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Document Title:

Engine, description

Profile:
ART, A35E, A35E FS [GB]
Engine, description
D12D is a straight six-cylinder, four-stroke, turbocharged diesel engine with direct injection and intercooler, as well as wet,
replaceable cylinder liners. The engine is equipped to meet governing legislation according to Tier 3/stage IIIA for exhaust
emissions.
D12D uses V-ACT (Volvo Advanced Combustion Technology) and gas split inspection, optimized air handling, and
turbocharger with wastegate. Electronically controlled IEGR (Internal Exhaust Gas Recirculation) lowers the content of NOX
and reduces emissions without aftertreatment of exhausts. All electronic functions in the engine are controlled by Volvo's
engine management system EMS2.
Cylinders are numbered in sequence beginning farthest from at the flywheel. Firing order: 1-5-3-6-2-4. The engine's
rotational direction is counter-clockwise seen from the flywheel.
Figure 1

Cylinder orientation

Engine identification

Identification plate 1
Engine designation, serial number, part number and assembly plant are stamped in one field on the engine block's left rear
edge
Identification plate 2
A decal with the software's ID-number, the engine's serial number and assembly plant is located on the valve cover to
ensure installation of correct ECU on the engine in production. On the back of the ECU, there is a decal indicating its
hardware number.

Assembly plants:

A = Skövde, Sweden
E = Curitiba, Brazil
F = Flen, Sweden
L = Lyon, France
Identification plate 3
The certification decal is located on the valve cover as well as on the machine frame.
Function Group:
200
Information Type:
Service Information
Date:
2014/8/27

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Summary of Contents for Volvo D12D

