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Smartgen HAT828 User Manual

High speed ats controller
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HAT828
HIGH SPEED ATS CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

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Summary of Contents for Smartgen HAT828

  • Page 1 HAT828 HIGH SPEED ATS CONTROLLER USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
  • Page 2 SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 – Software Version Date...

  • Page 3: Table Of Contents

    8.3.2 OUTPUT PORTS FUNCTION DESCRIPTION ................35 8.3.3 CUSTOM COMBINED OUTPUT ....................39 9 EVENT LOG ............................... 40 10 BLACK BOX RECORDS ........................... 41 11 SWITCH OPERATION ..........................42 11.1 SYNCHRONOUS TRANSFER DESCRIPTION .................. 42 HAT828 High Speed ATS Controller User Manual Page 3 of 56...
  • Page 4 14.2.1 AC SUPPLY ........................... 52 14.2.2 DC SUPPLY ........................... 52 15 TYPICAL WIRING DIAGRAM ........................53 16 IMPORTANT TIPS ........................... 54 17 INSTALLATION ............................54 18 TROUBLESHOOTING ..........................56 HAT828 High Speed ATS Controller User Manual Page 4 of 56...

  • Page 5: Overview

    1 OVERVIEW HAT828 High Speed ATS Controller is a dual power transfer module that can output switch transfer signals within 15ms in the case of any power outage, and synchronously transfer when both power supplies are normal. It is suitable for PC two-stage transfer switch (high speed and normal).

  • Page 6: Performance And Characteristics

    ——With Dual-RS485 isolated communication interface. With “four remote” (remote control, remote measurement, remote communication, remote adjusting) function by the ModBus-RTU communication protocol. Genset start/stop and switch transfer can be HAT828 High Speed ATS Controller User Manual Page 6 of 56...
  • Page 7 ——Suitable for various AC systems (3-phase 4-wire, 3-phase 3-wire, single-phase 2-wire, and 2-phase 3-wire methods); ——Modular design, anti-flaming ABS plastic shell, pluggable terminal, embedded mounting, compact structure with easy installation. HAT828 High Speed ATS Controller User Manual Page 7 of 56...

  • Page 8: Specification

    50g, 11ms, half-sine, three consecutive shocks are applied in each of the Shock three mutually perpendicular directions, i.e. a total of 18 times. IEC 60068-2-27 25g, 16ms, half-sine Bump IEC 60255-21-2 Case Dimensions 260mmx180mmx54mm HAT828 High Speed ATS Controller User Manual Page 8 of 56...
  • Page 9 Back panel: IP20. Apply AC2.2kV voltage between high voltage terminal and low voltage Insulation Strength terminal; The leakage current is not more than 3mA within 1min. Weight 1.2kg HAT828 High Speed ATS Controller User Manual Page 9 of 56...

  • Page 10: Measure And Display Data

    Accumulated Auto Transfer Times Mains Failure Transfer Times Accumulated Auto Running Time Synchronous Information Communication Status Real Time Clock Alarm Information Digital Input/Output Port Status Event Log Black Box Records HAT828 High Speed ATS Controller User Manual Page 10 of 56...

  • Page 11: Operation

    Light on when current mode is Manual mode. Light on when the “Alarm Mute” function is active, light off when it is Alarm Mute Indicator removed or a new alarm is initiated. HAT828 High Speed ATS Controller User Manual Page 11 of 56...

  • Page 12: Key Function Description

    In main screen, press this key to return the first screen; in other screen, press the key to return to homepage. NOTE: Detailed use instructions of S1 Close key and S2 Close key please refer to 11 SWITCH OPERATION. HAT828 High Speed ATS Controller User Manual Page 12 of 56...

  • Page 13: Lcd Display

    Current alarm information (warn alarm and fault alarm). Programmable digital input status and auxiliary status; Programmable digital output status. Alarm status/working status; Status Real-time clock; Statusline is showed below in every main screen pages. HAT828 High Speed ATS Controller User Manual Page 13 of 56...

