Related Manuals for Thermo Scientific Orion 8010cX
Summary of Contents for Thermo Scientific Orion 8010cX
- Page 1 Orion 8010cX Ammonia Analyzer User Manual CIC0004053-01 • Revision C • January 2021...
- Page 2 IMPORTANT Read this instruction manual. Failure to follow the instructions in this manual can result in damage to the unit, injury to operating personnel and poor equipment performance. CAUTION All internal adjustments and maintenance must be performed by qualified service personnel. Material in this manual is for informational purposes only.
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Page 3: Table Of Contents
Contents Preface Legal Information Warranty Information Warranty on Shipments / Returns / Adjustments Limited Warranty General Information Safety Measures Product Overview Intended use Specifications Instrument Size Principles of Operation Installation Unpacking Inspection Requirements for Instrument Installation Flow Cell (Flow cell components are optional) Electrical Connection Main Control Panel Liquid Leakage Alarm... - Page 4 System Running Definition of Menu Structure Main Interface Return Key Parameter Setting Record Query General Setting Manual Operation Maintenance Function Instrument Diagnosis Regular Maintenance General Maintenance Regular Maintenance Cleaning Liquid Leakage Maintenance Long-term Shutdown Common Faults and Troubleshooting Measures Customer Service Compliance Precautions Terms and Conditions Warranty...
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Page 5: Preface
All technical information void the warranty. in this document is for reference purposes only. System Thermo Scientific’s instruments are warranted as follows: configurations and specifications in this document supersede all previous information received by the purchaser. -
Page 6: Warranty On Shipments / Returns / Adjustments
Thermo Fisher Scientific’s or the distributor’s determination with regard thereto shall be final. All parts that are replaced under warranty will become the property of Thermo Fisher Scientific. Preface Orion 8010cX Ammonia Analyzer... -
Page 7: General Information
General Information Th is m a nu al prov i des th e op er at i on, ma i n te na n ce , troubleshooting and other contents of Thermo Scientific™ Orion™ 8010cX Ammonia Analyzer. Read this manual completely before installing and operating this equipment. - Page 8 Note Indicates important information that requires special attention. Indicates a situation which, if not avoided, may cause damage to the instrument or Notice instruction for special use. General Information Orion 8010cX Ammonia Analyzer...
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Page 9: Product Overview
Thermo Fisher Scientific Inc. detection of sewage treatment facilities, etc. Specifications Table 2. Specifications of Orion 8010cX Ammonia Analyzer Range of measurement Range 1: (0.02 - 2) mg/L; Range 2: (0.1 - 15) mg/L;... - Page 10 Table 2. Specifications of Orion 8010cX Ammonia Analyzer Operating temperature 5°C to 40°C* (41°F to 104°F) Environment requirements Maximum humidity 95% RH, no condensation Water sample flow 50 -1,000 mL/min Water sample pressure 0.2 - 5 bar (3 - 72.5 psi) Range of water sample 0°C to 50°C (32°F to 122°F)
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Page 11: Instrument Size
Mounting panel base plate 7. Touch screen Signal line interface Note: If a refrigerator is provided on site, the reagent 2 must be stored in the refrigerator to prolong its service life. Figure 2. External interfaces of Ammonia Analyzer Orion 8010cX Ammonia Analyzer Product Overview |... -
Page 12: Principles Of Operation
It is also an important water quality parameter for water quality detection. Orion 8010cX Ammonia Analyzer is based on the Salicylate Colorimetric method. In this measurement technique: Ammonium reacts with salicylate and hypochlorite ions in the presence of alkaline condition and catalysts to generate a blue-green compound. -
Page 13: Installation
20 ±10°C and the maximum humidity without condensation is less than 95%. Orion 8010cX Ammonia Analyzer has IP65 protection grade and can be installed outdoors. However, the installation position of the instrument must be dry and avoid direct sunlight, and the temperature variation between day and night shall not be higher than 10°C / 24h. - Page 14 Note: Deionized water must be a clear, colorless, odorless and tasteless liquid, (it should not contain ammonia) and its resistivity is greater than 2 MΩ • cm (megohm • cm). 10 | Installation Orion 8010cX Ammonia Analyzer...
