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Analog Devices Linear DC2331A-A Demo Manual
Analog Devices Linear DC2331A-A Demo Manual

Analog Devices Linear DC2331A-A Demo Manual

4-phase dc/dc expander with internal gate drivers for buck converters

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DESCRIPTION
Demonstration circuit 2331A-A/2331A-B is a 4-phase
DC/DC expander with internal gate drivers for buck con-
verters that features the
LT
cuit expands (increases) the number of power sections
for a LT3763 60V step-down controller to provide higher
output power. The increased number of power sections
allowed by the LT8550 results in more available output
power without a corresponding increase in the difficulty
of the design or a sacrifice of LT3763 features. The demo
board uses the multi-chip (master-slave) feature of the
LT8550 so the total number of power sections can be
increased in four power section increments:
• DC2331A-A has one power section for the LT3763 pri-
mary controller and an additional four power sections
for its LT8550 which is configured as a master
• DC2331A-B does not have a primary controller, and
its LT8550 is configured as a slave with four power
sections
The DC2331A-A and DC2331A-B use the same PCB and
the PCB is an example of how ground plane layers should
be configured and traces routed for reliable performance.
The input voltage range of DC2331A-A/DC2331A-B is from
14V to 56V and the output is 12V. The maximum output
current is 14A per power section, so the maximum output
current of DC2331A-A is 70A and each slave DC2331A-B
adds an additional 56A of output current capability. The
switching frequency is 250kHz and at 24V input to 12V
at full load, the efficiency of DC2331A-A is 97.5%.
The DC2331A-A/DC2331A-B is designed so it is easy to
add power sections and increase output power. The mas-
ter and slave assemblies are programmed using jumpers
and adjustment of regulation loop compensation is usu-
ally not necessary as power sections are added. The con-
trol signal interface between master and slave assemblies
is a common ribbon cable. The power cabling between
master and slave assemblies is similarly simple.
4-Phase DC/DC Expander with Internal
Gate Drivers for Buck Converters
8550. The demonstration cir-
®
DC2331A-A/DC2331A-B
The DC2331A-A/DC2331A-B's jumpers program the
phase relationship between the power sections and turn
phase shedding on and off. Jumper JP5 programs the
LT8550 SYNC pin for master or slave operation and allows
DC2331A-A to be synchronized to an external clock. The
VCC and RSYNC JP5 settings—and the DC2331A assem-
blies in general—are forward compatible with the next
generation of phase expander ICs.
A ribbon cable provided with DC2331A-B interfaces the
control logic between a master DC2331A-A and a sin-
gle or multiple slave DC2331A-B(s). Each DC2331A-A/
DC2331A-B has two identical ribbon cable headers, so
daisy-chain ribbon cables are not required, even for sys-
tems with multiple slave assemblies. The DC2331A-A/
DC2331A-B uses high current #10 bolt-on terminals for
the input supply and load connections; and a sufficient
quantity of #10 ring lugs is provided to parallel master and
slaves with minimal DC offset voltage between assem-
+
blies. VIN
, VIN
, VO
monitoring of input and output voltages while minimizing
the measured I • R PCB voltage drops caused by high
currents.
The DC2331A-A/DC2331A-B has terminals for SHDN
and SYNC inputs to the LT8550. There are also terminals
that make it easy to monitor the control logic between
master and slave DC2331s. Removal of jumper resis-
tors can cleanly separate the electrical interface between
the LT3763 primary controller and the remainder of
OUT
DC2331A-A, making it possible to connect an alternate
primary controller in place of the LT3763. Noise immune
signal and ground via pairs are available to re-establish
the connections between DC2331A-A and twisted wire
pairs sensing the new primary controller.
A combination of capacitors is used at the DC2331A-A/
DC2331A-B power input: 1210 ceramics, 2220 ceramics
in a metal frame, hybrids and bulk electrolytic capacitors.
All registered trademarks and trademarks are the property of their respective owners.
DEMO MANUAL
LT8550
+
and VO
terminals allow convenient
Rev. 0
1

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Summary of Contents for Analog Devices Linear DC2331A-A

  • Page 1 DEMO MANUAL DC2331A-A/DC2331A-B LT8550 4-Phase DC/DC Expander with Internal Gate Drivers for Buck Converters DESCRIPTION Demonstration circuit 2331A-A/2331A-B is a 4-phase The DC2331A-A/DC2331A-B’s jumpers program the DC/DC expander with internal gate drivers for buck con- phase relationship between the power sections and turn verters that features the 8550.
  • Page 2: Performance Summary