  • Page 14: Status Description

    Loss of 1-phase or 2-phase of A, B and C. S2 Reverse Phase Seq. A-B-C phase sequence is wrong. S2 Instant. Under Volt. Voltage is lower than the set value. HAT828 High Speed ATS Controller User Manual Page 14 of 56...
  • Page 15 Battery Under Volt. initiate a warning alarm after 60s delay. When the battery voltage has exceeded the pre-set value, it will Battery Over Volt. initiate a warning alarm after 60s delay. HAT828 High Speed ATS Controller User Manual Page 15 of 56...
  • Page 16 Active when S1 and S2 are both generating. Balanced Run Mode Active when S1 and S2 are both generating. Master-Slave Active when S1 and S2 are both generating. Mode Auto Mode Current mode is Auto mode. HAT828 High Speed ATS Controller User Manual Page 16 of 56...

  • Page 17: Main Menu

    NOTE1: Default password is 01234, user can change it in case of others change the parameters setting. Please clearly remember the password after changing. If you forget it, please contact SmartGen services. NOTE2: Data Calibration is for factory use only and correct passwords must be input before entered.

  • Page 18: Start/Stop Operation

    Send remote start/stop signals using MODBUS protocol via RS485 port. Remote Communication Stop: Disconnect the start signal, i.e. stop the running genset. Remote Communication Start: Output the start signal, i.e. start the genset. HAT828 High Speed ATS Controller User Manual Page 18 of 56...

  • Page 19: Auto Start/Stop

    During the cycle run process, if “Manual Mode” is selected, the current status will be hold and the “cycle run countdown” will be suspended. Master-Slave Run HAT828 High Speed ATS Controller User Manual Page 19 of 56...

  • Page 20: Scheduled Run

    “Scheduled Run On Load” or “Scheduled Run Off Load” can be set. Scheduled Run On Load: When the input is active, genset close relay will active after genset is normal. HAT828 High Speed ATS Controller User Manual Page 20 of 56...

  • Page 21: Scheduled Not Run

    Start the genset at 19:00 p.m. from Monday to Friday and keep 12 hours. Not Run Daily: Can not start the genset at same time everyday. NOTE3: “Scheduled Not Run” operation is prior to “Scheduled Run” operation. HAT828 High Speed ATS Controller User Manual Page 21 of 56...

  • Page 22: Parameters Configuration

    PT Primary Volt ratio. Secondary voltage voltage (30~1000)V PT Secondary Volt transformer ratio. (0~30000)V Rated Voltage Rated voltage of AC system. (0~1) Over Volt Warn 0: Disable 1: Enable HAT828 High Speed ATS Controller User Manual Page 22 of 56...
  • Page 23 The power supply is judged to be off when the instantaneous under voltage is (0~100)% Set Value less than this value. The quick switch function is enabled in Auto Mode. HAT828 High Speed ATS Controller User Manual Page 23 of 56...
  • Page 24 0: Forced Transfer 1: Sync. Transfer Power Abnormal When loading power has over/under (0~1) Tranfer Mode voltage, over/under frequency, loss of phase, reverse phase sequence, another HAT828 High Speed ATS Controller User Manual Page 24 of 56...
  • Page 25 When fault alarm occurs, press alarm reset key to clear the alarm. Time to wait for sync. success, sync. Sync. Failure Delay (0~9999)s failure when it exceeds the pre-set value. HAT828 High Speed ATS Controller User Manual Page 25 of 56...
  • Page 26 “Battery Over Volt” alarm will (0~100.0)V 29.5 Return Value removed if the battery voltage has fallen below the set value. Scheduled Run/Not Run Setting HAT828 High Speed ATS Controller User Manual Page 26 of 56...
  • Page 27 The duration time of genset running. Scheduled Not Run (0~1) 0: Disable 1: Enable 0: Monthly; (0~2) Cycle Selection 1: Weekly; 2: Daily. Bit0: Jan. Time (Month) (1~4095) 4095 Bit1: Feb. Bit2: Mar. HAT828 High Speed ATS Controller User Manual Page 27 of 56...
  • Page 28 Active Type (0~1) 1: Open to activate. Digital Input 2 (0~35) Not Used. 0: Close to activate; Active Type (0~1) 1: Open to activate. Digital Input 3 (0~35) Not Used. HAT828 High Speed ATS Controller User Manual Page 28 of 56...
  • Page 29 0: Output (NO) (0~1) Active Type 1: Output (NC) Contents Setting (0~99) Not Used. Relay Output 6 0: Output (NO) (0~1) Active Type 1: Output (NC) Contents Setting (0~99) Not Used. HAT828 High Speed ATS Controller User Manual Page 29 of 56...
  • Page 30 Combined 2 or Out 2 (0~99) Not Used. Contents Setting Combined 2 and Out 0: Output (NO) (0~1) Active Type 1: Output (NC) Combined 2 and Out (0~99) Not Used. Contents Setting HAT828 High Speed ATS Controller User Manual Page 30 of 56...
  • Page 31 Combined 5 or Out 2 (0~99) Not Used. Contents Setting Combined 5 and Out 0: Output (NO) (0~1) Active Type 1: Output (NC) Combined 5 and Out (0~99) Not Used. Contents Setting HAT828 High Speed ATS Controller User Manual Page 31 of 56...
  • Page 32 2 stop bits or 1 stop bit can be set. 0: None; RS485-1 Parity Bit (0~2) 1: Odd Parity; 2: Even Parity. 0: 2400bps; 1: 4800bps; RS485-2 Baud Rate (0~3) 2: 9600bps; 3: 19200bps. HAT828 High Speed ATS Controller User Manual Page 32 of 56...
  • Page 33 (0~20) Information displayed “About” Description 1 characters interface. Any characters can be inputted via PC Controller (0~20) software (letter occupies 1 character, Description 2 characters Chinese character occupies 2.). HAT828 High Speed ATS Controller User Manual Page 33 of 56...

