Volvo D13 Manual
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CONTENTS
1.
VOLVO D13 ENGINE ............................................................................................................................ 2
1.1
1.2
1.3
...................................................................................................................................... 7
1.3.1
General .................................................................................................................................... 7
1.3.2
Oil Quality ................................................................................................................................ 8
1.3.3
Oil Change Intervals ................................................................................................................ 8
1.3.4
Oil Filters ................................................................................................................................. 9
1.3.5
Synthetic Lubrication ............................................................................................................... 9
1.3.6
Oil Viscosity ............................................................................................................................. 9
1.3.7
Oil Additives............................................................................................................................. 9
1.3.8
Oil Consumption ...................................................................................................................... 9
1.3.9
Oil Change............................................................................................................................. 10
1.3.10
Oil Filters Change .................................................................................................................. 10
1.3.11
Checking the Oil Level .......................................................................................................... 11
1.4
1.5
1.6
2.
3.
SPECIFICATIONS ............................................................................................................................... 17
ILLUSTRATIONS
1:
2:
13
,
3:
13
,
4:
13
5:
6:
7:
8:
9:
10:
11:
12:
PA1578 SECTION 01 REVISED AUGUST 2012
........................................................................................................................... 2
........................................................................................................................... 6
................................................................................................ 11
................................................................................................ 14
............................................................................................................................ 14
............................................................................................................. 5
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(
) ................................................................................................ 7
............................................................................................................................ 9
....................................................................................................................... 10
................................................................................................................ 11
................................................................................................................ 11
............................................................................................................ 11
................................................................................................................. 12
3
(
............................................................................................ 16
SECTION 01: ENGINE
) ....................................................................................... 6
) ............................................................................. 14
..................................................................... 15
1

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Summary of Contents for Volvo D13

  • Page 1: Table Of Contents

    SECTION 01: ENGINE CONTENTS VOLVO D13 ENGINE ..........................2 ........................... 2 YSTEM VERVIEW ........................... 6 NGINE VERVIEW ............................7 NGINE 1.3.1 General ............................ 7 1.3.2 Oil Quality ..........................8 1.3.3 Oil Change Intervals ........................ 8 1.3.4 Oil Filters ..........................9 1.3.5...
  • Page 2: Volvo D13 Engine

    Section 01: ENGINE 1. VOLVO D13 ENGINE • Ambient Air Temperature Sensor • Ambient Pressure sensor 1.1 SYSTEM OVERVIEW • Boost Air Pressure (BAP) Sensor NOTE • Camshaft Position (Engine Position) Sensor The “Premium Tech Tool” (PTT) is the preferred tool for performing diagnostic work.
  • Page 3 Section 01: ENGINE The Ambient (Atmospheric) Pressure Sensor is modifies a voltage signal from the control unit. built into the Engine Management System The modified signal returns to the control unit as (EMS) Module. the exhaust temperature of the EGR system to confirm EGR operation.
  • Page 4 Section 01: ENGINE Exhaust Temperature Sensor (DPF Sensors) Intake Manifold Pressure Sensor The exhaust gas temperature sensor detects The Intake Manifold Pressure Sensor contains a exhaust gas temperature for DPF protection as pressure sensitive diaphragm and an electrical well as DPF regeneration control. The sensor amplifier.
  • Page 5: Figure 1: Engine Sensors Location

    Section 01: ENGINE FIGURE 1: ENGINE SENSORS LOCATION Fuel Pressure Air Temperature Crankcase Pressure Humidity/Ambient Air Temperature Oil Level/Temperature Camshaft Speed EGR Differential Pressure Crankshaft Speed EGR Temperature Oil Pressure Coolant Temperature AFI Fuel Pressure Boost Pressure PA1578 SECTION 01 REVISED AUGUST 2012...
  • Page 6: Engine Overview

    For additional information concerning Volvo D13 engine components or engine-related components, consult Volvo Trucks Canada or Volvo Trucks North America Web Site under: Parts & Service. On Volvo web site, you will find detailed service procedures for parts replacement, repair and maintenance.
  • Page 7: Engine Oil

