MASSEY FERGUSON 5400 Service Manual
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MASSEY FERGUSON 5400 Service Manual

MASSEY FERGUSON 5400 Service Manual

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Table of Contents

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Massey Ferguson 5400
Workshop service manual
n° 3378545M1
CONTENTS
01 - Introduction - Spécifications
03 - Engine
05 - Gearbox
06 - Rear axle
07 - Power take off
08 - Front axle
09 - Hydraulics
10 - Electrical equipment
11 - Electronics
AGCO S.A. All rights reserved Beauvais France
May 2004

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Summary of Contents for MASSEY FERGUSON 5400

  • Page 1 Massey Ferguson 5400 Workshop service manual n° 3378545M1 CONTENTS 01 - Introduction - Spécifications 03 - Engine 05 - Gearbox 06 - Rear axle 07 - Power take off 08 - Front axle 09 - Hydraulics 10 - Electrical equipment 11 - Electronics AGCO S.A.
  • Page 2 Massey Ferguson 5400 May 2004 AGCO S.A. All rights reserved Beauvais France...
  • Page 3 Introduction - Spécifications 01 - Introduction - Spécifications CONTENTS 01A01 - Introduction Massey Ferguson 5400 - Issue 1.a Contents - i...
  • Page 4 Introduction - Spécifications Contents - ii Massey Ferguson 5400 - Issue 1.a...

  • Page 5: Table Of Contents

    G . Locking compounds and sealants ........19 01A01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 6 Introduction 01A01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 7: Using The Manual

    Repairs and replacements When parts have to be replaced, it is essential that only genuine AGCO parts are used. The following points are of particular importance when carrying out repairs and fitting replacement parts and 01A01.3 Massey Ferguson 5400 - Issue 1.a...

  • Page 8: Specifications

    Closed eye bolt or automatic hook (*) hitch Swinging drawbar Standard Roller swinging drawbar Optional Type Interchangeable / shiftable shaft 540/1000/eco Optional (*) Number of clutch discs Power take-off brake Hydraulics Proportional PTO Optional Front power take-off Optional 01A01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 9 Closed eye bolt or automatic hook (*) hitch Swinging drawbar Standard Roller swinging drawbar Optional Type Interchangeable / shiftable shaft 540/1000/eco Optional (*) Number of clutch discs Power take-off brake Hydraulics Proportional PTO Optional Front power take-off Optional 01A01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 10 Closed eye bolt or automatic hook (*) hitch Swinging drawbar Standard Roller swinging drawbar Optional Type Interchangeable / shiftable shaft 540/1000/eco Optional (*) Number of clutch discs Power take-off brake Hydraulics Proportional PTO Optional Front power take-off Optional 01A01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 11 Closed eye bolt or automatic hook (*) hitch Swinging drawbar Standard Roller swinging drawbar Optional Type Interchangeable / shiftable shaft 540/1000/eco Optional (*) Number of clutch discs Power take-off brake Hydraulics Proportional PTO Optional Front power take-off Optional 01A01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 12 Closed eye bolt or automatic hook (*) hitch Swinging drawbar Standard Roller swinging drawbar Optional Type Interchangeable / shiftable shaft 540/1000/eco Optional (*) Number of clutch discs Power take-off brake Hydraulics Proportional PTO Optional Front power take-off Optional 01A01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 13 Closed eye bolt or automatic hook (*) hitch Swinging drawbar Standard Roller swinging drawbar Optional Type Interchangeable / shiftable shaft 540/1000/eco Optional (*) Number of clutch discs Power take-off brake Hydraulics Proportional PTO Optional Front power take-off Optional 01A01.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 14: Ground Speed