- Page 15 Refer to the following Figure 6 on page 09 Figure 6. Schematic Diagram of Wall Mounted Ammonia Analyzer Orion 8010cX Ammonia Analyzer Installation |...
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Page 16: Flow Cell (Flow Cell Components Are Optional)
The entire flow cell is fixed on the side wall of the Ammonia Flow cell Analyzer with two M4 x 40 mm screws, as shown in Figure 8. upper cover 12 | Installation Orion 8010cX Ammonia Analyzer... - Page 17 Flow Cell to the side of quick connector at the the case. bottom of the Flow Cell. The outer diameter of the hose is Ø10. Orion 8010cX Ammonia Analyzer Installation |...
- Page 18 Flow Cell and the to prevent water leakage. T-type tee fitting on the bottom as shown below, and insert it as deep as possible. 14 | Installation Orion 8010cX Ammonia Analyzer...
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Page 19: Electrical Connection
1 minute. Start the automatic measurement of the 24 V and is installed at the water inlet of the flow cell. instrument. For the installation of the electric ball valve, refer to Figure 10. Orion 8010cX Ammonia Analyzer Installation |... -
Page 20: Main Control Panel
Notices before Wiring • Make sure the power cord is not powered on before connecting the power supply to the instrument. • Cut off the power supply previously connected to the relay; 16 | Installation Orion 8010cX Ammonia Analyzer... - Page 21 Colors of Yellow Brown Blue Power Cords green Figure 14. Schematic Diagram of Signal Wiring Figure 12. Wiring of AC Power Supply Figure 15. Schematic Diagram of 0/4 - 20mA Current Loop Link Orion 8010cX Ammonia Analyzer Installation |...
- Page 22 3 and pin 4 of J1 and J2 provide a 24 V DC power supply. Refer to Figure 16 for specific digital power access. Refer to Table 7 for digital signal input wiring. Figure 16. Digital Power Access 18 | Installation Orion 8010cX Ammonia Analyzer...
- Page 23 Figure 18. Schematic Diagram of RS485 Communication Signal Wiring Orion 8010cX Ammonia Analyzer Installation |...
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Page 24: Liquid Leakage Alarm
Only when the error is corrected and the liquid leakage sensor recovers to be dry again can the measurement operation be restarted. Dispose liquid and waste after wiping properly according to local regulations. 20 | Installation Orion 8010cX Ammonia Analyzer... -
Page 25: System Startup
Reagent 3), and at 5 standard solutions and deep cleaning solution. Customers are suggested to purchase them directly from Thermo Fisher except for deep cleaning solution. For the tubing connection of specific reagents, standard solution and deep cleaning solution, refer Figure 20. Orion 8010cX Ammonia Analyzer System Startup |... - Page 26 Deionized water tube (1 in total) (provided by customer) Validation solution Tubing of tested water sample (1 in total) Figure 20. Schematic Diagram of tubing Connections of Reagent, Standard Solution and Deep Cleaning Solution 22 | System Startup Orion 8010cX Ammonia Analyzer...
- Page 27 • After installation, ensure that all vent holes of bottles are unblocked. • The length of tubes R1, R2 and R3 should be controlled within a certain range, and R1 is suggested not to exceed 1.0 m. Orion 8010cX Ammonia Analyzer System Startup |...
- Page 28 • The liquid waste tubes should not be immersed below the level of liquid waste to avoid the suck-back of liquid wastes. 24 | System Startup Orion 8010cX Ammonia Analyzer...