    Section 01: ENGINE FIGURE 3: D13F ENGINE, TURBO SIDE (TYPICAL) 1. EGR Valve 8. Coolant Pump 2. Aftertreatment Fuel Injector 9. Oil Filters 3. Exhaust Manifold 10. EGR Cooler 4. Valve Cover 11. Oil Pan 5. Engine Preheater Element 12. Starter Motor 6.
  • Page 8: Oil Quality

    VDS-4 diesel engine oil is mandatory for use in all 2010 emission compliant Volvo engines. These engines, which can be identified by the presence of an exhaust aftertreatment system using Selective Catalytic Reduction (SCR), also require the use of Ultra Low Sulfur Diesel (ULSD) fuel.
  • Page 9: Oil Filters

    These oils may be used 1.3.8 Oil Consumption in Volvo engines, provided they meet the quality Once the engine is stopped, check the oil level level VDS-4. daily. If the engine has just been stopped and it...
  • Page 10: Oil Change

    WARNING Volvo-branded oil filters are designed to provide the proper level of filtration and protection for Volvo engines. Filters that do When draining the oil, use the proper tools not meet the same stringent requirements and keep away as far as possible. Raise the may cause unsatisfactory results.
  • Page 11: Checking The Oil Level

    Section 01: ENGINE FIGURE 6: OIL FITER REPLACEMENT • Start the engine and check for leaks around the oil filter housing and filters. • Check the oil level. Add approved engine recommended level, FIGURE 7: ENGINE OIL FILLING TUBE necessary. Do not overfill. 1.3.11 Checking the Oil Level Ensure that the vehicle is parked on level ground before checking the oil level.
  • Page 12: Figure 9: Belt Tensioner Valve

    Section 01: ENGINE • Preparation CAUTION 1. Close the heater lines shut-off valves. To avoid damage to turbocharger, cover the 2. Disconnect the battery or batteries from the turbocharger inlet opening to prevent foreign starting system by removing one or both of material from entering.
  • Page 13 Section 01: ENGINE 17. Close engine fuel supply shutoff valve on 26. Inside main power compartment, disconnect primary fuel filter or Fuel Pro. Disconnect the starter, alternators and heater cables. Also fuel line located above fuel filters and disconnect AFSS cable if applicable. connected to inlet port.
  • Page 14: Power Plant Assy. Installation

    Section 01: ENGINE FIGURE 10: ENGINE COMPARTMENT H3 COACHES (TYPICAL) 01193 1.5 POWER PLANT ASSY. INSTALLATION It is recommended that new rubber mounts be installed at each major overhaul. To install a power plant assembly, follow the NOTE same procedure as in "Power Plant Assembly Removal"...
  • Page 15: Figure 11: Volvo Engine Power Plant Cradle Installation

    Section 01: ENGINE FIGURE 11: VOLVO ENGINE POWER PLANT CRADLE INSTALLATION DRY TORQUES REFERENCE DESCRIPTION Lbf-ft SCREW, CAP HEXAGONAL HEAD M8 – 1.25 G8.8 SCREW, CAP HEXAGONAL HEAD M8 – 1.25 G10.9 SCREW, CAP HEXAGONAL HEAD M10 – 1.5 G10.9 SCREW, CAP HEXAGONAL HEAD M12 –...
  • Page 16: Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor

    Section 01: ENGINE 2. ELECTRONIC FOOT PEDAL ASSEMBLY (EFPA) & THROTTLE POSITION SENSOR The Electronic Foot Pedal Assembly (EFPA) connects the accelerator pedal to a Throttle Position Sensor (TPS). The (TPS) is a device, which sends an electrical signal to the Motor Control Module (MCM). The TPS varies in voltage depending on how far the pedal is depressed.
  • Page 17: Specifications

    Section 01: ENGINE 3. SPECIFICATIONS Make ............................ Volvo Powertrain Type ..................Diesel four cycle/in-line direct injection engine Description ...................... Turbo/Air to air charge cooled No. of cylinders ........................12.8 L in-line 6 Operating range ........................1400-1800 RPM Peak Power Rating ......................435 HP (324 kW) Peak Torque Rating ......................

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