    0,66 7,84 9,91 7,61 9,61 9,91 12,53 9,61 12,15 11,85 14,97 11,49 14,52 14,97 18,92 14,52 18,36 16,39 20,72 15,90 20,10 20,72 26,72 20,10 25,40 23,73 30,00 23,02 29,10 30,00 37,91 29,10 36,77 01A01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 15 0,68 7,81 9,87 7,57 9,57 9,87 12,47 9,57 12,10 11,79 14,90 11,44 14,46 14,90 18,84 14,46 18,27 17,46 22,07 16,94 21,40 22,07 27,89 21,40 27,05 23,63 29,86 22,92 28,96 29,86 37,74 28,96 36,61 01A01.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 16 0,73 8,18 10,34 7,94 10,03 10,34 13,07 10,03 12,68 12,36 15,62 11,99 15,15 15,62 19,74 15,15 19,15 18,30 23,12 17,75 22,43 23,12 29,23 22,43 28,35 24,76 31,29 24,02 30,35 31,29 39,55 30,35 38,36 01A01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 17 0,73 8,18 10,34 7,94 10,03 10,34 13,07 10,03 12,68 12,36 15,62 11,99 15,15 15,62 19,74 15,15 19,15 18,30 23,12 17,75 22,43 23,12 29,23 22,43 28,35 24,76 31,29 24,02 30,35 31,29 39,55 30,35 38,36 01A01.13 Massey Ferguson 5400 - Issue 1.a...

  • Page 18: General Dimensions

    DIMENSIONS (mm) 0 = Engine axis 0 = Engine axis 3427 2464 1012 2xM20 -1215 +/-280 20/-82 2xM20 -1113 +/-280 20/-82 2xM20 -665 +/-275 20/-94 2xM16 120/222 +/-183 -155 2xM16 120/222 +/-223 Fig. 1 01A01.14 Massey Ferguson 5400 - Issue 1.a...
  • Page 19 DIMENSIONS (mm) 0 = Engine axis 0 = Engine axis 3447 2553 1032 2xM20 -1215 +/-280 21/-59 2xM20 -1113 +/-280 21/-59 2xM20 -665 +/-275 21/-93 2xM16 120/222 +/-183 -155 2xM16 120/222 +/-223 Fig. 2 01A01.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 20 DIMENSIONS (mm) REFERENCE DIMENSIONS (mm) 0 = Engine axis 0 = Engine axis 3717 2780 1018 2xM20 -1452 +/-280 20/-82 2xM20 -1351 +/-280 20/-82 2xM20 -903 +/-275 20/-94 2xM20 +/-274 -137/-19 +/-274 Fig. 3 01A01.16 Massey Ferguson 5400 - Issue 1.a...

  • Page 21: Capacities

    62 (Inv. Méca.) 1550 74 (ISC) 5460 16,6 62 (Inv. Méca.) 1550 74 (ISC) 5465 14,5 56 (Inv. Méca.) 1550 68 (ISC) Value in litres, and in grammes for the air conditioning circuit 01A01.17 Massey Ferguson 5400 - Issue 1.a...

  • Page 22: Conversion Tables

    English US °C °C x 1.8 + 32 °F gal. English US x 3.7850 litre °F (°F - 32)/1.8 °C imp. gal. x 1.2010 gal. English US gal. English US x 0.8330 imp. gal. 01A01.18 Massey Ferguson 5400 - Issue 1.a...

