It is terminals that can change the settings of alarm output, remote permit, PV tracking, SMAN request.
  • Page 158 Description of chameleon key Page 1 Back Page ＜＜ ＞＞ Back : To return to the source screen. ＜＜ : To move to the previous page. ＞＞ : To move to the next page. Back : To switch to display mode. Page 2 ＞...
  • Page 159 Initial value Symbol Item Function Setting range during shipment PV-TRK Secondary module It is an output terminal that permits the 0000 to 0000 PV tracking secondary module PV tracking. When ffff data connected to the output terminal is “1”, a PV tracking is executed. (Note 1) SMAN- Software Manual It is an output terminal that requests...

  • Page 160: Communication Screen

    7.14 Communication screen This chapter describes the communication screen. 7.14.1 Communication menu screen Select COMMUNICATION from Menu 3 to display the communication menu screen. Function of screen It is used to move to the communication screens. Description of screen To jump to OPTO22 STATE communication status display screen.

  • Page 161: Opto22 Communication Status Display Screen

    7.14.2 OPTO22 communication status display screen Selecting OPTO22 STATE from the communication menu to display the OPTO22 communica- tion Status display screen. Function of screen It allows you to display the communication status with the connected modules for each station No.

  • Page 162: Opto22 Communication Setting Screen

    7.14.3 OPTO22 communication setting screen Select OPTO22 SET from the communication menu to display the OPTO22 communication setting screen. Function of screen It can set module of OPTO22’s SNAP I/O communication types up to 40 tables. The communication setting contain 5 parameters. ①...
  • Page 163 Description of chameleon key Page 1 Back ＜＜ ＞＞ Back : To return to the source screen. ＜＜ : To move to the previous page. ＞＞ : To move to the next page. Page 2 ＞ ▼ ▲ [Display mode] ＞...
  • Page 164 Description of each item Initial value Symbol Item Function Setting range during shipment Communication ON: It makes the setting table effective. ON/OFF ON/OFF OFF: It invalidates the setting table. Wno. Communication It contains 100 words in the OPTO22 commu- 0 to 99 data number nication data storage area.

  • Page 165: Snap I/O (Opto22) Manual For Cc-M

    7.14.4 SNAP I/O (OPTO22) Manual for CC-M This section describes how to use the SNAP I/O specified by CC-M. (1) Specifications 1) No. of BRAIN to be expanded: 2 points 2) No. of I/O to be expanded: Analog I/O: Up to 4 points in total...
  • Page 166 Optomux Communication Jumpers/Wiring In order to meet published specifications, the RS-485 serial link requires two terminations, one at each physical end of the serial link. Star configuration is not allowed. In order to use a star configuration, use Opto 22 Part No. AC38A/B. 7 - 92 INP-TN1PDA3-E...
  • Page 167 (3) Jampper setting Set the BRAIN jumper as follows for communicating with the CC-M. Note: When changing jumper settings, the new settings will not take effect until the next time the unit is powered up. Jumper Settings for CC-M 0 to 3 = 57.6 Kbaud...
  • Page 168 (4) SNAP I/O operating procedures Observe the following procedure to use SNAP I/O. 1) Mount modules to be used on the rack 2) Connect CC-M to BRAIN 3) Turn on BRAIN/module Register modules in the OPTO22 SET screen. (See 7.14.2 & Note1)
  • Page 169 Note 1) Cautions on use of digital module ① The digital module is available at Slot No. 0 to 7. ② Four modules are allocated by sections of Slot No. 0 to 3 or Slot No. 4 to 7. 16 bit (4 modules x 4 bit) data is processed as 1 word data. For 4 digital modules for 1 word, set the same value as Wno.
  • Page 170 (5) Cautions Analog module Analog module has 2 input channels. It is necessary to set the code “0001” to Wno. of Out Connect corresponding to the value set by Wno. of OPTO22 Setting (see 7.13.3) and the next value. Example) When “10”...
  • Page 171 If an error occurs to Ai module of Slot 1, Ai module of Slot 1, 2 and 3 will cause an error. 3) When CC-M is turned OFF or communication line terminals are not connected, the output value from the output module is not constant.
  • Page 172 Step 1: Registry of analog output module Register USE/Wno./Station No./Slot No./Module Type as shown in sample Fig. 2. Sample Fig 2 Step 2: Performing output connection Set the input terminal code of the constant (CON1) in Wno.03 as shown in sample Fig. 3. Sample Fig 3 Step 3: Execute All RUN/STOP of MENU 3/3.
  • Page 173 Step 4: Check to ensure that the station set in OPTO22 STATUS is in normal communica- tion. Make sure that the asterisk (*) is attached to Station No. 4 as shown in Fig. 4. ＊ Sample Fig 4 7 - 99 INP-TN1PDA3-E...
  • Page 174 (7) Data sheet 1) SNAP BRAIN Specifications : GENERAL Operating Specifications 5.0 VDC ± 0.1 VDC @ 1.0A max. Power Requirements Operating Temperature 0° to 70°C, 95% humidity, non-condensing Communications Interface RS-485/422, 2-wire, twisted pair(s), with shield Data Rates 57600 Range: Multidrop 50m or 2 station RUN (Power On), RCV (Receive), XMT (Transmit),...
  • Page 175 2) Mounting Racks Specifications Power Schematic Module Mating Connector Pinout (female) Operating Requirements Part Maximum Power Operati ng Relative Descri pti on Numbers Requirement s * Temperat ure Range Humidi ty 5 VDC ± 0.1 @ 2.6 Amps max. SNAP-B8M 8-module rack 95%, non-condensing 0°...
  • Page 176 3) SNAP I/O Modules Modules and their specifications that are available for CC-M are given below. Analog module ① Analog input module VOLTAGE INPUT MODULE -10VDC TO +10DVC Par t Descr iption Number SNAP-AIV 2-channel analog voltage input -10VDC to +10VDC...
  • Page 177 ② Analog output module Single-Channel Current Output 4-20mA Part Number Descr iption SNAP-AOA-3 Single-channel analog output current 4-20 m A Single-Channel Current DESCRIPTION Output 4-20 mA The SNAP-AOA-3 module provides a single channel of transformer and optically-isolated digital to analog conversion.
  • Page 178 Digital module ③ Digital input/output module Specifications DC Output Modules DC Input Modules SNA P Digital SNAP DIGITAL DC SNA P-IDC5 OUTPUT– LOGIC SNAP-ODC5SRC SNAP-ODC5SNK AC & DC Modules SOURCE AN D SINK Key feature Field Side Ratings (each channel) Key Feature Load sourcing Load sinking...
  • Page 179 ④ Digital input module Schematics AC and DC Input Modules Schematics AC and DC Input Modules SNAP MODULE FIELD CONNECTOR OPTO 22 PART # SNAP-FIELDCON PIN1 SNAP MODULE RELEASE LATCH (FIRST OPTO 22 PART # SNAP-MODLATCH FORWARD PIN) PIN1 SNAP DIGITAL ANALOG MODULE BASE CONTROL CONNECTOR (BOTTOM VIEW) 7 - 105 INP-TN1PDA3-E...
  • Page 180 ⑤ Digital output module -1 Schematics SNAP-ODC5SRC Output Module - Sourcing Part Number Description 4-channel DC output 5-60 VD C Schematics SNAP-ODC5SRC logic source SNAP-ODC5SRC Output Module - Sourcing FIELD TERMINAL POSITIONS 1, 3, 5, AND 7 ARE INTERNAL BUSSED CONNECTIONS. * COMMUTATING DIODE MUST BE USED ON INDUCTIVE LOADS.
  • Page 181 ⑥ Digital output module -2 Schematics SNAP-ODC5SNK Output Module - Sinking Part Number Description SNAP-ODC5SNK 4-channel DC output 5-60 VD C logic sink Schematics SNAP-ODC5SNK Output Module - Sinking FIELD TERMINAL POSITIONS 1, 3, 5, AND 7 ARE INTERNAL BUSSED CONNECTIONS. * COMMUTATING DIODE MUST BE USED ON INDUCTIVE LOADS.

