SteelMax SM-D1 Operator's Manual

SteelMax SM-D1 Operator's Manual

Portable magnetic drilling machine
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OPERATOR'S MANUAL
BEFORE USE
EYE PROTECTION
REQUIRED
Serial #
STEELMAX
Portable Magnetic Drilling Machine
WARNING!
,
BE SURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
HEARING PROTECTION
REQUIRED
CUTTING AREA OR
MACHINE ARBOR
MODEL #SM-D1
d1
®
NEVER PLACE
LINE VOLTAGE
FINGERS NEAR
PRESENT
Date of Purchase
.
BEWARE OF
ROTATING
MACHINE PARTS

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Summary of Contents for SteelMax SM-D1

  • Page 1 BE SURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED FINGERS NEAR PRESENT ROTATING CUTTING AREA OR MACHINE PARTS MACHINE ARBOR MODEL #SM-D1 Serial # Date of Purchase...
  • Page 2: Table Of Contents

    Specifications ..........17 Available SteelMax Cutters ........18...
  • Page 3: Introduction

    This performance advantage has been virtually impossible in a drill with the size and weight of the SteelMax d1 until now. The SteelMax d1 provides the latest state of the art features in portable drilling equipment. Among the features are a no-maintenance rail system that eliminates older gib type systems, which lowers maintenance and maximizes the life of your SteelMax annular cutters.
  • Page 4: Limited Warranty

    S t e e l M a x , w h i c h s h a l l b e t h e b u y e r ’s s o l e a n d exclusive remedy for defective goods. In no event shall SteelMax be liable for loss or damage resulting directly or i n d i r e c t l y f r o m t h e u s e o f m e r c h a n d i s e o r f r o m a n y o t h e r c a u s e .
  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING! WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. Never Remove Swarf With Bare Hands •...
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS ( CONT 13. Secure Work • Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate tool. 14. Do Not Overreach • Keep proper footing and balance at all times. 15.
  • Page 7: Grounding Instructions And Extension Cords

    1. Read and follow operator’s manual thoroughly. Instructions are intended as a guide in safe operating procedures and practices. Always contact SteelMax in the event any instruction is not clearly understood. 2. Never wear loose clothing or gloves when working near cutting area or machine arbor.
  • Page 8: Contents Of Package

    2. Remove any excessive scale or rust from surface to be drilled. 3. When drilling thin materials, SteelMax recommends placing a steel plate under the work piece and d1 magnet area to increase magnetic holding force. Failure to do so may result in dangerous operation.
  • Page 9: Ready For Cutting

    READY TO MAKE THE CUT 1. Insert the annular cutter in to the machine arbor, lining up the flats on the cutter shank drive with the set screws on the arbor. Secure the set screws making sure the screws are recessed in arbor body. 2.
  • Page 10: After Cutting

    (Caution: Do not use the pilot pin as damage can result). NORMAL MAINTENANCE 1 1 . The SteelMax d1 drilling machine is equipped with new unique system for elimination of excess play in slide guides.This rail guide system completely eliminates maintenance or adjustment. 2 2 .
  • Page 11: Labels

    Portable Magnetic Drilling Machine Labels SteelMax ® The figure below shows all labels included on the d1 drilling machine. As a required item for machine safety, contact the factory for replacement labels if they become damaged. WARNING ! WARNING ! Read the Operation Manual before starting.
  • Page 12: Exploded Views

    XPLODED IEWS...
  • Page 13: Parts List

    Parts List SteelMax ® Item Description Part Number 01.01 MAIN BODY ASSEMBLY C31272-010-10-01 01.02 PINION SHAFT ASSEMBLY C31271-010-20-01 01.03 D-RING STRAP C31272-010-30-00 01.04 ELECTROMAGNETIC BASE C31271-010-40-01 01.05 STRAIN RELIEF PG7 H01131-133-01-04 01.06 HEX SOCKET BOLT M6X25 N18230-206-20-02 01.07 SPRING WASHER 6,1 N18200-806-01-01 01.08...
  • Page 14: Wiring Diagram

    Wiring Diagram SteelMax ® SteelMax d1 Drilling Machine wiring diagram...
  • Page 15: Basic Troubleshooting

    BASIC TROUBLESHOOTING 1. Motor will not stay running. • Magnet circuitry is designed to prevent run cycle in the event material “Hold” by magnet is insufficient. Clamp additional material beneath magnet to increase hold. “Run” switch may be manually held in to bypass this safety circuit.
  • Page 16: Machine Drawings

    d1 Dimensions...
  • Page 17: Specifications

    SteelMax Dimensions and specifications Type SteelMax d1 Machine speeds (under load): 350 rpm Supply voltage: 110-120V/ 60 Hz Tolerance of supply voltage +/- 5% Motor power 920 W Total power 1010 W Arbor 3/4" Weldon ( 19 mm) Capacities: max. milling cutter diameter 1.5”...
  • Page 18: Available Steelmax Cutters

    ® AVAILABLE STEELMAX CUTTERS m2AL SteelMax ® ANNULAR CUTTERS Cutter Dia. (inch) 1" D.O.C. 2" D.O.C. 7/16 SM4375 SM437L SM5000 SM500L 9/16 SM5625 SM562L SM6250 SM625L 11/16 SM6875 SM687L SM7500 SM750L 13/16 SM8125 SM812L SM8750 SM875L 15/16 SM9375 SM937 SM1000...

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