  • Page 23: Locking Compounds And Sealants

    3. Allow the solvents to evaporate 4. Apply the recommended type of LOCTITE product to the parts: - for blind tapped holes, apply a quantity of the product to the last threads at the bottom of the hole. 01A01.19 Massey Ferguson 5400 - Issue 1.a...
  • Page 24 Introduction 01A01.20 Massey Ferguson 5400 - Issue 1.a...
  • Page 25 Engine 03 - Engine CONTENTS 03A01 - Perkins engine - General Massey Ferguson 5400 - Issue 1.a Contents - i...
  • Page 26 Engine Contents - ii Massey Ferguson 5400 - Issue 1.a...
  • Page 27 C . Main characteristics ........... . 4 03A01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 28 Perkins engine - General 03A01.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 29 3306. It must be composed of pure water and ethylene/propylene glycol antifreeze agent in the following proportions: 40 - 60% water 40 - 60% antifreeze agent The ideal ration is 50% water to 50% antifreeze agent. 03A01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 30 Valve angle 0,30° / 0,30° Inlet / Exhaust valve tip clearance (mm) 0,20 / 0,45 Oil cooler Number of temperature switches Opening temperature (start/full) 79°C / 93°C Piston cooling nozzle Oil filter Fuel filter 03A01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 31 Valve angle 0,30° / 0,30° Inlet / Exhaust valve tip clearance (mm) 0,20 / 0,45 Oil cooler Number of temperature switches Opening temperature (start/full) 79°C / 93°C Piston cooling nozzle Oil filter Fuel filter 03A01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 32 Valve angle 0,30° / 0,30° Inlet / Exhaust valve tip clearance (mm) 0,20 / 0,45 Oil cooler Number of temperature switches Opening temperature (start/full) 79°C / 93°C Piston cooling nozzle Oil filter Fuel filter 03A01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 33 Valve angle 0,30° / 0,30° Inlet / Exhaust valve tip clearance (mm) 0,20 / 0,45 Oil cooler Number of temperature switches Opening temperature (start/full) 79°C / 93°C Piston cooling nozzle Oil filter Fuel filter 03A01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 34 Valve angle 0,30° / 0,30° Inlet / Exhaust valve tip clearance (mm) 0,20 / 0,45 Oil cooler Number of temperature switches Opening temperature (start/full) 79°C / 93°C Piston cooling nozzle Oil filter Fuel filter 03A01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 35 Inlet / Exhaust valve tip clearance (mm) 0,20 / 0,45 Oil cooler Number of temperature switches Opening temperature (start/full) 83°C / 93°C Piston cooling nozzle Oil filter Fuel filter 1 (+ 1 prefilter) 03A01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 36 Perkins engine - General 03A01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 37 05F02 - GBA20 selector rail with Power Shuttle 05G02 - GBA20 output shaft with Power Shuttle 05H02 - GBA20 mainshaft with Power Shuttle 05I02 - GBA20 layshaft with Power Shuttle 05J01 - GBA20 Creeper unit Massey Ferguson 5400 - Issue 1.a Contents - i...
  • Page 38 Gearbox Contents - ii Massey Ferguson 5400 - Issue 1.a...
  • Page 39 C . Operation ............10 D . Specifications of the GBA20 transmission assembly with Power Shuttle ..12 05A02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 40 General - GBA20 with Power Shuttle Operation 05A02.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 41: General

    It is located to the rear of the Power Shuttle. It allows to obtain two gearbox input ratios via a hydraulic control unit and a solenoid valve. 05A02.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 42 (42) Discs (43) Spring washers (48) Brake piston (50) Planet carrier assembly (30 kph version) (51) Screw (52) Cover (53) Shim(s) (54) Bearing cup (56) Driving pinion (57) Bearing cup (58) Bearing cone 05A02.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 43 General - GBA20 with Power Shuttle Operation GBA20 Speedshift and input gear train with Power Shuttle Fig. 1 Massey Ferguson 5400 - Issue 1.a 05A02.5...
  • Page 44 (58) Shim(s) (59) 2nd driven pinion (60) 1st driven pinion (61) Circlip (62) Needle bearing (63) Bearing cone (64) Bearing cup (65) Gearbox housing (67) Drive pinion (68) Nut (69) Mainshaft (70) Snap ring 05A02.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 45 General - GBA20 with Power Shuttle Operation GBA20 gearbox with Power Shuttle Super creeper unit Creeper unit Fig. 2 Massey Ferguson 5400 - Issue 1.a 05A02.7...
  • Page 46 General - GBA20 with Power Shuttle Operation 05A02.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 47: Construction And Description

    The output shaft may be set either with a slight clear- layshaft (54) by means of splines. The rear teeth of this ance or a slight preload. shaft are constantly meshed with the Tortoise pinion (36) idle-mounted on the output shaft. 05A02.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 48: Operation

    (6). The pinions can turn freely on the shaft. In this neutral position, the sliding coupler is locked by three balls held in place by the pressure springs. MA-05-00301B Fig. 3 05A02.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 49 - check the measurement of X again, using the shaft (44) by driven pinions (29) and (55). same process. If dimension X remains incorrect, also replace ring (7) or, if necessary, the complete synchro- niser. Fig. 4 05A02.11 Massey Ferguson 5400 - Issue 1.a...