  • Page 182: Mounting

    Warning Task should be performed by experienced engineer only. 8. MOUNTING 8.1 Mounting 8.1.1 Mounting place The instrument is so designed as to be mounted on an indoor panel. How the mounting place is proper affects the instrument service life and accessibility for maintenance and checkup. Pay attention to the following points.
  • Page 183 (2) Mounting method 1) Introduce the instrument through the panel cutout from the front and put the mounting fixture into the panel from the rear of the instrument. 2) Put mounting fixture angle into the rectangular cutout from the rear panel of the instru- ment and tighten bolt by a screwdriver to 0.4 to 0.5 N•m of torque.
  • Page 184 Panel thickness 8mm max. Covering fixture Terminal cover Panel 21.6 Mounting fixture Fig. 8-2 Dimensions of compression terminals type Panel cutout dimensions (unit in mm) Mounting 1 set Mounting n sets Number of sets n≧2 +0.7 (72.2×n-4) Fig. 8-3 Panel cutout dimensions 8 - 3 INP-TN1PDA3-E...

  • Page 185: Wiring

    Warning Task should be performed by experienced engineer only. 9. WIRING Before wiring, read the arrangement and description of block terminal symbols for the power terminal block so as to confirm their meaning. MI+1 MI-1 MI+2 MI-2 MI+3 MI-3 MI+4 MI-4 DIO-COM DIO-COM...

  • Page 186: Wiring To The Terminals

    9.1 Wiring to the terminals (1) For wiring to the terminals, use 600V PVC wires IV (JIS C3307) or PVC cables CVV for control (JIS C3401). The applicable wire size is 0.2 to 2.5 mm . If bar terminals are used, their size must match the wire size.

  • Page 187: Description On The Terminals

    9.2 Description on the terminals Meaning of the terminal symbols Table 9-1 Terminal symbol Terminal No. Meaning Remarks I+1, I-1, IO1 64, 67, 65 Process value input 1 1 to 5 V DC/TC input/Pt input Rcj-1 Cold junction compensating termi- Terminal for connecting Rcj module nal for process value input 1 for TC input...

  • Page 188: Transmission Connector Cable

    9.3 Transmission connector cable For wiring to the transmission connector, use the following cable. (It is not included in the scope of instrument and must be prepared separately.) (1) Type designating method Description Combined instrument Modbus, OPTO22 PDA−PDA PDA−PLC PDA−PC Cable length (cm) 1000 Others...
  • Page 189 (3) Typical configuration 1）Modbus 2）OPTO22 PDZR1001 Host PC Terminating CC-M PDZR * 001 resistor PDZR * 001 Terminating PDZK *** 1 PDZK *** 1 PDZK *** 1 resistor Terminating PDZK *** resistor PDZK *** 1 CC-M CC-M CC-M CC-M OPTO22 snap I/O module 3）Loader (RS-232C)

  • Page 190: Wiring To Instrument

    Digital input/output power supply : + 0 V of 24 V DC : Reference potential for analog signal : Instrument power (supply power) : 24 V power output (output current: 40 mA max.) CC-M Instrument power source Surge absorbing diode (＊)

  • Page 191: Grounding

    SC wire (signal common bus) has only to be connected over several instruments without wiring independently from each instrument. It is recommended that the wiring over instruments in a loop form be arranged from the viewpoint of safety. CC-M CC-M CC-M 9.4.2 Grounding...

  • Page 192: Wiring Of Analog Input Signal

    I− O−/＋ ＋ Analog voltage Receiving I＋ − O＋/− instrument signal MI＋ MI− CC-M System power supply AI : Analog input *  In system power supply (PXJ), PC and AO : Analog output SC are connected together. 9 - 8 INP-TN1PDA3-E...

  • Page 193: Wiring Of Digital Input/Output Signals

    DI : Digital input DO : Digital output Contact CC-M If the instrument power is AC, power for digital input/output can be supplied through VP and PC terminals (see figure below). In this case, the digital input/output circuit is not isolated from the internal circuit.

  • Page 194: Troubleshooting

    10. TROUBLESHOOTING 10.1 Troubleshooting Check Symptom Is power properly supplied to mainframe? The front display does not appear. • The power line connection terminal is wrong. (See Chapter 9.) • Power not supplied. • Power line not connected or open circuited. →Confirm the wiring if it is correctly connected.
  • Page 195 →For recovering the data from error, carry out produced. FIX processing (see Item 4.6 (8)). In CC-M of 2 or 4 control output type, at least one Warning of "WAF STOP" is pro- loop is set at "STOP".. duced while wafer is allowed to run.

  • Page 196: List Of Messages Displayed On Menu 1/3-Alm/Flt Screen

    10.2 List of messages displayed on MENU 1/3-ALM/FLT screen Alarm type Alarm meaning (settable range) Judging criterion Manipulated output change rate According to setting Manipulated output low limit alarm According to setting (-25.00 to 125.00%) Manipulated output high limit alarm According to setting (-25.00 to 125.00%) Deviation low limit alarm (0.00 to 100.00%)

  • Page 197: Difference From Past Models

    11. DIFFERENCE FROM PAST MODELS f f i … i t a . s s . t i . s r c i t i t a l a i i t t i t t i t t t t a e t t .
  • Page 198 f f i 2 " , " i t c i t a . ) l • . ) l • r t s i t a i t a l i a l i a D · △ i t a l i a i t a i t a...