    DEMO MANUAL DC2331A-A/DC2331A-B DESCRIPTION The 2220 ceramics in a metal frame are robust and con- A resistor divider combined with the CTRL1 output cur- venient but may be replaced with an equivalent amount rent regulation level control makes the LT3763 current of 1210 capacitance to minimize electrical noise.
  • Page 3: Quick Start Procedure

    DEMO MANUAL DC2331A-A/DC2331A-B QUICK START PROCEDURE To evaluate the performance of Follow Steps 1–8 to Use DC2331A-A Without the Multi-Chip (Master-Slave) Feature: • DC2331A-A without using the multi-chip (master- slave) feature of the LT8550, follow steps 1–8 of the 1. Use a single DC2331A-A assembly procedure below 2.
  • Page 4 DEMO MANUAL DC2331A-A/DC2331A-B QUICK START PROCEDURE 5. Set the phase selection jumpers as shown below: 11. Set the SYNC jumpers JP5: • On the master assembly DC2331A-A, set JP5 to GND. • On the slave assemblies DC2331A-B, set JP5 to SYNC_U1. 6. Connect the input power supply with power off, load and meters as shown in Figure 1, Proper Equipment 12.
  • Page 5 DEMO MANUAL DC2331A-A/DC2331A-B QUICK START PROCEDURE • Connect the input power supply with power off, NOTE: If the output voltage is low, try startup again load and meters. See the next section, Power using SHDN with the load disconnected. The load Connections Between Assemblies and Optional may cause low output if some of the DC2331A power Heatsinks, for tips on how to connect input and...
  • Page 6 DEMO MANUAL DC2331A-A/DC2331A-B QUICK START PROCEDURE EFFICIENCY = 12V fs = 250kHz IN–W/O SHEDDING IN–W/ SHEDDING IN–W/O SHEDDING IN–W/ SHEDDING POWER LOSS LOAD CURRENT (A) DC2331A F03 Figure 3. Efficiency and Power Loss—DC2331A-A SHDN 2V/DIV 20mV/DIV NO LOAD 5V/DIV 20mV/DIV = 0.165 LOAD 10mV/DIV 5V/DIV...
  • Page 7 DEMO MANUAL DC2331A-A/DC2331A-B QUICK START PROCEDURE Figure 8. 56V , 12V at 70A Thermal Image—DC2331A-A. Vertical Orientation with No Forced Air Rev. 0...
  • Page 8 DEMO MANUAL DC2331A-A/DC2331A-B POWER CONNECTIONS BETWEEN ASSEMBLIES AND OPTIONAL HEATSINKS The power connections between master and slave and the input supply or load — can be assembled using the DC2331A assemblies — and between the DC2331A system common components and hand tools shown in Figure 9. Figure 9.
  • Page 9 DEMO MANUAL DC2331A-A/DC2331A-B POWER CONNECTIONS BETWEEN ASSEMBLIES AND OPTIONAL HEATSINKS The power connections between master and slave between master and slave grounds will cause undesired DC2331A assemblies are important since unequal I*R current in the signal grounds of the control interface rib- voltage drops in the power ground connections (VIN bon cable.
  • Page 10 DEMO MANUAL DC2331A-A/DC2331A-B POWER CONNECTIONS BETWEEN ASSEMBLIES AND OPTIONAL HEATSINKS To minimize the offset voltage between assembly grounds, slave assembly has four power sections, then the resis- the resistance of the ground power cabling should be tance of the master ground cabling should be 4/5 of the inversely proportional to the number of power sections slave ground cable resistance.
  • Page 11 DEMO MANUAL DC2331A-A/DC2331A-B POWER CONNECTIONS BETWEEN ASSEMBLIES AND OPTIONAL HEATSINKS Heatsinks as shown in Figure 12 can be added to each components and the ambient environment to increase master and slave DC2331A assembly power section. output power capability or lower component tempera- When used with a fan, the heatsinks will decrease tures.
  • Page 12: Parts List

