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INSTALLATION GUIDE
ENVIROTILE
ISSUE 1
CONTENTS
1.
2.
3.
3.1.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
BE SAFE WHEN WORKING AT HEIGHT
Ensure you conform to the latest Work at
Height Regulations. For more details, visit:
www.hse.gov.uk/work-at-height
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14.
4-5
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11-12
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13-16
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23-24
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25-26
27.
If in doubt at any stage
Please contact the customer services department
from which you purchased the Envirotile from.
0800 988 7307
2020
28-29
41-42
customercare@deeplas.co.uk
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Summary of Contents for Deeplas ENVIROTILE

  • Page 1: Table Of Contents

    BE SAFE WHEN WORKING AT HEIGHT If in doubt at any stage Ensure you conform to the latest Work at Please contact the customer services department Height Regulations. For more details, visit: from which you purchased the Envirotile from. www.hse.gov.uk/work-at-height 0800 988 7307 customercare@deeplas.co.uk...
  • Page 2 Envirotile is a lightweight roof product weighing an average of just 7.8 kilos per square metre in contrast with conventional No additional roof tiles required to accommodate top and...
  • Page 3: Technical Features

    1. TECHNICAL FEATURES Nail or Screw Position for LHS verge secondary fixing (K) Gauge Settings (B) Nail Fixing Aperture (D) Interlocking Insert (A) TOP VIEW Interlocking Open Groove (C) Slate finish aesthetics also provides non slip assistance with foothold Detachable Nibs (F) Gauge Grooves (B) 5mm Expansion line setting (J) Strengthening Rib...
  • Page 4: Technical Information

    At 280mm gauge 11.9 tiles At 265mm gauge 12.6 tiles At 250mm gauge 13.4 tiles Envirotile Weight (single tile) 645g Easy to carry pack (10 tiles) 6.45 kg Suitable Roof Pitch 12.5° to 90° (vertical) Graded battens to be used...
  • Page 5 Must be genuine Deeplas manufactured and supplied parts Deeplas reserves the right to alter any of the elements quoted in the above specification without prior notice. Please note that the above information is given in good faith and should be considered as a guide only, if any values in this specification are of critical importance then we strongly recommend the user arranges independent testing themselves.
  • Page 6: Envirolay Test Results

    For Use in all UK Zonal Areas 1-5 Fully Bre Tested to BS5534 Annex A Fully Exova Tested with Envirotile to DD CEN/TS 1187 test4 –Brooft4 Suitable for use on all Cold or Warm Roof type Structures Summary of test results for wind uplift resistance...
  • Page 7: Installation Guide For Envirotiles

    4. INSTALLATION GUIDE FOR ENVIROTILES This installation guide is aimed at all new users of the Envirotile system - builders, installers and self builders. It is not intended as a guide to general roof construction and examples given here have been created to demonstrate how the Envirotile system is fitted.
  • Page 8: Setting Up

    Note that the roof images provided as content material are indicative examples of standard roof types provided to assist the installer with a visual perspective of the different stages of the Envirotile installation process. Always provide the correct ventilation requirements at the eaves soffit area.
  • Page 9: Ventilation

    SADDLE AND FIXING OF FELT SUPPORT TRAYS Saddle the fascia board the full width of the roof with lengths of specifically designed Deeplas felt support trays. Align and affix to independent rafter centres using galvanised clout nails. Note : At ends overlap each universal felt support tray by a minimum of 100mm to ensure water tightness is maintained.
  • Page 10: Eaves Starter Rail

    MECHANICALLY DRY FIXING VENTILATED EAVES BAR/STARTER RAILS Please note that the Eavebar/Starter Rail ENVEB is an integral part of the Envirotile Roof System and has been specifically designed to provide both the secure patented holding features for the first course of roof tiles as well...
  • Page 11: Envirolay Installation