  • Page 199: Appendix

    Control and computation functions are implemented by combining function-software packages called "wafers." Combination of wafers is called "wafer connection." CC-M comprises 100 kinds of wafers. Wafer connection is made by operating the keys on the front panel or using the special configurator.
  • Page 200 • Kind of signal : DC voltage, DC current, thermocouple (option), resistance bulb (option) Two thermocouple inputs or two resistance bulb inputs are select- able. (1) DC voltage/DC current : Input range: Selectable among 0 to 5 V DC, 1 to 5 V DC and 0 to 10 V DC Set at 1 to 5 V DC for delivery : Input accuracy: ±0.1% ±1 digit of input span...
  • Page 201 : Reference junction compensation: By sensor module externally connected to terminal section (3) Resistance bulb (option) : Kind and measurable range: See Table 12-3. : Input accuracy: ±0.2% FS ±1 digit : Input accuracy guarantee range: -5% to 105% of input range : Allowable wiring resistance: 10Ω...
  • Page 202 (2) Auxiliary analog output • Number of outputs : 4 outputs • Kind of signal : Selectable among 0 to 5 V DC, 1 to 5 V DC and 0 to 10 V DC : Set at 1 to 5 V DC for delivery : ±0.1% FS •...
  • Page 203 Setting and operation (1) Set point setting method • Setting key : Up key/down key • Setting speed : Approx. 40 sec/FS • Setting resolution : 0.05% FS/each push operation (2) Control output operation method • Operation key : Up key, down key and high-speed key •...
  • Page 204 Power supply • Voltage rating : 100 V to 240 V AC 50/60 Hz or 24V DC • Allowable voltage range : 85 V to 264 V AC or 20 to 30V DC • Frequency : 47 to 63 Hz •...
  • Page 205 10. Self-diagnosis • Control and computation : Monitoring with watchdog timer circuit failure • Input signal failure : Voltage/current input Monitoring of range over : Thermocouple and resistance bulb Monitoring of disconection • Control output signal failure : Monitoring of disconnection by read back check •...
  • Page 206 13. Communications function (option) 13-1 Modbus protocol interface • Communication behavior : Slave • Communication protocol : Based on Modbus protocol • Physical specification : EIA RS-485 • Communication method : Communication method: 2 wire system, half duplex, start-stop synchronizing •...
  • Page 207 14. Soft Logic function (option) [Note] The wafer does not operate with CC-M having Soft Logic function specifications. • Programming method : Based on IEC 61131-3 • Available language : Ladder diagram (LD) Sequential function chart (SFC) Function block diagram (FBD) [Note] Programming is to be carried out using the configuration software.
  • Page 208 17. Configuration software 17-1 Programming loader software (code symbol : PDZP2002) • Wafer connection can be entered, edited, uploaded and downloaded. • Operation parameter can be entered, edited, uploaded and downloaded. • Included in CD-ROM (Type: PDZQ2001 - option) or supplied CD-ROM. 17-2 Soft Logic Configurator (optical item) •...
  • Page 209 Manipulated  MI+2 Manipulated  MI+1 output 2 output 1 MI-2 MI-1 Manipulated  MI+3 output 3 MI-3 Voltage  MI+4 Manipulated  input output 4 MI-4 DIO-COM 24 V external  supply DIO-COM DI10 OPT+ RS-485  communication  DO10 OPT- DIO-COM (OPTO22)  MOD+ (COM) Communi- MOD- ○ cation   DIO-COM Process  ○ (Modbus)  (COM) variable ...
  • Page 210 Input terminal code list 1/2 Table 12-1-1 Terminal name Code Loop 1 Loop 2 Loop 3 Loop 4 0010 Pulse count input 1 0013   0014 Pulse width input 1 0017   0030 Process variable input 1 0031   0032 Analog input 1 0037  ...
  • Page 211 Input terminal code list 2/2 Table 12-1-2 Terminal name Code Loop 1 Loop 2 Loop 3 Loop 4 Primary control mode EXM1 0912 1912 2912 3912 SCC1 0914 1914 2914 3914 0915 1915 2915 3915 0916 1916 2916 3916 NORM NORM1 0918 1918...
  • Page 212 Unit code list ℃ t / day t / h t / min t / sec mg / cm g / cm ˚F kg / day kg / h kg / min kg / sec g / cm kg / cm g / day g / h g / min g / sec kg / cm g / m  / day  / h  / min  / sec cmHg kg / m  / day  / h  / min  / sec N / mm t / m NI / day NI / h NI / min NI / sec mmAq N / m g / l ％RH...
  • Page 213 Input kind codes Input Input kind Measuring Input signal type code code range℃ Ｐ ｔ １ ０ ０ Ω Resistance bulb ０ ０ ０ ０ ０ ． ０ to １ ５ ０ ． ０ JIS (IEC) ０ １ ０ ． ０ to ３ ０ ０ ． ０ ０...
  • Page 214 Isolated blocks Denotes isolation Power supply Power DI1 to DI10 Contact input Contact output Ground Ground DO1 to DO10 Direct input Analog input AI1 to AI6 section 1 section MI1 to MI4 Analog output Direct input AO1 to AO4 section section 2 Communication section ModBUS IF OPTO22 12 - 16...

  • Page 215: Maintenance

    Warning Task should be performed by 12.2 Maintenance experienced engineer only. How to replace the back light (CFL) for liquid crystal display • A back light is furnished as spare besides the one which is factory mounted. (1) Replacing with a spare back light 1) In Fig.

  • Page 216: Logical Operation Of Run Mode Change Signal

    12.3 Logical operation of run mode change signal Fig. 12-3-1 shows the flow diagram of SV on the primary side, and Fig. 12-3-2 shows the flow diagram of SV on the secondary side. Fig. 12-3-3 shows the flow diagram of MV on the secondary side.
  • Page 217 2nd SV HOLD Fault EX-MV EX-M HM ON 2nd MV Fig. 12-3-3 Flow diagram of MV on the secondary side 12 - 19 INP-TN1PDA3-E...
  • Page 218 Run mode Front mode operation button Front mode indication SCC side "SCC-ENABLE" (MENU3/3) S C C / R "R-REQ" c h a n g e c o m m a n d "SCC" "R" R-ACK "L" S C C ‐ Ａ command "LS"...
  • Page 219 SCC side "SCC-ENABLE" (MENU3/3) S C C / R "R-REQ" c h a n g e c o m m a n d "SCC" "R" R-ACK "L" PV-TRK "PV-TRK" S C C ‐ Ａ command "LS" "A-REQ" S C C ‐ M command SMAN "M"...

  • Page 220: Explanation On Wafer

    13. EXPLANATION ON WAFER CONTENTS 13. EXPLANATION ON WAFER ..............13-1 13.1 How to see table of wafers ................13-2 13.1.1 Outline of wafers .................. 13-2 13.2 List of wafers ....................13-3 13.2.1 Primary control block ................13-4 13.2.2 Secondary control block ............... 13-5 13.2.3 Computation wafers (1) ................

  • Page 221: How To See Table Of Wafers

    13.1 How to see table of wafers 13.1.1 Outline of wafers In programmable type compact controller M, control computation function is materialized by a combination of function blocks called “wafer”. One wafer operates max. three inputs and outputs operation results to max. four output terminals. Indicated below is how to see wafer symbol. How to see wafer symbol Function code No.

  • Page 222: List Of Wafers

    13.2 List of wafers Abbreviation Wafer name Abbreviation Wafer name RFPSUM PULSE WIDTH INTEGRATION WAFER BI2TOBC BIN/BCD CONVERSION 2 WAFER RFTPCM RFDET1 DEAD TIME WAFERS 1 TEMPERATURE/PRESSURE COMPENSATION WAFER RFSLCT SELECTOR WAFER RFDET2 DEAD TIME WAFERS 2 RFABSO ABSOLUTE VALUE/SIGN INVERSION WAFER RFDET3 DEAD TIME WAFERS 3 RFLNR1...