    DEMO MANUAL DC2331A-A/DC2331A-B PARTS LIST ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER DC2331A-A Required Circuit Components CIN1, CIN2, CIN3, CIN4, CIN5 CAP ., X7S, 4.7µF, 100V, 10%, 1210 MURATA, GRJ32DC72A475KE11L CIN6, CIN7, CIN8, CIN9, CIN10, CIN11, CIN12, CAP ., X7R, 15µF, 100V, 10%, 2220 MURATA, KRM55WR72A156MH01K CIN13 CIN14, CIN15 (J-LEAD)
  • Page 13 VISHAY, CRCW060375K0FKEA RES., 1M, 1/10W, 1%, 0603 VISHAY, CRCW06031M00FKEA RES., 150k, 1/10W, 1%, 0603 VISHAY, CRCW0603150KFKEA I.C., LT8550, 52QFN ANALOG DEVICES, LT8550EUKG#PBF I.C., LED DRIVER, 28TSSOP ANALOG DEVICES, LT3763EFE#PBF I.C., REG., TSSOP28FE-EA ANALOG DEVICES, LT8631EFE#PBF DC2331A-A Additional Demo Board Circuit Components CIN16 CAP ., ALUM., 470µF, 20%, 63V...
  • Page 14 RES., OPTION, 0805 R106(OPT) RES., OPTION, 2512 U4 (OPT) I.C., OPTION, OPAMP , 8MSOP ANALOG DEVICES, LT1636CMS8#PBF DC2331A-A Hardware: For Demo Board Only E1, E2, E3, E4, E5, E6, E7, E8, E9, E10, E11, TESTPOINT, TURRET, .061" MILL-MAX, 2308-2-00-80-00-00-07-0 E12, E13, E14, E15, E16, E17, E18, E19, E20...
  • Page 15 RES., CHIP , 1Ω, 1/10W, 5%, 0603 VISHAY, CRCW06031R00JNEA RES., 19.6k, 1/10W, 1%, 0603 VISHAY, CRCW060319K6FKEA RES., 75k, 1/10W, 1%, 0603 VISHAY, CRCW060375K0FKEA RES., 1M, 1/10W, 1%, 0603 VISHAY, CRCW06031M00FKEA I.C., LT8550, 52QFN ANALOG DEVICES, LT8550EUKG#PBF I.C., REG., TSSOP28FE-EA ANALOG DEVICES, LT8631EFE#PBF Rev. 0...
  • Page 16 DEMO MANUAL DC2331A-A/DC2331A-B PARTS LIST ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER DC2331A-B Additional Demo Board Circuit Components CIN4, COUT5(OPT) CAP ., OPTION, 1210 CIN12, CIN13(OPT) CAP ., OPTION, 2220 (J-LEAD) CIN16 CAP ., ALUM., 470µF, 20%, 63V PANASONIC, EEV-FK1J471M CIN20(OPT) CAP ., ALUM., OPTION COUT14, COUT15(OPT) CAP ., ALUM., OPTION...
  • Page 17 DEMO MANUAL DC2331A-A/DC2331A-B PARTS LIST ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER DC2331A-B Hardware: For Demo Board Only E1, E2, E3, E4, E5, E6, E7, E8, E9, E10, E14, TESTPOINT, TURRET, .061" MILL-MAX, 2308-2-00-80-00-00-07-0 E15, E19, E21, E22, E23, E24, E27, E28, E29, E11, E12, E13, E16, E17, E18, E20, E25, E26, TESTPOINT, TURRET, .061"...
  • Page 18 DEMO MANUAL DC2331A-A/DC2331A-B SCHEMATIC DIAGRAM Rev. 0...
  • Page 19 DEMO MANUAL DC2331A-A/DC2331A-B SCHEMATIC DIAGRAM Rev. 0...
  • Page 20 DEMO MANUAL DC2331A-A/DC2331A-B SCHEMATIC DIAGRAM Rev. 0...
  • Page 21 DEMO MANUAL DC2331A-A/DC2331A-B SCHEMATIC DIAGRAM Rev. 0...
  • Page 22 DEMO MANUAL DC2331A-A/DC2331A-B SCHEMATIC DIAGRAM Rev. 0...
  • Page 23 Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
  • Page 24 Board until you have read and agreed to the Agreement. Your use of the Evaluation Board shall signify your acceptance of the Agreement. This Agreement is made by and between you (“Customer”) and Analog Devices, Inc. (“ADI”), with its principal place of business at One Technology Way, Norwood, MA 02062, USA. Subject to the terms and conditions of the Agreement, ADI hereby grants to Customer a free, limited, personal, temporary, non-exclusive, non-sublicensable, non-transferable license to use the Evaluation Board FOR EVALUATION PURPOSES ONLY.

This manual is also suitable for:

Linear dc2331a-bLinear lt8550