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Page 29: Instrument Startup
The user can select tubing solutions to prime such as: deionized water, water sample, standard solution, reagent 1, reagent 2, reagent 3 and all. It is recommended that deionized water shall be 5 mL, and other solutions shall be 1.2 mL. Orion 8010cX Ammonia Analyzer System Startup |... -
Page 30: System Running
System Running Definition of Menu Structure The operation interface of Orion 8010cX Ammonia Analyzer is simple and easy to understand. From the definition of menu structure, the menu definition of this instrument is as follows: Figure 22. Menu Structure of Orion 8010cX Ammonia Analyzer... - Page 31 Area Equipment Status Progress Bar, Last Measurement and Calibration Time Display Area Figure 24. Main Interface of Orion 8010cX Ammonia Analyzer in Case of Alarm Login Port Main Interface Operation Area Icon Identification Icon Identification Area: Icon identification area is used to...
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Page 32: Return Key
Note: When times of cleaning here is set as N, and N times of cleaning will be added in the automatic analysis process. Use an injection pump to extract air, and stir the water sample Water sample pre-stirring in flow cell reversely. 28 | System Running Orion 8010cX Ammonia Analyzer... - Page 33 In Orion 8010cX Ammonia Analyzer, standard recommended to open automatic initialization when the curve information of each measuring range is preset to instrument is used.
- Page 34 4.5 mg/L, then an alarm will be output when the When the measured variance exceeds the allowable concentration exceeds 4.5 mg/L. If the measured value lower deviation, the instrument will conduct an auto-calibration and 30 | System Running Orion 8010cX Ammonia Analyzer...
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Page 35: Record Query
USB storage device is required to be connected to the instrument. Record query is used to query various records, including alarm records, measurement records, calibration records and operation records. Click different record bars to enter different record query interfaces. Orion 8010cX Ammonia Analyzer System Running |... -
Page 36: General Setting
By sliding or clicking up and down buttons, select the desired language. Click “Save” and the Orion 8010cX Ammonia Analyzer provides users with analysis instrument is set to the desired language. operation, calibration operation, deep cleaning operation, and Date: Date setting includes selecting three different display emptying processes. - Page 37 Then click the “Start” button for verification. During verification, ensure that the instrument is in the idle state. When the user is conducting instrument verification, it is recommended that the standard sample shall be purchased Orion 8010cX Ammonia Analyzer System Running |...
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Page 38: Maintenance Function
1 calibration pre-loading tubes, emptying of the measuring cell and and analog output 2 calibration. reaction cell, sample pre-mixing, routine cleaning, deep cleaning, and back flushing, etc. 34 | System Running Orion 8010cX Ammonia Analyzer... -
Page 39: Instrument Diagnosis
After the setting is finished, click “Execute”, and the ten-way valve and reagent switching three-way valve will be switched according to the set positions. Orion 8010cX Ammonia Analyzer System Running |... - Page 40 For a relay, it is 36 | System Running Orion 8010cX Ammonia Analyzer...
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Page 41: Regular Maintenance
Regular Maintenance The case of Orion 8010cX Ammonia Anal yzer has a Regularly check the whole system to see if there are any protection lock, which can only be opened by a key. After it is abnormal parts; opened, you can update reagents, adjust parameters, and Regularly check all fluid path connections to see if there is carry out related regular maintenance work. -
Page 42: Cleaning
2.Put on protective gloves, goggles and protective clothing. before the instrument is ready for a long-term shutdown, and multiple manual cleaning operations are required before the instrument is recovered for usage after a long-term shutdown. 38 | Regular Maintenance Orion 8010cX Ammonia Analyzer... -
Page 43: Long-Term Shutdown
“Instrument maintenance” >> “Pre-load tubeline” in the main menu, select “All”, set the pre-loaded volume to “1.2 ml”, then click “Start” and wait for the completion of the pre-loading of all tubelines. It can be seen that the Orion 8010cX Ammonia Analyzer Regular Maintenance |... -
Page 44: Common Faults And Troubleshooting Measures
LED and observe whether the PD (photo diode) detection voltage is stable; 5.If the fault still occurs, contact the after-sales personnel to confirm the fault and repair it. 40 | Common Faults and Troubleshooting Measures Orion 8010cX Ammonia Analyzer... - Page 45 Expiration of service life of rotary test results, and even damage to the instrument; valve (W7) 2.If the service life of the rotary valve expires, contact the after-sales personnel for maintenance and replacement. Orion 8010cX Ammonia Analyzer Common Faults and Troubleshooting Measures |...