  • Page 34: Digital Input/Output Function Description

    Alarm Reset Reset the current alarm. Alarm Mute Silence the audible alarm. Reserved Reserved S1 Master Input Set S1 master use compulsively. S2 Master Input Set S2 master use compulsively. HAT828 High Speed ATS Controller User Manual Page 34 of 56...

  • Page 35: Output Ports Function Description

    Reserved Reserved Reserved Common Alarm It includes fault alarm and warn alarm. Common Fault Alarm It includes “Transfer Failure” alarm. Common Warn Alarm It includes “Battery Over/Under Voltage” warning. HAT828 High Speed ATS Controller User Manual Page 35 of 56...
  • Page 36 Control the genset to start. Reserved QS1 Close Control Control the QS1 switch to close. Reserved QS2 Close Control Control the QS2 switch to close. Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved HAT828 High Speed ATS Controller User Manual Page 36 of 56...
  • Page 37 S1 Loss of Phase S1 Reverse Phase Sequence Reserved Reserved S2 Blackout S2 Over Volt S2 Under Volt S2 power supply status. S2 Over Freq S2 Under Freq S2 Loss of Phase HAT828 High Speed ATS Controller User Manual Page 37 of 56...
  • Page 38 Load 6 Close Output Output when Load 6 is active. Load 7 Close Output Output when Load 7 is active. Load 8 Close Output Output when Load 8 is active. Reserved HAT828 High Speed ATS Controller User Manual Page 38 of 56...

  • Page 39: Custom Combined Output

    If input port 3 is inactive, defined combination output is not outputting; When input port 1 inactive and input port 2 inactive, whatever input port 3 is active or not, defined combination output is not outputting. HAT828 High Speed ATS Controller User Manual Page 39 of 56...

  • Page 40: Event Log

    Record when operate S1 close key of front panel. Manual S2 Close Key Record when operate S2 close key of front panel. Remote S1 Close Key Remote S2 Close Key HAT828 High Speed ATS Controller User Manual Page 40 of 56...

  • Page 41: Black Box Records

    Record type: the action event of close/open switching in auto mode. Table 20 – Action Events List Action Events Description Auto S1 Close QS1 Close in auto mode. Auto S2 Close QS2 Close in auto mode. HAT828 High Speed ATS Controller User Manual Page 41 of 56...

  • Page 42: Switch Operation

    ATS will start to transfer immediately after pressing the corresponding key. During the process, corresponding lamps will flash, and then the lamp will be normally illuminated when switch is done. Operation logic in manual mode is as below: HAT828 High Speed ATS Controller User Manual Page 42 of 56...
  • Page 43 QS2 close and S2 supply after pressing this key; S2 Close Key S2 close can be cancelled after pressing this key when S2 waits for synchronous closing. Fig.2 – S1 Manual Close Flowchart HAT828 High Speed ATS Controller User Manual Page 43 of 56...
  • Page 44 NOTE: When “Power Abnormal Manual Trans.” is active, S1 or S2 is manually closed, if A phase voltage of this power is abnormal, ATS can transfer; When it is inactive, S1 or S2 is manually closed, if A phase voltage of this power is abnormal, ATS not transfer. HAT828 High Speed ATS Controller User Manual Page 44 of 56...