  • Page 223: Primary Control Block

    13.2.1 Primary control block RM1SPV RM1PID RM1MVO ∆MV ∆MV Filter ∆MV Derivative Operation control ∆MV Limiter ∆MV Limiter block EX-MV Integral Limiter — Normal/reverse operation selection Limiter Proportional EX-CMD Position SCC-SV SCC-CMD type RM1RTO RM1RPV Ratio bias PV-B1 Filter Ratio ×...

  • Page 224: Secondary Control Block

    13.2.2 Secondary control block RM2SPV RM2PID RM2ITG Alarm ∆MV Change Filter ∆MV Derivative ratio limiter TRACK Limiter ∆MV Normal/ ∆MV reverse selection Integral Normal/ -CMD reverse MV output — selection not—A Proportional Limiter RSV-PV Position Feedforward element SCC-SV type For current output RM2MVO RM2FFD...

  • Page 225: Computation Wafers (1)

    13.2.3 Computation wafers (1) RFTPCM RFSUMM RFROOT OUT1 ∆P ＋ ＋ × ÷ ＋ OUT2 ＋ Constant 1 Cut component RFSBML RFADDV RFMULT OUT1 OUT1 OUT1 × ＋ OUT2 OUT2 OUT2 ＋ ＋ × ÷ OUT3 ＋ RFMULE RFADDE RFSUBE OUT1 OUT1 OUT1...
  • Page 226 RFABCD RFLGC2 RFLGC3 A＋B＋C A・B・C OUT1 OUT1 OUT1 Ｄ OUT2 A＋B＋C A・B・C OUT2 OUT2 OUT3 A＋B＋C A・B・C OUT3 OUT3 ＋ Ｓ ＋ OUT4 A＋B＋C A・B・C OUT4 OUT4 RFLGC4 RFLGC5 RFLGC6 (A+B)・C A・B+C A・B+C OUT1 OUT1 OUT1 (A+B)・C A・B+C A・B+C OUT2 OUT2 OUT2 (A+B)・C...

  • Page 227: Computation Wafers (2)

    13.2.4 Computation wafers (2) RFPSUM RFSLCT RFSWCH OUT1 HIGH 100% High/low selector OUT2 Initial PRESET RFLIMT RFONF1 RFALM1 H-ON χ χ L-ON χ χ χ "H" χ Ｈ "L" χ Ｌ χ χ χ RFHOLD RFGAPP RFPCNT Hold OUT1 Counter OUT2 Hold Comparison...
  • Page 228 RFAPUL RFRAMP RFAPWM Sign decision Σ 1 / 1 H r Pulse width conversion PO– Comparison OUT=SP PO± RESET PW-MIN RFRALP RFDET6 RFDET5 RFDET4 RFDET2 RFDET3 RFDET1 OUT=SP OUT1 OUT1 – – OUT2 OUT2 STOP STOP Of a pair, only one side is usable. BCTO2BI BI1TOBC BCTO1BI...

  • Page 229: Explanation Of Wafers

    13.3 Explanation of wafers 13.3.1 Primary PID control block wafer 13.3.1.1 PRIMARY PID CONTROL BLOCK ................13-11 PRIMARY INPUT PROCESSING WAFER (PID) ............13-12 PRIMARY PID OPERATION WAFER ................ 13-13 PRIMARY INTEGRAL WAFER .................. 13-14 13.3.1.2 PRIMARY RATIO OPERATION BLOCK ..............13-15 PRIMARY INPUT PROCESSING WAFER (R) ............

  • Page 230: Primary Pid Control Block

    PRIMARY PID CONTROL BLOCK 1. Outline of functions These wafers execute PID control operation of primary loop and position type output of results. (1) Input processing Executes square root operation and digital filtering (primary lag) for PV (measured value) input. (2) Selection of set point value SV (set point value) can select three modes;...

  • Page 231: Primary Input Processing Wafer (Pid)

    Name of Wafer PRIMARY INPUT PROCESSING WAFER (PID) 1. Outline of functions (1) PV input processing : Executes square root operation and primary lag filtering for input 1 (PV input). Specify the low cut point of square root operation at CUT.

  • Page 232: Primary Pid Operation Wafer

    Name of Wafer PRIMARY PID OPERATION WAFER 1. Outline of functions (1) Control operation: ∆ =  ｛e +  e +  (PV -2PV )｝ where, Input 1 = PV Input 2, 3 = e : Number of control operation execution times = PV - SV : Proportional band 1.0 to 3276.7% : Integral time 0.1 to 3276.7sec...

  • Page 233: Primary Integral Wafer

    Name of Wafer PRIMARY INTEGRAL WAFER 1. Outline of functions (1) Selection of ∆MV : Converts normal/reverse control action to ∆MV (2) ∆MV limiter output : Executes limit operation to ∆MV and outputs it (3) Position type conversion : Adds ∆MV to the previous MV to update MV (4) MV limit operation : Executes the upper limit/lower limit operation to MV (5) Selection of MV...

  • Page 234: Primary Ratio Operation Block

    13.3.1.2 PRIMARY RATIO OPERATION BLOCK 1. Outline of functions These wafers execute the ratio operation of the primary loop. (1) Input processing Executes square root operation and digital filtering for PV (measured value) input. (2) Selection of set point value SV (set point value) can select three modes;...

  • Page 235: Primary Input Processing Wafer (R)

    Name of Wafer PRIMARY INPUT PROCESSING WAFER (R) 1. Outline of functions (1) PV input processing : Executes square root operation and primary lag filtering for input 1 (PV input). Specify the low cut point of square root operation at CUT.

  • Page 236: Primary Ratio Operation Wafer

    Name of Wafer PRIMARY RATIO OPERATION WAFER 1. Outline of functions (1) Ratio operation : MV = R × (SV + B3) × (PV - B1) + B2 R : Ratio coefficient -327.67 to 327.67% B1 : Ratio bias 1 -327.67 to 327.67% B2 : Ratio bias 2 -327.67 to 327.67%...

  • Page 237: Primary Program Setting Block

    13.3.1.3 PRIMARY PROGRAM SETTING BLOCK Outlines of functions This block outputs a program pattern of 8 points/7 sections (1) Program pattern One of four program patterns consisting of combinations of continuous/stepwise, and short time/long time patterns can be selected. Short time : Maximum length in one section 32767sec × 7 sections. Long time : Maximum length in one section 32767min.
  • Page 238 (5) Status signals Program progressive signals are outputted at the following timing. These signals consist of output signals from each program setting wafer and signals (asterisked signals in the following figure) outputted from the input terminal board. Program setting value S01 S02 Intra-section signal * Step 0...

  • Page 239: Continuous Type Program Setting Wafer (Second Unit)

    Name of Wafer CONTINUOUS TYPE PROGRAM SETTING WAFER (SECOND UNIT) 1. Outline of functions (1) Program setting value which changes continuously is outputted according to the pattern (7 broken lines) defined with the time of a few minutes to about 60 hours. The wafer holds a final output value when the program pattern finishes and sets the end signal at output 3 to 1.

  • Page 240: Step Type Program Setting Wafer (Second Unit)

    Name of Wafer STEP TYPE PROGRAM SETTING WAFER (SECOND UNIT) 1. Outline of functions (1) Program setting value which changes stepwise is outputted according to the pattern (7 broken lines) defined with the time of a few minutes to about 60 hours. The wafer holds a final output value when the program pattern finishes and sets the end signal at output 3 to 1.