  • Page 50: Specifications Of The Gba20 Transmission Assembly With Power Shuttle

    General - GBA20 with Power Shuttle Operation D . Specifications of the GBA20 transmission assembly with Power Shuttle Fig. Legend Clearance Preload 05A02.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 51 General - GBA20 with Power Shuttle Operation Super creeper unit Creeper unit Fig. 5 Massey Ferguson 5400 - Issue 1.a 05A02.13...
  • Page 52 General - GBA20 with Power Shuttle Operation 05A02.14 Massey Ferguson 5400 - Issue 1.a...
  • Page 53 C . Service tools ............8 05B01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 54 GBA20 input unit with mechanical reverse shuttle 05B01.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 55 (forward operation) or a transfer pinion (reverse opera- tion). These pinions are located in the rear compartment of the input unit. Fig. 1 05B01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 56 (Fig. : To correctly attach the tool to the front MPORTANT cover of the input unit, use locally obtained screws (Fig. 3) long enough and of suitable strength. Fig. 3 05B01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 57 10. After removing the input unit, separate the tool from the front cover if necessary. 11. Discard the O'rings (2) and (3) (Fig. 12. Recover the cup (64) (Fig. 6) and locating pin (4) (Fig. Fig. 4 Fig. 5 05B01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 58 19. Engage the unit in the locating pin (4). Place the input unit on the gearbox mating face. 20. Fit and tighten the M10 screws to a torque of 50 - 70 Nm. Fig. 7 Fig. 8 05B01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 59 27. Bleed the hydraulic unit of the engine clutch (see chapter 9). 28. Carry out a road test of the mechanical reverse Fig. 9 shuttle and the Speedshift (low range and high range). Fig. 10 05B01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 60 GBA20 input unit with mechanical reverse shuttle C . Service tools Tool available in the AGCO network • 3376883M1: Sling for input unit (Fig. Locally made tool • Handling bar (Fig. Fig. 11 Fig. 12 05B01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 61 G . Service tools ............9 05B02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 62 Input unit - GBA20 with Power Shuttle 05B02.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 63: General

    It is located in front of the driving pinion of the gearbox input gear train. It consists of a hydraulic mechanism and an epicyclic gear train. For operation, see section 5. 05B02.3 Massey Ferguson 5400 - Issue 1.a...

  • Page 64: Preliminary Operations

    (see section 5). 1. Disassemble the tractor between the engine and the gearbox (see section 2). 2. Drain the gearbox and the rear axle. 3. Remove the spacer (4) (see section 3). MA-05-06007A Fig. 1 05B02.4 Massey Ferguson 5400 - Issue 1.a...

  • Page 65: Removal

    : The sling hides two diametrically opposed Fig. 2 screws (1) on the input unit (Fig. 5). Before fitting the tool on the unit, remove these screws. MA-05-06014A Fig. 3 MA-05-06008A Fig. 4 05B02.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 66 14. Remove the tool and the handling bar. 15. Position the unit vertically. 16. Separate the Power Shuttle reverse clutch from the input box unit (see section 5). MA-05-00310B Fig. 5 Fig. 6 05B02.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 67: Refitting

    Fig. 8 26. Put the PTO shaft in the gearbox, with the longest end “E” (Fig. 8) directed towards the forward clutch of the Power Shuttle. 27. Install forward clutch (see section 5). 05B02.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 68: Adjusting The Progressivity Sensor

    35. Carry out a road test of the Power Shuttle and high and low Speedshift ranges. 36. Check tightness of mating faces of the selector cover (if necessary), the spacer (4) and the hydraulic unions. 05B02.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 69: Service Tools