- Page 46 5.Directly replace the sample tube or liquid storage ring. 6.Whether directly replace the sample tube or clean the sample tube, the liquid level sensor needs to be calibrated after cleaning or replacement. 42 | Common Faults and Troubleshooting Measures Orion 8010cX Ammonia Analyzer...
- Page 47 4.After all the above steps have been checked and the problem is solved, rerun the analysis procedure to see if the fault has been eliminated. If the fault still occurs, contact the after-sales personnel to confirm the fault and repair it. Orion 8010cX Ammonia Analyzer Common Faults and Troubleshooting Measures |...
- Page 48 If yes, tighten the syringe pump or replace the syringe pump and its black flat gasket; 44 | Common Faults and Troubleshooting Measures Orion 8010cX Ammonia Analyzer...
- Page 49 4.After all the above steps have been checked and the problem is solved, rerun the analysis procedure to see if the fault has been eliminated. If the fault still occurs, contact the after-sales personnel to confirm the fault and repair it. Orion 8010cX Ammonia Analyzer Common Faults and Troubleshooting Measures |...
- Page 50 3.Cut off the power supply of the instrument, power on it again, and check whether the electronic rotary valve works normally. If the fault still occurs, contact the after-sales personnel to confirm the fault and repair 46 | Common Faults and Troubleshooting Measures Orion 8010cX Ammonia Analyzer...
- Page 51 3.After all the above steps have been checked and the problem is solved, recalibrate LED; if the fault still occurs, please contact the after-sales personnel to confirm the fault and repair it. Orion 8010cX Ammonia Analyzer Common Faults and Troubleshooting Measures |...
- Page 52 When the next round of initialization operation is performed, the system will reconfirm the relevant error information. If the problem is detected to have been eliminated, the error information would automatically disappear. 48 | Common Faults and Troubleshooting Measures Orion 8010cX Ammonia Analyzer...
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Page 53: Customer Service
Customer Service Compliance Precautions Minimum Order The minimum order amount required for Thermo Scientific This equipment would generate, use and radiate radio Orion process products is $100. This order is considered as a frequency energy. If not installed and used according to the product purchase order shipped to a single location. -
Page 54: Warranty
Warranty According to the operation restriction and maintenance procedures given in the User Guidelines, Thermo Scientific Orion process products are guaranteed to be free from material and process defects within 12 months from the date... -
Page 55: Accessories Information
Table 13. Ordering Information of for Analyzer, Consumables and Related Accessories Order number Description 8010CX Orion 8010cX Ammonia Analyzer 220 V Reagent 2 refrigerator (mainly applicable to Chinese and European 8010RFG220 markets) 8010RFG115 115 V Reagent 2 refrigerator (mainly applicable to North American market) -
Page 56: Regulatory
WARNING Statement: EMC Registration is done on this equipment for business use only. It may cause interference when the product would be used in home. This warning statement applies a product for business use. 52 | Regulatory Orion 8010cX Ammonia Analyzer... - Page 57 Water Analysis Instruments Australia China Germany India Tel: (613) 9757-4300 Tel: (86) 21-68654588 Tel: (49) 6184-90-6000 Tel: (91) 22-4167-8800 In Australia: (1300) 735-295 wai.asia@thermofisher.com info.water.uk@thermofisher.com wai.asia@thermofisher.com InfoWaterAU@thermofisher.com Japan North America Singapore Tel: (81) 045-453-9175 Tel:1-978-232-6000 Tel: (65) 6778-6876 wai.asia@thermofisher.com Info.water@thermofisher.com wai.asia@thermofisher.com Find out more at thermofisher.com/processwater...