  • Page 241: Preset Wafer (Second Unit)

    Name of Wafer PRESET WAFER (SECOND UNIT) 1. Outline of functions (1) This wafer is combined with Primary program setting wafer (wafer codes 26 and 27) to start a program with the point coincident with PV. (2) When input 2 (FORE) changes from 0 to 1, this wafer locates the point coincident with input 1 (PV) from the start point of the program pattern, and outputs the preset signal to 1 for only a basic cycle period.

  • Page 242: Continuous Type Program Setting Wafer (Minute Unit)

    Name of Wafer CONTINUOUS TYPE PROGRAM SETTING WAFER (MINUTE UNIT) 1. Outline of functions (1) Program setting value which changes continuously is outputted according to the pattern (7 broken lines) defined with the time of a few minutes to about 150 days max. The wafer holds a final output value when the program pattern finishes and sets the end signal at output 3 to 1.

  • Page 243: Step Type Program Setting Wafer (Minute Unit)

    Name of Wafer STEP TYPE PROGRAM SETTING WAFER (MINUTE UNIT) 1. Outline of functions (1) Program setting value which changes stepwise is outputted according to the pattern (7 broken lines) defined with the time of a few minutes to about 150 days max. The wafer holds a final output value when the program pattern finishes and sets the end signal at output 3 to 1.

  • Page 244: Preset Wafer (Minute Unit)

    Name of Wafer PRESET WAFER (MINUTE UNIT) 1. Outline of functions (1) This wafer is combined with Primary program setting wafer (wafer codes 2A and 2B) to start a program with the point coincident with PV. (2) When input 2 (FORE) changes from 0 to 1, this wafer locates the point coincident with input 1 (PV) from the start point of the program pattern, and outputs the preset signal to 1 for only a basic cycle period.

  • Page 245: Primary, Secondary Pi Setting Wafer

    Name of Wafer PRIMARY, SECONDARY PI SETTING WAFER 1. Outline of functions RM1PR5 When input 3 (SW) is 1, performs the following processing. (1) Sets it to Primary or Secondary proportional band by RM2PR5 making input 1 10 times. (2) Sets it to Primary or Secondary proportional band by making input 2 10 times.
  • Page 246 13.3.2 Secondary PID position type control block SECONDARY PID POSITION TYPE CONTROL BLOCK ..........13-28 SECONDARY INPUT PROCESSING WAFER (R) .............. 13-30 SECONDARY PID OPERATION WAFER ................13-31 SECONDARY INTEGRAL WAFER ..................13-32 SECONDARY MV OUTPUT WAFER .................. 13-33 SECONDARY FEEDFORWARD WAFER ................13-34 SECONDARY BASIC CONTROL WAFER ................

  • Page 247: Secondary Pid Position Type Control Block

    Name of Wafer SECONDARY PID POSITION TYPE CONTROL BLOCK 1. Outline of functions These wafers are used to execute the PID control operation of the secondary loop and position type output (analog) of results. They are the most basic block wafers for control functions, like the Secondary PID velocity control block wafers.
  • Page 248 RM2SPV RM2PID Alarm ∆MV Filter Derivative TRACK Limiter ∆MV Integral -CMD Proportional Limiter RSV-PV Position SCC-SV type RM2ITG RM2MVO Foult Change Normal/ SCC-CMD "M" ∆MV ratio limiter reverse "HMV" selection ∆MV HOLD EX-MV MV output — SCC-MV Normal/ not—A EX-CMD reverse MV read back selection...

  • Page 249: Secondary Input Processing Wafer (R)

    Name of Wafer SECONDARY INPUT PROCESSING WAFER 1. Outline of functions (1) PV input processing : Executes square root operation and primary lag filtering for input 1 (PV input). Specify the low cut point of square root operation. Square root operation is not executed with cut <0. Filter time constant TF = 0.0 to 900.0 sec.

  • Page 250: Secondary Pid Operation Wafer

    Name of Wafer SECONDARY PID OPERATION WAFER 1. Outline of functions (1) Control operation: ∆MV = {e +  e +  (PV -2PV where, Input 1 = PV Input 2, 3 = e : Number of control operation execution times = PV - SV P : Proportional band 1.0 to 3276.7% : Integral time 0.1 to 3276.7sec...

  • Page 251: Secondary Integral Wafer

    Name of Wafer SECONDARY INTEGRAL WAFER 1. Outline of functions (1) Selection of ∆MV : Converts normal/reverse control action to ∆MV (2) Position type conversion : Adds ∆MV to the previous MV to update MV (3) Addition of input 3 : Converts input 3 signal by the normal/reverse control action, and adds it to the updated MV.

  • Page 252: Secondary Mv Output Wafer

    Name of Wafer SECONDARY MV OUTPUT WAFER 1. Outline of functions (1) Control mode : Five control outputs are available, automatic, manual (MV), SCC manual (SCC-MV), external manual (EX-MV), and hard manual (HMV) (2) Selection of MV : Selects MV according to control mode. Holds MV, if a fault occurs in automatic mode or SCC-MV mode.

  • Page 253: Secondary Feedforward Wafer

    Name of Wafer SECONDARY FEED FORWARD WAFER 1. Outline of functions (1) When input “3” is off, executes the following computation and outputs the result to input 3. The computation result is computed with a Secondary integration wafer (43). (Input 1-B ) + B : Feedforward gain -327.67 to 327.67%...

  • Page 254: Secondary Basic Control Wafer

    Name of Wafer SECONDARY BASIC CONTROL WAFER 1. Outline of functions Executes the basic control of a secondary control block. All functions of secondary input processing (41), secondary PID (42), secondary integration (43) and secondary MV output (44) are included. RM2BSC Secondary Secondary...

  • Page 255: Gain Schedule Wafer

    Name of Wafer GAIN SCHEDULE WAFER 1. Outline of functions Outputs PID parameter corresponding to input 1 according to the setting of gain schedule table. Input 1 The setting of gain schedule table is given below. Wafer code Abbreviation Channel RFGS1 GS1 channel RFGS2...

  • Page 256: Operation Wafer

    13.3.3 Operation wafer PULSE WIDTH INTEGRATION WAFER .................... 13-38 TEMPERATURE/PRESSURE COMPENSATION WAFER ..............13-39 SELECTOR WAFER ..........................13-40 ABSOLUTE VALUE/SIGN INVERSION WAFER ................13-41 LINEARIZE WAFER 1, 2, 3 ........................13-42 SQUARE ROOT EXTRACTION WAFER .................... 13-43 ADDITION WAFER ..........................13-43 MULTIPLICATION/ADDITION WAFER ....................

  • Page 257: Pulse Width Integration Wafer

    Name of Wafer PULSE WIDTH INTEGRATION WAFER 1. Outline of functions Adds integrated value up to the previous count (input 2) to change component PI (input 1) and sends it to output 1 as a new integrated value. Outputs a value limited to 0 to 100% to output 2 and also sends the limit information to output 3 and output 4.