    Input unit - GBA20 with Power Shuttle G . Service tools Tool available in the AGCO network • 3378225M11: Sling for Power Shuttle housing (Fig. Locally made tool • Handling bar (Fig. Fig. 10 Fig. 11 05B02.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 70 Input unit - GBA20 with Power Shuttle 05B02.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 71 F . Final operations ............15 05C01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 72 GBA20 mechanical reverse shuttle 05C01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 73: General

    - a selector rail / synchromesh control fork assembly; - a double transfer pinion (15) constantly meshed with the reverse pinion (23) and the drive pinion (1) of the gearbox. MA-05-05036A Fig. 2 05C01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 74 (17) Locking device (18) Synchromesh assembly (19) Secondary shaft (20) Needle bearing (21) Rings (22) Coupling flanges (23) Reverse driving pinion (24) Ball bearing (25) Circlip (26) Housing (35) Friction washer (39) Cones (brake) 05C01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 75 GBA20 mechanical reverse shuttle Overall view MA-05-05037A Fig. 3 05C01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 76 (15) Reverse double pinion (17) Locking device (19) Secondary shaft (20) Needle bearing (21) Rings (22) Coupling flanges (23) Reverse driving pinion (24) Ball bearing (25) Circlip (35) Friction washer (39) Cones (brake) 05C01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 77 GBA20 mechanical reverse shuttle Exploded view MA-05-05038A Fig. 4 05C01.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 78: Operation

    (5) with the shaft (19). The pinion (1) is secured to the mainshaft (69) by splines. The constant meshing of pinions (5) and (1) allows drive to be transmitted to the gearbox. MA-05-05039A Fig. 5 05C01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 79 Drive is transmitted via the pinion (23), the teeth of the transfer pinion (15), and the pinion (1). Therefore, drive is transmitted to the mainshaft of the gearbox and reversed. MA-05-05040A Fig. 6 05C01.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 80: Preliminary Operations

    - cones (brake) (4) and (39); - coupling flanges (22); - pinion (23); - needle bearing (20). 15. If required, extract the ball bearing (24) from the secondary shaft (19). Remove the washer (35), marking its positioning. 05C01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 81 GBA20 mechanical reverse shuttle MA-05-05044A Fig. 7 Fig. 9 MA-05-05042A MA-05-05041A Fig. 8 05C01.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 82 26. With the help of an operator, install the fitted unit on a table press. 27. Position locally made sleeve (internal Ø = 44 mm; L = 32 mm) under internal ring of the ball bearing (9). 05C01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 83 35. Lightly smear the thread of the set screw (10) with Loctite 242 or equivalent. Tighten to a torque of 28 - 43 Nm. 36. Manually check the axial clearance and backlash of the reverse transfer pinion. MA-05-05045A Fig. 12 MA-05-05044A Fig. 13 05C01.13 Massey Ferguson 5400 - Issue 1.a...

  • Page 84: Shimming The Secondary Shaft

    45. Position the final shim(s) (1) selected during opera- tion on the bearing (24). 46. Refit the circlip (25). Check that it is positioned correctly at the bottom of the groove. MA-05-05047A Fig. 15 05C01.14 Massey Ferguson 5400 - Issue 1.a...

  • Page 85: Final Operations

    50. Assemble the tractor between the engine and the gearbox (see chapter 2). 51. Carry out a road test on all controls. 52. Check the oil tightness of the seals and hydraulic unions. 05C01.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 86 GBA20 mechanical reverse shuttle 05C01.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 87 G . Service tools ............28 05C02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 88 GBA20 Power Shuttle 05C02.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 89: General

