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Deeplas OASIS POLYCARBONATE VERANDA Installation Manual

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OASIS POLYCARBONATE VERANDA
INSTALLATION GUIDE
ISSUE 1
CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
BE SAFE WHEN WORKING AT HEIGHT
Ensure you conform to the latest Work at
2
Height Regulations. For more details, visit:
2
www.hse.gov.uk/work-at-height
3
4-6
7-12
13-32
33
If in doubt at any stage
33
33
Please contact our Technical Support
33
for additional support or advice.
0800 988 3047

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Summary of Contents for Deeplas OASIS POLYCARBONATE VERANDA

  • Page 1: Table Of Contents

    OASIS POLYCARBONATE VERANDA INSTALLATION GUIDE ISSUE 1 CONTENTS BE SAFE WHEN WORKING AT HEIGHT Ensure you conform to the latest Work at Introduction Height Regulations. For more details, visit: Safety precautions and warnings www.hse.gov.uk/work-at-height Product description Parts overview Preparation for assembly...

  • Page 2: Introduction

    Before you can start enjoying your patio roof it must be assembled properly. This manual provides clear instructions for all the steps you must complete for correct assembly of your Deeplas patio roof. We recommend that you take the time to read the entire manual before you begin assembly.

  • Page 3: Product Description

    The Deeplas Bosco patio roof is available as standard in widths of 4060, 5060 or 6060 as a single section; there is no limit to the number of sections that can be joined end to end. The roof can have a length of 2500, 3000, 3500 or 4000mm (measured horizontally).

  • Page 4: Parts Overview

    4. PARTS OVERVIEW 4. Parts overview 4.1 EXPLODED VIEW 4.1 Exploded view 4.2 Delivery inspection The patio roof shown in this manual is a 5x3 metre Bosco with the posts on foundation blocks. This merely serves as an example. The type and number of components supplied depends on your order. Note: Always carefully check the delivered items against the accompanying delivery note to ensure DELIVERY INSPECTION that the quantity and quality are correct.
  • Page 5 4.3 PARTS LIST 4.3 Parts list The following overview shows which parts are packed together. Carefully check the individual packaging units The following overview shows which parts are packed together. Carefully check the individual against the order form for quantity and quality. packaging units against the order form for quantity and quality.
  • Page 6 16. Anti-dust tape 14. Polycarbonate 15. Anti-dust tape (Perforated) sheet 980mm (Non-perforated) 1x bag of screws 24. Trim cover 24A. Trim cover 1x bag of screws short 4.2x16 + bit gutter profile gutter profile long 4.2x40 round traditional 08A. Rainwater 04.

  • Page 7: Preparation For Assembly

    Dimensions & slope Rubber seals A Deeplas roof should be installed with a slope of 120mm A Deeplas patio roof is standard equipped with pre- per metre. The height of the wall profile and the passage assembled, colour-matched rubber seals.
  • Page 8 5.2 INSPECTION OF TOOLS AND ACCESSORIES 5.2 Inspection of tools and accessories O A S I S P O L Y C A R B O N A T E V E R A N D A I N S T A L L A T I O N G U I D E...
  • Page 9 W: Length of wall profile, gutter profile and decorative profile. The Deeplas patio roof is available in a large range of sizes. Moreover, the roof has a modular design and can be quickly and H1: Height from ground to bottom of wall profile.
  • Page 10 5.3.1 HEIGHT ADJUSTMENTS A Deeplas patio roof is designed for a slope of 120mm per metre. All the static strength calculations, as well as all sizes and dimensions in this manual, are based on this. The height of the wall profile and the passage height (distance from bottom of gutter to the ground) are completely dependent on each other and determined by this slope.
  • Page 11 4060, 5060 or 6060 mm. There is no limit to the width in which the Deeplas patio roofs can be delivered. This is because the patio roofs can be joined end to The centre-to-centre distance between the rafters of a Deponti patio roof is 1000 mm (1 metre).
  • Page 12 5.4 JOINING PATIO ROOFS (CONTINUED) 5.4 Joining patio roofs (continued) It is recommended that you join the gutter sections with the supplied gutter connector before installation. It is recommended that you join the gutter sections with the supplied gutter connector before The installation steps are shown below: installation.