  • Page 258: Temperature/Pressure Compensation Wafer

    Name of Wafer TEMPERATURE / PRESSURE COMPENSATION WAFER 1. Outline of functions Executes the temperature/pressure compensating operation using differential pressure, compen- sated pressure and compensated temperature. RFTPCM ∆P × ÷ Constant 5 Cut component Name of Name of Range of Range of Input Output...

  • Page 259: Selector Wafer

    Name of Wafer SELECTOR WAFER 1. Outline of functions Compares input 1 and input 2 with each other, and sends larger one to output 1 and smaller one to output 2. If input 1 ≧ input 2, output 3 turns to 1. If input 1 ≦...

  • Page 260: Absolute Value/Sign Inversion Wafer

    Name of Wafer ABSOLUTE VALUE/SIGN INVERSION WAFER 1. Outline of functions Executes absolute value processing to input 1 and sends it to output 1. Input 2 and input 3 are outputted to output 2 and output 3 respectively after inverting the signs (positive, negative) of input values.

  • Page 261: Linearize Wafer 1, 2, 3

    Name of Wafer LINEARIZE WAFER 1, 2, 3, 4 1. Outline of functions Output 1 Execute the broken line approximation. Input 1 Output 2 Output 3 Input 1 Input 1 Broken line patterns are set by the data entry unit according to the following table. Wafer code Abbreviation of wafer Channel ＊...

  • Page 262: Square Root Extraction Wafer

    Name of Wafer SQUARE ROOT EXTRACTION WAFER 1. Outline of functions RFROOT Executes root extraction of input 1 and sends its result to output 1. Output becomes 100%, if input is 100%. If the result is smaller than input 2 (cut component), 0% is outputted.

  • Page 263: Multiplication/Addition Wafer

    Name of Wafer SUBTRACTION / MULTIPLICATION WAFER 1. Outline of function RFSBML • Output 1 = Input 1 - Input 2 • Output 2 = (Input 1 - Input 2) × Input 3 OUT1 • Output 3 = (Input 1 - Input 2) - Input 3 OUT2 ×...

  • Page 264: Addition/Division Wafer

    Name of Wafer ADDITION / DIVISION WAFER 1. Outline of function RFADDV • Output 1 = Input 1 + Input 2 • Output 2 = (Input 1 + Input 2) ÷ Input 3 OUT1 ＋ OUT2 ＋ ÷ Name of Name of Initial output Input...

  • Page 265: Logical Operation Wafer 1

    Name of Wafer LOGICAL OPERATION WAFER 1 1. Outline of functions Outputs NOT signal for input 1, executes AND, OR, and EOR operations for input 2 and input 3, and outputs arithmetic results. All the operations are performed in bit operation. Truth table RFLOGI IN2, IN3 AND,OR,EOR...

  • Page 266: Changeover Wafer

    Name of Wafer CHANGEOVER WAFER 1. Outline of functions Outputs input 1 to output 1, and also input 2 to output 2, respectively when switch input=0. Outputs input 1 to output 2, and also input 2 to output 1, respectively when switch input=1. A digital signal (0/1) may also be used as input 1 and input 2.

  • Page 267: Encoder Wafer

    Name of Wafer ENCODER WAFER 1. Outline of functions Input signal is encoded by logic in Table below. Input (%) Output 1 Output 2 Output 3 Output 4 RFECOD -327.67 to 0.99 OUT1 1.00 to 1.99 2.00 to 2.99 OUT2 Encoder 3.00 to 3.99 OUT3...

  • Page 268: Sawtooth Wave Generation Wafer

    Name of Wafer SAWTOOTH WAVE GENERATION WAFER 1. Outline of functions (1) Sawtooth wave output is increased by incremental width X per operation cycle ∆T. (2) Output 2 to output 4 are outputted according to the table below. Sawtooth wave output (%) Output 2 Output 3 Output 4 RFSTGE 0.00 to 0.99 OUT1...

  • Page 269: Bcd Conversion Wafer

    Name of Wafer BCD CONVERSION WAFER 1. Outline of functions (1) Determine the sum of input 2 and input 3 to be select signal (S) and select the digit or symbol of input 1(IN1) according to Table 1. (2) Outputs selected digit or symbol according to Table 2. Table 1 RFABCD S (%)

  • Page 270: Bcd/Bin Conversion Wafer

    Name of Wafer BCD/BIN CONVERSION WAFER 1. Outline of functions Converts BCD data entered in input 1 to input 3 into binary data and outputs each to output 1 to output 3. BCTO1BI BCD data BIN1 BCD1 BIN2 BCD2 BIN3 Symbol bit digit 10 digit...
  • Page 271 Name of Wafer BIN/BCD CONVERSION WAFER 1. Outline of functions Converts BCD data entered in input 1 to input 3 into binary data and outputs each to output 1 to output 3. BI1TOBC BCD data BCD1 BIN1 BCD2 BIN2 BCD3 Symbol bit digit 10 digit...

  • Page 272: Dead Time Wafers 6, 2, 1

    Name of Wafer DEAD TIME WAFERS 6, 2, 1 1. Outline of functions (1) These wafers execute dead time processing using dead time files. (2) These wafers execute data sampling every second. (3) They output dead time processing results each time, and also output a value other than the sampling time value after interpolating a sampling value.

  • Page 273: Dead Time Wafers 5, 4, 3

    Name of Wafer DEAD TIME WAFERS 5, 4, 3 1. Outline of functions (1) These wafers execute dead time processing using dead time files. (2) These wafers execute data sampling every 30 seconds. (3) They output dead time processing results each time, and also output a value other than the sampling time value after interpolating a sampling value.

  • Page 274: Lead Element Wafer

    Name of Wafer LEAD ELEMENT WAFER 1. Outline of functions Executes proportional + derivative operation to input 1, and outputs arithmetic results to output 1. It also outputs a change component of output 1 to output 2. <Arithmetic expression> × (x-x y=K ×...

  • Page 275: Lag Element Wafer

    Name of Wafer LAG ELEMENT WAFER 1. Outline of functions Executes the primary lag operation to input 1 and outputs its results to output 1. It also outputs a change component of output 1 to output 2. <Arithmetic expression> × (x-y ∆y= y=y_+∆y T+∆T...

  • Page 276: On-Off Wafer

    Name of Wafer ON-OFF WAFER 1. Outline of functions Outputs an on-off signal with hysteresis when it receives input 1. RFONF1 H-ON χ χ L-ON χ χ χ χ χ χ χ χ Name of Name of Initial output Input Output Range of value Range of value...

  • Page 277: Limiter Wafer

    Name of Wafer LIMITER WAFER 1. Outline of functions (1) Limits input 1 within the range of the upper limit/lower limit set values, and sends it to output 1. (2) Outputs a high alarm signal when input 1 ≥ upper limit set value. (3) Outputs a low alarm signal when input 1 ≤...

  • Page 278: Pulse Generation Wafer

    Name of Wafer PULSE GENERATION WAFER 1. Outline of functions Generates pulses according to preset intervals (ON time, OFF time). Generates inverted pulses concurrently. Both positive and inverted pulses turn to 0 at the initial time and reset time. RFPUGE RESET Name of Name of...

  • Page 279: Timer Wafer

    Name of Wafer TIMER WAFER 1. Outline of functions Outputs both ON delay and OFF delay signals based on input signals according to the preset delay time. Input signal T minutes ON delay T minutes OFF delay If an input signal changes to OFF → ON → OFF within T minutes, the ON delay output remains unchanged as OFF.