    It is designed to enable operating direction reversal under load. It can Forward clutch be fitted to all 5400 tractors. The forward clutch consists of: - a conventional type oil-bath multidisc clutch The Power Shuttle transmits the drive from the engine...
  • Page 90 The shaft is fitted on two taper roller bearings "R", and is carried by two bearings of the input unit. The shims (3) (Fig. 1) fitted between the cover and the unit are used to preload the bearings. MA-05-06010A Fig. 1 05C02.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 91 (58) splined to the primary shaft (55). The primary shaft then sends the drive from the engine to the mainshaft of the main gearbox via the input pinion. : A valve screwed to the top of cover (38) ensures 05C02.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 92 (100) Ring (46) Reverse clutch intermediate plates (101) Elbow union (47) Reverse clutch discs (48) Ring restrictor (49) Planet carrier (50) Pinion gear pins (51) Spacers (52) Double pinion gears (53) Input sun gear 05C02.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 93 GBA20 Power Shuttle Overall view MA-05-06017A Fig. 2 Massey Ferguson 5400 - Issue 1.a 05C02.7...
  • Page 94 (100) Ring (46) Reverse clutch intermediate plates (101) Elbow union (47) Reverse clutch discs (48) Ring restrictor (49) Planet carrier (50) Pinion gear pins (51) Spacers (52) Double pinion gears (53) Input sun gear 05C02.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 95 GBA20 Power Shuttle Overall view MA-05-02006A Fig. 3 Massey Ferguson 5400 - Issue 1.a 05C02.9...
  • Page 96 (100) Ring (46) Reverse clutch intermediate plates (101) Elbow union (47) Reverse clutch discs (48) Ring restrictor (49) Planet carrier (50) Pinion gear pins (51) Spacers (52) Double pinion gears (53) Input sun gear 05C02.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 97 GBA20 Power Shuttle Exploded view MA-05-02007A Fig. 4 Massey Ferguson 5400 - Issue 1.a 05C02.11...
  • Page 98 GBA20 Power Shuttle 05C02.12 Massey Ferguson 5400 - Issue 1.a...

  • Page 99: Removing And Refitting The Forward Clutch

    8. Check that PTO shaft (1) is installed (Fig. (80) and the pipe (78) (Fig. 9. Refit the clutch using the tool used for removal. 5. Remove the pipes (31) (74) (76) (94) (Fig. MA-05-02008A Fig. 5 05C02.13 Massey Ferguson 5400 - Issue 1.a...

  • Page 100: Disassembling And Reassembling The Forward Clutch

    If necessary, extract the bearing (68) from the unit (1) of the pump (14). 36. If necessary, remove snap ring (54) and remove the input sun gear (53). Remove snap ring (65). Extract bearing (32). 05C02.14 Massey Ferguson 5400 - Issue 1.a...
  • Page 101 GBA20 Power Shuttle MA-05-02009A Fig. 6 05C02.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 102 48. Check that the seal rings (15) turn freely in their grooves. Fit the seal rings, lightly coated with miscible grease, making sure that they do not MA-05-02010A Fig. 8 protrude beyond the rim of unit (18). 05C02.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 103 Fit and tighten the screws (66) to a torque of 25.5 - 34.5 Nm. 58. Manually check the rotation of the hub (27). 59. If necessary, refit the input sun gear (53) and fit snap ring (54). 05C02.17 Massey Ferguson 5400 - Issue 1.a...

  • Page 104: Shimming The Forward Clutch

    Depending on the reading previously obtained with the dial gauge, define a new thickness for shim(s) (3) in order to obtain a J1 clearance of between 0.60 and 0.80 mm (Fig. 11). J1 = 0,60/0,80 mm MA-05-02012A Fig. 11 05C02.18 Massey Ferguson 5400 - Issue 1.a...

  • Page 105: Disassembling And Reassembling The Reverse Clutch

    - the piston (39), - the seals (36) (41) and discard them, - the unions (72), the valve (1) (Fig. 18) and the O'ring (75) of the 17 bar supply port (Fig. Fig. 12 MA-05-06016A 05C02.19 Massey Ferguson 5400 - Issue 1.a...
  • Page 106 (50) is on two rows of needle bearings (60), joined and separated by a spacer (51). : When the planet gears and the shafts MPORTANT have been removed, check that no needle or spacer remains in the planet carrier. 05C02.20 Massey Ferguson 5400 - Issue 1.a...
  • Page 107 MPORTANT pinion gear corresponds to the alignment of the two splines. It is mandatory to respect the posi- tions of the punch marks during assembly of the output sun gear (58). Fig. 15 05C02.21 Massey Ferguson 5400 - Issue 1.a...
  • Page 108 (38). Insert the plate using the same method as used for piston (39). : The thickness of the plate (43) differs according to the number of discs and interme- diate plates. 05C02.22 Massey Ferguson 5400 - Issue 1.a...
  • Page 109 6 - 8 Nm max. (Fig. 18). Fit and tighten the unions (72). Fig. 17 102.Install the input unit (see section 5) and the forward clutch (see § B). Fig. 18 05C02.23 Massey Ferguson 5400 - Issue 1.a...