  • Page 13: Assembly

    6. Assembly 6.1 Mounting the wall profile 6.1 Mounting the wall profile If the wall profile does not need to be shortened, you can mount it straight away. Otherwise you 6. ASSEMBLY must first cut the wall profile to the desired length. Do not place the supplied rubber strip in the wall If the wall profile does not need to be shortened, you can mount it straight away.
  • Page 14 4. Fasten the wall profile with the supplied frame fixing screws (these should only be used if appropriate for the wall material). 5. Degrease the top edge of the wall profile along the wall. 6. Caulk the top edge of the wall profile (between the wall and the wall profile) to make a good seal.
  • Page 15 6.2 Pre-installing the gutter 6.2 Pre-installing the gutter If the standard gutter length is correct, you can pre-install it straight away. If not, you must first cut If the standard gutter length is correct, you can pre-install it straight away. If not, you must first cut the gutter profile and decorative profile to the desired length.
  • Page 16 1. Place the gutter flat and firm on a table or sawhorses. 1. Place the gutter flat and firm on a table or sawhorses. Place the decorative profile on the top of the gutter. Place the decorative profile on the top of the gutter. 2.
  • Page 17 foundation block is placed at least 100 mm below ground level, and place them level. Place the centre of the foundation block at distance L + 55 mm from the rear of the wall profile. Make sure that the foundation blocks are positioned perfectly square. Connect the drain to the side 6.3 INSTALLING POSTS, GUTTER AND END RAFTERS outlet of the rainwater discharge foundation block.
  • Page 18 and fasten the post with M8x40 hex bolts (incl. washers). Make sure the post is level. 3. Place the other posts on the foundation blocks and secure them so they are plumb. ½B-55mm ½B-55mm Min. 100mm Note: If you shorten any of the posts, take into account the depth of the foundation blocks and the bottom end of the post. 1.
  • Page 19 6.3.2 Installing the gutter 1. Now place the pre-assembled gutter profile on the posts. Make sure the leaf catcher is positioned properly in the PVC www.deponti.com Patio Roof Manual – Type Bosco rainwater discharge pipe. 2. Screw the posts to the gutter with one short screw through the lower lip of the gutter profile and into the post. This way you can adjust the position of the gutter later, if necessary.
  • Page 20 2. Place the left and right end rafters in both the gutter profile and the wall profile, one by one. Make sure that the outer edges of the end rafters are flush with the ends of the gutter profile and wall profile.
  • Page 21 Screw the end rafters to both the gutter profile and wall profile from the top with one short screw per end. Make sure the roof is completely square. Secure the end rafters with the second screw. Screw the end rafters to both the gutter profile and wall profile from the top with one short screw per end. Make sure the roof is completely square.
  • Page 22 1000mm Note: if you install Deeplas LED lighting, we recommend performing the installation before placing the middle rafters. If you do not shorten the width of your patio roof, you can use the trim elements for the gutter as spacers between the rafters.
  • Page 23 distance. 5. Screw the middle rafters to both the gutter profile and wall profile with two short screws. 940mm 940mm 940mm 940mm 4. Then place the remaining middle rafters in the wall profile and gutter profile at the desired distance. 5.
  • Page 24 CLICK ! Note: if Deeplas LED lighting is installed, make sure all the cabling is properly positioned and connected before the inside trim covers are fitted. We recommend placing the transformer behind a trim click strip so it will be easily accessible for future service.
  • Page 25 2. Place the long condensation profiles (980 mm) at the gutter end of the roofing sheets, where the perforated anti-dust tape is located. These condensation profiles have pre-drilled holes for drainage of the condensation water. 6.5 PREPARING AND INSTALLING THE ROOFING SHEETS 935mm UV side up 980mm...
  • Page 26 (1 top – 1 bottom – 1 middle). CLICK ! 1. Place the first roofing sheet between the rafters. Note: UV side up, the long condensation profile with the tab down and on the gutter side. 2. Carefully cut the pre-fitted rubber seals in the aluminium end cover strip to size. 3.
  • Page 27 anchoring. Once the strip is positioned correctly, click the trim click strip into the middle rafter (use a rubber mallet). 4. Now screw the middle cover strip to three points on the middle rafter with long stainless steel screws (1 top – 1 bottom – 1 middle). CLICK ! 1.
  • Page 28 5. Repeat steps 1 to 4 on pages 29 & 30 for installation of the other cover strips. 5. Repeat steps 1 to 4 on pages 29 & 30 for installation of the other cover strips. CLICK ! CLICK ! 6.
  • Page 29 6.6 Finishing 6.6 FINISHING 6.6 Finishing Si li con spray Si li con spray 1. Position the rubber strip in the wall profile properly so it covers the sheets and cover strips. 2. Carefully cut the rubber strip to size at both ends. 3.
  • Page 30 5. Carefully screw the decorative profile trim cover to the gutter profile and the decorative profile with the short screws in the guides provided for this purpose. 6. Caulk the inside of the gutter so it is waterproof. 4. Apply caulk to both ends of the gutter profile and decorative profile. 5.
  • Page 31 8. Remove the protective film from the roofing sheets and the aluminium parts. 7. Now attach the sheet stoppers to the cover strips of the end rafters with the short screws. 8. Remove the protective film from the roofing sheets and the aluminium parts. www.deponti.com Patio Roof Manual –...
  • Page 32 9. Secure your posts with the second short screw. 10. If there is a small gap between the top of the posts and 9. Secure your posts with the second short screw. the gutter you can seal it with caulk. 10.

  • Page 33: Maintenance

    8. DISPOSAL OF WASTE Dispose of the product according to local laws and regulations. 9. GUARANTEE For a copy of the Deeplas product guarantee certificate please visit the following web page: https://www.eurocell.co.uk/technical-support/guarantee-certificates/conservatory-certificates please advise re web address and QR code 10.
  • Page 34 DESIGN GRID O A S I S P O L Y C A R B O N A T E V E R A N D A I N S T A L L A T I O N G U I D E...
  • Page 35 DESIGN GRID...
  • Page 36 & CEILING PANELS SKIRTING CLADDING SLATESKIN GRP DEEPLAS WINDOW RAINWATER SHOWER PANELS GARDEN ROOMS SHEET TILE SYSTEM BOARDS Customer service If you need any assistance, please call the Customer Services team on 0800 988 7307 or visit deeplas.co.uk XDE00056 Is1/Mar22...

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