  • Page 280: Ramp Function Wafer (Minute)

    Name of Wafer RAMP FUNCTION WAFER (MINUTE) 1. Outline of functions The output approaches toward an aimed value in the form of ramp at the preset full scale traveling time. The coincidence signal turns to be “1”, if the ramp output coincides with the aimed value. If the set signal turns to “1”, the ramp output becomes the same value as the aimed value at once.

  • Page 281: Analog Average Wafer

    Name of Wafer ANALOG AVERAGE WAFER 1. Outline of functions (1) Sequentially integrates input data, and calculates and outputs a mean value when the time reaches the mean value calculation time. SUM = SUM+PV, MV = SUM/n where, SUM : Integrated value : Input data : Number of integration times MV = Output data...

  • Page 282: Analog Integration Wafer

    Name of Wafer ANALOG INTEGRATION WAFER 1. Outline of functions (1) Sequentially integrates values obtained by multiplying input data by a proportional constant, and output the values. where, ∆SUM = R × PV/hour SUM = SUM × ∆SUM PV=Input data, R=Proportional constant SUM=Integrated value when R=100%,...

  • Page 283: Dead Band Wafer

    Name of Wafer DEAD BAND WAFER 1. Outline of functions Applies the following correction to input (IN), and sends it from output 1. i) When | IN | < GP, 0% is outputted. ii) When | IN | ≥ GP a) IN + (H-GP) is outputted, if IN is plus.

  • Page 284: Flip-Flop Wafer

    Name of Wafer FLIP-FLOP WAFER 1. Outline of functions (1) Serves as RS flip-flop when clock= 0. Output Q remains unchanged, if set = reset = 1 when clock = 0. (2) Output Q remains unchanged when clock = 1. (3) Output Q is inverted, if a clock rises under the set = reset = 1 condition.
  • Page 285 Name of Wafer DECODER WAFER 1. Outline of functions Decodes input signal according to the logic shown in the following table. RFDCOD Input 1 − Input 2 − OUT1 Inhibit signal Output 1 OUT2 Output 2 Output 3 Output 4 OUT3 OUT4 Name of...

  • Page 286: Ramp Function Wafer (Hour)

    Name of Wafer RAMP FUNCTION WAFER (HOUR) 1. Outline of functions (1) An output approaches toward the aimed value as a ramp function signal at the preset full scale traveling time. (2) If the ramp output coincides with the aimed value, the coincidence signal turns to “1”. (3) When the set signal turns to “1”, the ramp output coincides with the aimed value at once.

  • Page 287: Addition/Arithmetic Operation Wafer

    Name of Wafer ADDITION / ARITHMETIC OPERATION WAFER 1. Outline of functions Executes the following arithmetic operations. Output 1 = Input 1+ Input 2 Output 2 = Input 1 + Input 2 + Input 3 Output 3 = (Input 1 + Input 2) × Input 3 Input 1 + Input 2 Output 4 = Input 3...

  • Page 288: Subtraction/Arithmetic Operation Wafer

    Name of Wafer SUBTRACTION / ARITHMETIC OPERATION WAFER 1. Outline of functions Executes the following arithmetic operations. Output 1 = Input 1 - Input 2 Output 2 = Input 1 - Input 2 + Input 3 Output 3 = (Input 1 - Input 2) × Input 3 Input 1 - Input 2 Output 4 = Input 3...

  • Page 289: Multiplication/Arithmetic Operation Wafer

    Name of Wafer MULTIPLICATION / ARITHMETIC OPERATION WAFER 1. Outline of functions Executes the following arithmetic operations. Output 1 = Input 1 × Input 2 Output 2 = Input 1 × Input 2 + Input 3 Output 3 = Input 1 × Input 2 - Input 3 Output 4 = Input 1 ×...

  • Page 290: Division/Arithmetic Operation Wafer

    Name of Wafer DIVISION / ARITHMETIC OPERATION WAFER 1. Outline of functions Executes the following arithmetic operations. Input 1 Input 1 • Output 1 = • Output 2 = + Input 3 Input 2 Input 2 Input 1 Input 1 •...

  • Page 291: Pulse Number Counter Wafer

    Name of Wafer PULSE NUMBER COUNTER WAFER 1. Outline of functions (1) Detects the rising of pulse and counts the number of pulses. (2) The counter increases 0.01% every pulse. (3) If the counter overflows (exceeds 21474836.47%), the overflow signal turns to 1. (4) When the reset signal turns to 1, the counter, coincidence signal and overflow signal are zero- cleared.

  • Page 292: Alarm Wafer

    Name of Wafer ALARM WAFER 1. Outline of functions Executes the following conditional decision. Output 1: 1 when input 1 ≧ setting value 1 Output 2: 1 when input 1 ≧ setting value 2 Output 3: 1 when input 1 ≦ setting value 1 Output 4: 1 when input 1 ≦...

  • Page 293: Pulse Number Output Wafer

    Name of Wafer PULSE NUMBER OUTPUT WAFER 1. Outline of functions Integrates input signal, converts the integrated value into the number of pulses, and outputs sequen- tial pulses. The number of pulses is calculated as follows. PC = SUM ÷ PW SUM: Integrated value PW: Weight of one pulse Integrated value SUM is calculated by the following equations...

  • Page 294: Lead/Lag Element Wafer

    Name of Wafer LEAD/LAG ELEMENT WAFER 1. Outline of functions Outputs an input after executing the phase lead/lag operation. RFLLAG OUT1 OUT2 OUT3 Name of Name of Initial output Input Output Range of value Range of value output input value -21474836.47% -21474836.47% Input 1...

  • Page 295: Moving Average Wafer 2, 1

    Name of Wafer MOVING AVERAGE WAFER 2, 1 1. Outline of functions These wafers calculate the moving average of input data. Input signal Max. 60 data Output signal Sample data Average value during (average value 2) this section Output signal (average value 1) τ...

  • Page 296: Position Type Pulse Width Conversion Wafer

    Name of Wafer POSITION TYPE PULSE WIDTH CONVERSION WAFER 1. Outline of functions (1) Converts a position type signal into a solenoid valve driven pulse output. Conversion equation : Pulse width = Output cycle × position type signal (%). (2) If the position type signal is positive, a pulse is outputted from output 1. If the position type signal is negative, a pulse is outputted from output 2.

  • Page 297: Sample Hold Wafer

    Name of Wafer SAMPLE HOLD WAFER 1. Outline of functions Reads input 1 and input 2, and holds them while sample signal (0/1) of input 3 is 1. This wafer can hold input 2 in 2 stages. OUT2 OUT3 RFHOLD OUT1 Hold OUT2...

  • Page 298: Logical Operation Wafer 2

    Name of Wafer LOGICAL OPERATION WAFER 2 1. Outline of functions Executes the following logical operation (+: logical sum) Output 1 = A + B + C Output 2 = A + B + C Output 3 = A + B + C Output 4 = A + B + C RFLGC2 A＋B＋C...

