Volvo EPA2007 D13F Reference Manual page 11

DANGER
Use of ether or similar types of starting aids in Volvo® US07 emission compliant
engines is strictly prohibited. This applies to engines with or without the electric
pre-heater option. An explosion could occur. Failure to heed this danger may
result in severe personal injury or death.
Two optional fan drives are available: On/Off and electronically actuated. The
electronically actuated viscous fan drive is precisely controlled by the Engine
Electronic Control Unit (EECU).
Timing gears mount on the rear of the D13F improving the flow of cooling air around
the front. Special service instructions apply to the camshaft position sensor. The
mounting plate, idler and camshaft gears are marked to facilitate proper installation.
The air compressor drive gear meshes with the double idler instead of the auxiliary
idler as on the MP7 engine. Another feature of the D13F is the rear engine power
take-off (REPTO-ready) that is gear driven through the timing gear train. An optional
PTO with drive gear, bearing and housing can be added at the factory.
The rocker arm shaft is held in place by camshaft bearing capscrews. There are special
instructions for installing the camshaft bearing caps and the rocker arm shaft during
service.A stiffener plate fastens to the bottom of the cylinder block to ensure block
strength and rigidity. The engine can be used with axle forward or axle back vehicles
by virtue of optional oil pans.
The engine fan is mounted high or low depending on vehicle configuration.
The unit injector incorporates the pump, valve and injector. Its internal solenoids
permit fast, precise control of fuel delivery into the cylinder. The unit injectors
are encased by the valve cover and not exposed to the heat of exhaust system
components. Fuel passes through two filters, one of which separates water from
the fuel. High-pressure fuel in the unit injectors is created via the rocker arms with
roller followers in constant, direct contact with the cams. Replacing injectors requires
a specific procedure, and installation requires that the EECU be programmed to
recognize replacement injectors. Cleaning injector bores requires a special tool. An
engine compression brake option on the D13F engine assists deceleration and braking.
The operation of the brake differs from earlier engine models. Working in conjunction
with the exhaust cycle, the brake requires a camshaft with four cams per cylinder, two
rocker arms for the exhaust valve, a bridge over the two exhaust valves, an electronic
control valve and a wiring harness that includes the control valve. The exhaust valves
are adjusted with shims Unique colors and the appearance of the valve cover, filters
and logo labels distinguish the D13F from other engines in the Volvo line. Preventive
maintenance is important to get the most from the Volvo D13F engine and to ensure
many years of reliable, trouble-free operation.
There are restrictions concerning the reuse of certain fasteners.
GENERAL INFORMATION 5