    System in conformity to Fire Standard BS:476-3. If another universal type of underlay is used for 100mm min Envirotile installation on a cold roof type it will contravene Deeplas’s guarantee and roof performance and all warranties will be considered null and void.
  • Page 12 Note: The gap provided at apex will provide the area for rising interstitial moisture and condensation to escape through the ventilated Envirotile main roof ridge system. ENVIROLAY ABUTMENT WALL DETAIL Run the Envirolay to the wall face and provide an uplift of material of at least 150mm.
  • Page 13: Fitting Battens

    INSTALLING THE FIRST COURSE OF BATTEN The Envirotile system relies upon the first course being an accurate gauge setting and bench mark for penultimate courses Using a standard single Envirotile as (illustrated) will determine the location of the first bottom eaves batten.
  • Page 14 9. FITTING BATTENS BATTEN SETTING OUT AND FIXING 35mm Referring to the illustrations, measure the distance between the top apex final course batten (top edge) to the first bottom eaves course batten (top edge) and from that dimension deduct 35mm. The result is the distance between the top batten and the first course of batten using the top edges to measure from.
  • Page 15 9. FITTING BATTENS RIDGE STRUCTURE Before the last top eaves course batten is fixed, fix a 50mm x 50mm bedded batten above the rafters using rafter straps (non-supplied). Note that the rafter straps are usually supplied flat and need to be bent to shape. Fix the apex batten to the rafters as shown above Then fix the top batten course, 35mm down from the rafter apex 35mm...
  • Page 16 9. FITTING BATTENS ALTERNATIVE TOP BATTEN SETTING OUT Envirotiles can be cut with a hand saw very easily so an alternative option for the batten setting out is to set out the battens up the roof face by the recommended gauge (see page 16) then fit the top batten course so that the gauge is different. For the top row of tiles the installer can then cut off the TOP EDGE of the tile so that it clips into the lower tile and lines up with the top batten edge.
  • Page 17: Dry Verge Installation

    10. DRY VERGE INSTALLATION INSTALLING THE CONTINUOUS DRY VERGE To finish gable ends it is recommended that the continuous dry fix verge (ENV3MDV) is used. This is fitted over the top of the battens and runs along the top edge of the end rafters at gable ends.
  • Page 18: Installing The Envirotiles

    11. INSTALLING THE ENVIROTILES INSTALLING THE ROOF TILES - KEY POINTS Envirotiles are very easy to install, but it will help to familiarise yourself with the important design features of the tile to ensure that you understand how the tiles fix together. Envirotiles are laid using the standard 3 step layout procedure.
  • Page 19 11. INSTALLING THE ENVIROTILES 11.1 BEFORE YOU START Prior to commencement of roof tile installation mark out with a pencil where the tile pack rows are to be conveniently and evenly placed and spaced. Provide enough room between the rows of stacked, packed tiles to be able to work freely and without hindrance.
  • Page 20 11. INSTALLING THE ENVIROTILES 11.2 INSTALLING ROOF TILES ONTO THE EAVES BATTEN Starting from right to left without fixing, run through the full length of the first eaves/course with tiles to ascertain the correct location and permanent fixture position of the first course of tiles. Clip into starter rail Hook over batten Take the first tile and cut off the right...
  • Page 21 Note: Envirotile single and double sized tiles are interchangeable and can be used at gable ends if required. The double tiles are ideal for infilling large runs quickly and for use when cutting around rooflights, dormers, chimneys, etc.
  • Page 22 11. INSTALLING THE ENVIROTILES 11.4 INSTALLING THE ROOF TILES Envirotiles are laid using the standard 3 step layout procedure. 3 tiles 2nd course 1) Start the 3 step tile procedure - 2nd course with a half tile Go back to the 2nd course and run through with 3 tiles only and 2 full tiles and repeat each course above using the same sequence 2) Start the 3rd course with 2 full tiles...
  • Page 23: Abutment Walls

    12. ABUTMENT WALLS INSTALLING A UNIVERSAL ABUTMENT SOAKER Lay the abutment soaker tight against the wall face (as illustrated) positioned above the felt support tray and then permanently fix to the batten edge. Ensure that the abutment soaker overhangs the fascia by the same distance as the eaves course roof tile.
  • Page 24 12. ABUTMENT WALLS 12.1 INSTALLING TILES AT ABUTMENT WALLS At the abutment wall the end roof tiles must be screwed down/secured to the batten in 2 separate places using the 2 fixing points provided. We recommend use of double tiles for Tiles shown for illustration cutting if required.
  • Page 25: Installing The Ridge