  • Page 299: Logical Operation Wafer 3

    Name of Wafer LOGICAL OPERATION WAFER 3 1. Outline of functions Executes the following logical operation (+: logical sum, • : logical product) Output 1 = A • B • C Output 2 = A • B • C Output 3 = A • B • C Output 4 = A •...

  • Page 300: Logical Operation Wafer 4

    Name of Wafer LOGICAL OPERATION WAFER 4 1. Outline of functions Executes the following logical operation (+: logical sum, • : logical product) Output 1 = (A+B) • C Output 2 = (A+B) • C Output 3 = (A+B) • C Output 4 = (A+B) •...

  • Page 301: Logical Operation Wafer 5

    Name of Wafer LOGICAL OPERATION WAFER 5 1. Outline of functions Executes the following logical operation (+: logical sum, • : logical product) Output 1 = A • B+C Output 2 = A • B+C Output 3 = A • B+C Output 4 = A •...

  • Page 302: Logical Operation Wafer 6

    Name of Wafer LOGICAL OPERATION WAFER 6 1. Outline of functions Executes the following logical operation (+: logical sum, • : logical product) Output 1 = A • B+C Output 2 = A • B+C Output 3 = A • B+C Output 4 = A •...

  • Page 303: Bit On/Off Wafer

    Name of Wafer BIT ON/OFF WAFER (n) 1. Outline of functions Turns ON/OFF each bit corresponding to each wafer function No. of 31 to 38 in the input data (word data) of input 3 according to inputs 1 and 2, and outputs them to output 1. Higher bit than the corresponding bit are reset.

  • Page 304: Bit Resolution Wafer

    Name of Wafer BIT RESOLUTION WAFER 1. Outline of functions Outputs four bits as bit data from the bit designated by input 2 of the word data entered by input 1 to output 1 to output 4. The function is used to decompose digital data fetched as word data from extended external I/O to each bit.
  • Page 305 Name of Wafer MEASURING METER DIAGRAM WAFER (n) 1. Outline of functions Displays inputs on PV, SV, MV bar graph and numerical indications of LOOP indication screen. ＊ ＊ LOOPDSP(n) Input Display location PV bar graph, PV numerical value indication OUT1 SV bar graph, SV numerical value indication OUT2...
  • Page 306 3. Exemplification Example) AI1, AI2, AI3 and displayed at PV, SV and MV on page 2 of 1Loop screen. (1) Register the measuring meter diagram wafer [00ef] in the wafer connection area. (2) Connect [0032], [0033] and [0034] to input1, input 2 and input 3 of the measuring meter diagram wafer [00ef], respectively.
  • Page 307 Input terminal Terminal name Code Loop 1 Loop 2 Loop 3 Loop 4 Pulse count input 1 0010 0013 Pulse width input 1 0014 0017 Process variable input 1 0030 0031 Analog input 1 0032 0037 Direct input 1 PVD1 0038 PVD2 0039...
  • Page 308 Output terminal Terminal C o d e name Wno.0 Wno.1 Wno.2 Wno.3 Wno.4 Wno.5 Wno.6 Wno.7 Wno.8 Wno.9 Wno.10 Wno.11 Wno.12 Wno.13 Wno.14 Wno.15 Wno.16 Wno.17 Wno.18 Wno.19 Wno.20 Wno.21 Wno.22 Wno.23 Wno.24 Wno.25 Wno.26 Wno.27 Wno.28 Wno.29 Wno.30 Wno.31 Wno.32 OPTO22 Wno.33...

  • Page 309: Setting List

    14. SETTING LIST Screen Parameter name Parameter meaning Default value Screen name Page  0000 PASSWORD MENU2/3 PASSWORD  PID SET 3000.0% Proportional band 3000.0sec Integral time 0.0sec Derivative time 100.00% Deviation upper limit alarm DV_H 125.00%FS (Industrial value) SV upper limit alarm SV_H 1st mod -25.00%FS (Industrial value)
  • Page 310 Screen Parameter name Parameter meaning Default value Page Screen name  LINEARIZER -25.00% 125.00% 125.00% LIN1 Linearize table value -25.00% 125.00% 125.00% -25.00% 125.00% 125.00% Linearize table value LIN2 -25.00% 125.00% 125.00% LOOP1 to LOOP4 -25.00% 125.00% 125.00% Linearize table value LIN3 -25.00% 125.00%...
  • Page 311 Screen Parameter name Parameter meaning Default value Page Screen name  TREND SET Command setting RESET COMMAND 30sec INTERVAL Interval Trend type FILL LOG-TYPE POINT Trend system SAMPLING Pen 1 Pen Tag1 1CH tag display 2CH tag display Pen 2 Pen Tag2 Pen 3 Pen Tag3...
  • Page 312 Screen Parameter name Parameter meaning Default value Page Screen name  DISP SETTING TAG1-001 Page 1 tag name 1/8 page Page 1 tag name TAG1-002 Page 2 tag name 2/8 page Page 2 tag name TAG2-001 Page 3 tag name 3/8 paeg Page 3 tag name TAG2-002...
  • Page 313 Screen Parameter name Parameter meaning Default value Page Screen name ¾ SYSTEM SETTING ´ 10) ms BASIC CYCLE Calculation basic cycle Di1. 2 PI full stroke 1 Di3. 4 PI full stroke 2 Di5. 6 PI full stroke 3 Di7. 8 PI full stroke 4 0000 MENU2/3...
  • Page 314 Screen Parameter name Parameter meaning Default value Page Screen name  MODULE SETTING TAG1-001 TAG INPUT Tag name setting BASE SCALE Industrial value conversion 10000 FULL SCALE Industrial value conversion LOOP1 1st DIMENSION Decimal point position open/close VALVE OPEN/CLOSE setting UNIT SETTING Unit selection ...
  • Page 315 Screen Parameter name Parameter meaning Default value Page Screen name  WAFER SETTING WAF0-001 Tag name setting TAG INPUT Industrial value conversion BASE SCALE 10000 Industrial value conversion WAFER1 FULL SCALE Decimal point position DIMENSION Unit selection UNIT SETTING  WAF0-002 Tag name setting TAG INPUT...
  • Page 316 Screen name Screen Parameter name Parameter meaning Default value Page CONTROL FUNC ¾ Loop 1 primary control method Loop1 Control Read back detect YES/NO Loop1 MV RBAK Loop 2 primary control method Loop2 Control Read back detect YES/NO Loop2 MV RBAK Loop 3 primary control method Loop3 Control Read back detect YES/NO...
  • Page 317 Screen Parameter name Parameter meaning Default value Page Screen name ¾ DIRECT SETTING INPUT TYPE Input type INPUT RANGE Input range RCJ ON OFF RCJ ON/OFF INPUT TYPE Input type INPUT RANGE Input range RCJ ON OFF RCJ ON/OFF ¾ TREND JUMP Loop1/8 Trend group No.
  • Page 318 Screen Parameter name Parameter meaning Default value Page Screen name OPTO22 SET Send ON/OFF No. 1 Use Wno. Communication data area No. Brain station No. Station No. Slot No. Rack slot No. Module type Module type IDC5 Send ON/OFF No. 2 Use Wno.
  • Page 319 Head Office Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan http://www.fesys.co.jp/eng Instrumentation Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http://www.fic-net.jp/eng...

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