  • Page 45: Automatic Operation

    When set as “Auto Transfer/Restore”, S1 master run, if S1 is normal, S1 will close; if S1 is abnormal, S2 is normal, S2 will close; if S1 returns normal, S1 will close. Fig.4 – Auto Transfer/Restore Flowchart HAT828 High Speed ATS Controller User Manual Page 45 of 56...

  • Page 46: Auto Transfer Non-Restore

    When set as “Auto Transfer Non-restore”, S1 master run, if S1 is normal, S1 will close; if S1 is abnormal, S2 is normal, S2 will close; if S1 returns normal, S2 is normal, switch keeps in “S2 Close” status. Fig.5 – Auto Transfer Non-restore Flowchart HAT828 High Speed ATS Controller User Manual Page 46 of 56...

  • Page 47: Load Outage Time Description

    S1 close relay outputs. After t5 time, S1 close is finished by the switch. Load outage time is switch transfer time, which is shown as below picture: Fig.7 – Load Outage Time when Power Normal Transfer HAT828 High Speed ATS Controller User Manual Page 47 of 56...

  • Page 48: Communication Configuration And Connection

    More information of Communication Protocol, please refer to HAT828 Communication Protocol. 13.2 RS485 COMMUNICATION HAT828 ATS controller has two isolated RS485 communication ports, one for RS485 LAN monitoring, the other for CMM366 series communication module connection to realize cloud monitoring.

  • Page 49: Terminals

    Can be phase voltage or line voltage, AC Supply supply range AC(90~576)V. For single phase, only connectd A2, S2 AC 3P4W Voltage Input Volts free relay; Normally open S1 CLOSE OUTPUT S1 Close Output Port HAT828 High Speed ATS Controller User Manual Page 49 of 56...
  • Page 50 Ground (B-) connected is active. Default: Not Used. AUX. INPUT 6 Digital Intput 6 Ground (B-) connected is active. Default: Not Used. AUX. INPUT 7 Digital Intput 7 Ground (B-) connected is active. HAT828 High Speed ATS Controller User Manual Page 50 of 56...
  • Page 51 RS485-1 B(-) 120Ω impedance matched resistance RS485-1 Communication should be connected according to the RS485-1 A(+) Port different situation. D-type USB Communication Parameters setting and software Port upgrading via PC HAT828 High Speed ATS Controller User Manual Page 51 of 56...

  • Page 52: Controller Ac/Dc Supply Description

    Fig.10 – AC Supply Diagram NOTE: Fast transfer function only active in AC power supply! 14.2.2 DC SUPPLY Controller has DC supply function, supply range (8~35)VDC. Fig.11 – DC Supply Diagram HAT828 High Speed ATS Controller User Manual Page 52 of 56...

  • Page 53: Typical Wiring Diagram

    15 TYPICAL WIRING DIAGRAM Fig.12 – Typical Application Diagram NOTE: The diagram above is only for example, please do wiring according to actual conditions. HAT828 High Speed ATS Controller User Manual Page 53 of 56...

  • Page 54: Important Tips

    The control coil of switch must be powered by this circuit’s A phase. 17 INSTALLATION Controller is panel built-in design; it is fixed by clips when installed. Unit: mm Fig.13 – Overall & Cutout Dimensions Fig.14 – Clips Installation HAT828 High Speed ATS Controller User Manual Page 54 of 56...
  • Page 55 Installation Steps: Install 4 clips (put into grooves in front panel) in turn. Tighten four set-screws by using straight screwdriver. Tighten the 4 hex nuts by using M4 sleeve. HAT828 High Speed ATS Controller User Manual Page 55 of 56...

  • Page 56: Troubleshooting

    Transfer time of high speed switch must be less than 5ms. Check system type setting; Genset Start Abnormal Check the output port function settings and output types; Check all Start/Stop settings. _________________________________ HAT828 High Speed ATS Controller User Manual Page 56 of 56...

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