    13. INSTALLING THE RIDGE INSTALLING THE VENTILATED RIDGE ROLL With all the roof tiles installed and securely fixed, the next step is to fit the ventilated ridge roll (ENV330RIDGEROLL). VENTILATED RIDGE ROLL - ENV330RIDGEROLL Place the ridge roll over the centre of the bedded batten and lay over the ridge apex ensuring the roof tiles are used as a substrate and overlapped by a...
  • Page 26 13. INSTALLING THE RIDGE 13.1 INSTALLING THE RIDGE PRODUCTS Deeplas supply the dedicated ventilated full ridge system. Gable end cap moulding Main ridge cap moulding Main ridge cap moulding Starting at the right hand side of the roof, align and loosely fit the ridge cap mouldings over the ventilated ridge roll by interlocking the ridge sections together.
  • Page 27: Final Stages

    14. FINAL STAGES FITTING THE GABLE ENDS FASCIA BOARDS AND GUTTERS With all tiles installed and secure, the gutters, downpipes and gable end fascia boards can be installed (note that it may be beneficial to fit the gable end fascia boards before other stages, depending on the material used). Gable end fascia boards Gutters Gable end fascia boards...
  • Page 28: Installing Hip Roofs

    15. INSTALLING HIP ROOFS SETTING UP Prior to commencing the roof it is critical that the roof area that is to be covered with roof tiles is level (at the eaves and ridge) and square to any wall. Note that the construction shown is indicative only. The principles of the roof installation apply for a range of construction details.
  • Page 29 15. INSTALLING HIP ROOFS 15.1 ROOF PANELLING If using plywood panels above rafters, the installer should ensure that there is a ventilation gap of 25mm at the apex ridge area to allow for interstitial condensation to escape. At the hip beams please ensure that a minimum gap of 20mm is provided to compensate for both ventilation and panel expansion.
  • Page 30: Installing Eaves Starter Rail

    DRY FIXING EAVES STARTER RAILS Please note that the Eaves Bar/Starter Rail, ENVEB, is an integral part of the Envirotile Roof System. It has been specifically designed to provide both the secure patented holding features for the first course of roof tiles as well...
  • Page 31: Installing Envirolay

    17. INSTALLING ENVIROLAY ENVIROLAY INSTALLATION PROCEDURE Please note that only Envirolay (ENVIROLAY) is approved for use with Envirotiles. If another underlay is used Deeplas do not guarantee roof performance 100mm min and all warranties are considered null and void. ENVIROLAY (ENVIROLAY)
  • Page 32: Installing Envirotiles

    We recommend marking the line on the roof face as a reference. The nibs on the Envirotile raise the back of the tile off the roof face so maintaining a ventilation path. Starting at the right hand side of the roof face, clip a DOUBLE TILE into the starter rail, locate and position the tile and trim to match the hip as shown.
  • Page 33: Single Hip Roof Faces

    19. SINGLE HIP ROOF FACES Working right to left, fit the Envirotiles in the same way as detailed on pages 20 to 25. Ensure that the Envirotiles are interlocked and fix the tiles directly to the plywood panels. WORK RIGHT TO LEFT Follow the same procedures for the abutment wall side, if required.
  • Page 34: Double Hipped Roof Faces

    20. DOUBLE HIPPED ROOF FACES On a roof face with a double hip install using the same procedure. Trim the last tile on the left in the same way as the first tile on the right to the hip beam line, leaving a ventilation and expansion gap.
  • Page 35: Ventilated Ridge And Hip Roll

    21. VENTILATED RIDGE AND HIP ROLL On a warm roof construction the installer may fit an abutment wall channel or use a simple flashing above or below the tiles. INSTALLING THE VENTILATED RIDGE ROLL With the roof tiles installed and securely fixed, the next step is to fit the ventilated ridge roll (ENV330RIDGEROLL) to the main roof ridge and aluminium hip roll (ENV180HIPROLL) to the hips.
  • Page 36: Installing The Ridge