  • Page 1 ART, A35E, A35E FS [GB] Engine, description D12D is a straight six-cylinder, four-stroke, turbocharged diesel engine with direct injection and intercooler, as well as wet, replaceable cylinder liners. The engine is equipped to meet governing legislation according to Tier 3/stage IIIA for exhaust emissions.
  • Page 2 Figure 2 Engine identification, D12D...
  • Page 3 Service Information Document Title: Function Group: Information Type: Date: Engine Protection Service Information 2014/8/27 Profile: ART, A35E FS [GB] Engine Protection Engine protection, function description Introduction The engine control unit contains functionality that is to protect the engine from damage and minimize repair costs for damages that may occur in the engine's different systems.
  • Page 4 which also decides at what temperature the warning is activated. Increased crankcase pressure The function measures and warns in case of increased crankcase pressure in a way that the pressure-increase value is obtained by comparing unfiltered and filtered crankcase pressure. The filter is designed so that a sudden pressure-increase gives a warning while a slowly increasing pressure, caused by normal wear, does not generate a warning.
  • Page 5 E = Curitiba, Brazil F = Flen, Sweden L = Lyon, France Identification plate 3 The certification decal is located on the valve cover as well as on the left side of the machine's front frame. Figure 1 Engine identification, D12D...
  • Page 6 Figure 2 Certification decal...
  • Page 7 Service Information Document Title: Function Group: Information Type: Date: E-ECU, MID 128, changing Service Information 2014/8/27 pre-programmed ECU Profile: ART, A35E FS [GB] E-ECU, MID 128, changing pre-programmed ECU Op nbr 200-070 This operation also includes required tools and times for applicable parts of the following operations: 200 E-ECU, MID 128, changing non-programmed ECU ...
  • Page 8 Service Information Document Title: Function Group: Information Type: Date: E-ECU, MID 128, changing Service Information 2014/8/27 non-programmed ECU Profile: ART, A35E FS [GB] E-ECU, MID 128, changing non-programmed ECU Op nbr 200-068 1. Connect VCADS Pro computer and perform 28423-3 MID 128 ECU, programming ...
  • Page 9 fuse for respective component. 4. Remove the three screws (3) that disconnect the clamps from the E-ECU. 5. Unplug the connectors EA and EB from the E-ECU. 6. Remove th screws (4) (6 pcs. ) that hold the cooler (3). 7.
  • Page 10 Service Information Document Title: Function Group: Information Type: Date: Cylinder compression, PC Service Information 2014/8/27 test Profile: ART, A35E FS [GB] Cylinder compression, PC test Connect the VCADS Pro computer and carry out 21006-3 Cylinder compression, test. (21006-3) This test indicates if there is any deviation in compression in any cylinder in relation to the other cylinders.
  • Page 11 Service Information Document Title: Function Group: Information Type: Date: Compression test Service Information 2014/8/27 Profile: ART, A35E FS [GB] Compression test Op nbr 210-002 9990185 Lifting tool 9998248 Adapter 88880003 Bracket 9998248 Adapter 9998248 Adapter 9998248 Adapter 9998248 Adapter 9998248 Adapter 9998665 Adapter 9988539 Pressure gauge 9990006 Puller...
  • Page 12 V1022266 4. Open the bleeder nipple on the cylinder head's leading edge and use an air nozzle in the fuel's inlet channel to lead out the fuel. NOTE! Collect the excess fuel in a container. 5. Remove the hose from the oil trap and remove the valve cover. NOTE! Do not use a nut runner since the studs bolts may come loose from the cylinder head and damage electrical cables and valve cover.
  • Page 13 rocker arm shaft. Figure 4 V1050815 10. Loosen the bolts for the rocker arm bridge equally in sequences, so that the rocker arm shaft is not bent. Remove the bolts and carefully lift away the rocker arm bridge with 9990185 and 88880003. NOTE! For engines with VEB: fixate the pistons in the rocker arms with rubber bands or similar so that the pistons do not fall out.
  • Page 14 Figure 5 11. NOTE! Clean very thoroughly around the unit injectors. Remove the bolts for the unit injectors' attaching yoke. Remove the unit injector with 9996400 Impact puller9990262 Adapter9990006 Puller. NOTE! Place each injector in separate new plastic bags. Mark which cylinder they were installed in. It is important to not mix up the injectors since they are classed for a certain cylinder.
  • Page 15 Figure 6 12. Clean the unit injectors' copper sleeves with a brush on an extension. Figure 7 Extension Brush Protective sleeve 13. Check that all adapters have O-rings and seal against the copper sleeve. Install adapters 9998248 in the unit injectors' place in the cylinder head.
  • Page 16 Figure 8 14. Tighten down the adapter with the unit injector's attaching yoke. Tightening torque: 40 Nm (30 lbf ft). Figure 9 V1022271 15. Install the rocker arm bridge with the lifting tool 9990185. Tighten the bolts along the whole rocker arm shaft to prevent warping and to make sure that the guide pins fit in the camshaft's support bearing.
  • Page 17 Figure 10 V1022272 18. The condition for reading off correct compression pressure is that the valve clearance is correct. See: 214 Valves, adjusting 19. Connect compression gauge 9988539 to adapter 9998248 on the first cylinder. Run the engine with the starter motor until the needle on the compression gauge stops (max.compression value).
  • Page 18 Figure 12 V1039942 22. Install the unit injectors with new O-rings and centre the unit injectors between the valve springs. Install the 230 Tightening torque, fuel system attaching yokes. Tightening torque: see Figure 13 23. Lift the rocker arm shaft into place with 9990185. Make sure that the guide pins fit in the support bearing for the...
  • Page 19 214 Rocker arm shaft, tightening torques camshaft. Tighten the attaching bolts, see: 24. Wipe clean the cylinder head by the IEGR-valve. Check for any impurities or dirt in the cylinder head's oil channel. 25. Install the IEGR control valve with new O-rings. 26.
  • Page 20 Service Information Document Title: Function Group: Information Type: Date: Engine and transmission, Service Information 2014/8/27 removing Profile: ART, A35E FS [GB] Engine and transmission, removing Op nbr 210-073 88830051 Lifting tool This operation also includes required tools and times for applicable parts of the following operations: 173 Coolant, change ...
  • Page 21 Thank you very much for reading. This is part of the demo page. GET MORE: Hydraulic System, Setting Instructions, Functional Description, Electrical System And more…… Click Here BUY NOW Then Instant Download the Complete Manual.
  • Page 22 Front underbody skid plate Rear underbody skid plate, left Rear underbody skid plate, right Front cross member Rear cross member 4. Remove the front and rear cross member. Weight: approx. 20 kg (44 lbs). 5. Loosen the oil drain bracket and move it aside. Secure it. NOTE! Take care of harmful waste oils and fluids in an environment-friendly way.
  • Page 23 Figure 4 9. Loosen and remove the belt guard. Figure 5 10. Loosen the belt tensioner on the alternator and remove the belt. Figure 6...

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