    22. INSTALLING THE RIDGE INSTALLING THE RIDGE MOULDINGS Ridge to apex cover moulding Main ridge cap moulding Main ridge cap moulding Starting at the right hand side loose fit the ridge to apex cover moulding over the hip to ridge apex. Then loose fit the ridge cap moulding over the ventilated ridge roll and then interlock with the next ridge cap.
  • Page 37: Installing The Hip Ridge

    23. INSTALLING THE HIP RIDGE INSTALLING THE HIP RIDGE MOULDINGS Starting at the end of the hip (low point) Hip cap moulding loose fit the hip end cap over the hip roll and against the tile edges. Then loose fit the hip cap as shown.
  • Page 38: Fitting The Gutters

    24. FITTING THE GUTTERS With all tiles installed and secured, the gutters and downpipes can be fitted. DON’T FORGET YOUR PROJECT COMPLETERS: Timber Roofing Membranes Fixings Deeplas Roofline Marshall Tufflex Guttering Felt Support Trays Silicones and Sealants Cleaning Products Tools...
  • Page 39: Envirotile Slate Components List

    25. ENVIROTILE SLATE COMPONENTS LIST Envirotile Slate Single – Size: L:365mmxW:325mmxD:11mm Slate Grey ENVSLSSG Dark Brown ENVSLSBR Terracotta ENVSLSTR Anthracite Grey ENVSLSBK Envirotile Slate Double – Size: L:365mmxW:630mmxD:11mm Slate Grey ENVSLDSG Dark Brown ENVSLDBR Terracotta ENVSLDTR Anthracite Grey ENVSLDBK Envirotile Slate Half – Size: L:365mmxW:175mmxD:11mm...
  • Page 40: Envirotile Standard Components List

    26. ENVIROTILE STANDARD COMPONENTS LIST Envirotile Standard Single – Size: L:365mmxW:325mmxD:11mm Anthracite Black ENVSTSAG Slate Grey ENVSTSGY Dark Brown ENVSTSBR Terracotta ENVSTSTR Envirotile Standard Double – Size: L:365mmxW:630mmxD:11mm Anthracite Black ENVSTDAG Slate Grey ENVSTDGY Dark Brown ENVSTDBR Terracotta ENVSTDTR Ridge Cap – Size: L:475mmxW:300mmxH:170mm...
  • Page 41: Envirotile Standard/Slate Components List

    27. ENVIROTILE STANDARD/SLATE COMPONENTS LIST Standard Lowline Vent – Size: L:365mmxW:325mmxD:11mm + Profile Anthracite Grey ENVSTLVTAG Grey ENVSTLVTGY Brown EENVSTLVTBR Terracotta ENVSTLVTTR Standard Cowl Vent – Size: L:365mmxW:325mmxD:11mm + Profile Anthracite Grey ENVSTCVTAG Grey ENVSTCVTGY Brown ENVSTCVTBR Terracotta ENVSTCVTTR Square to Round Pipe Adaptor – Size: 110mm 3m Dry Verge –...
  • Page 42 27. ENVIROTILE STANDARD/SLATE COMPONENTS LIST Screw Cover Cap – Size: Large Aluminium Hip Roll – Size: Dx180mmxL:6000mm Anthracite Grey ENVSCCLAG Aluminium Hip Roll 180mm ENV180HIPROLL Grey ENVSCCLGY Brown ENVSCCLBR Terracotta ENVSCCLTR Screw Cover Cap – Size: Small Anthracite Grey ENVSCCSAG...
  • Page 43 DESIGN GRID...
  • Page 44 Ceiling Panels Cladding Slateskin GRP Deeplas Window Rainwater Shower Panels Twinson Fencing Sheet Tile System Boards Customer service If you need any assistance, please call the Customer Services 0800 988 7307 team on the following number or visit deeplas.co.uk DE00002 Is1/SEPT20...

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