  • Page 110: Disassembling And Reassembling The Driving Pinion - Shimming The Shaft

    110.Note and mark the assembly order of thedriving a torque of 25 - 32 Nm. pinion (2). Remove the pinion. 119.Put the unit (7) in a vice. 111.Recover the bearing cone (9). Extract the cup (10). 05C02.24 Massey Ferguson 5400 - Issue 1.a...
  • Page 111 GBA20 Power Shuttle MA-05-06011A Fig. 19 05C02.25 Massey Ferguson 5400 - Issue 1.a...
  • Page 112 127.Manually check the rotation of the shaft (1). Final operations 128.Refit the Speedshift unit (see section 5). 129.Refit the reverse clutch (see § E). 130.Refit the input unit (see section 5). 131.Refit the forward clutch (see § B). 05C02.26 Massey Ferguson 5400 - Issue 1.a...
  • Page 113 GBA20 Power Shuttle P1 = 0,05 / 0,15 mm MA-05-06012A Fig. 20 05C02.27 Massey Ferguson 5400 - Issue 1.a...

  • Page 114: Service Tools

    Locally made tools • Belleville washer compression tool (Fig. U iron profile: 60 Threaded rod: Ø 8 Round iron machined with the following dimen- sions: Ø = 36, L = 60 Fig. 21 Fig. 22 05C02.28 Massey Ferguson 5400 - Issue 1.a...
  • Page 115 GBA20 Power Shuttle • Sleeve for removing and refitting the clutch assembly (Fig. Pipe: Tu52B outer Ø 42.4 thickness 5 Pipe: Tu52B outer Ø 48.3 thickness 2.9 Fig. 23 05C02.29 Massey Ferguson 5400 - Issue 1.a...
  • Page 116 GBA20 Power Shuttle 05C02.30 Massey Ferguson 5400 - Issue 1.a...
  • Page 117 K . Final operations ............21 05D02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 118 GBA20 Speedshift with Power Shuttle 05D02.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 119: General

    Legislation in force in certain countries limits speed to 30 kph. In this case, the sun gears (6) and (7) and pinion gears (12) of the Speedshift epicyclic gear train should be positioned as in Fig. 05D02.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 120 (32) Needle bearing (33) Ring carrier (34) Screw (36) Primary shaft (37) Circlip (38) Tab washer (39) Washer (40) Ball (41) Screw (42) Discs (43) Spring washers (48) Brake piston (50) Planet carrier assembly 05D02.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 121 GBA20 Speedshift with Power Shuttle Overall view MA-05-00357A Fig. 2 05D02.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 122 (32) Needle bearing (33) Ring carrier (34) Screw (36) Primary shaft (37) Circlip (38) Tab washer (39) Washer (40) Ball (41) Screw (42) Discs (43) Spring washers (48) Brake piston (50) Planet carrier assembly 05D02.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 123 GBA20 Speedshift with Power Shuttle Exploded view MA-05-00358A Fig. 3 Massey Ferguson 5400 - Issue 1.a 05D02.7...
  • Page 124 GBA20 Speedshift with Power Shuttle Page left blank intentionally 05D02.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 125: Operation

    (5), gear ratio valve mounted on the power shuttle clutch unit. This 1.26. clutch unit is located to the front right-hand side of the gearbox (see chapter 9). Fig. 4 MA-05-00359B 05D02.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 126 The brake piston (48) then presses against the inter- gears turn at the same speed as the secondary shaft mediate plate (20) which compresses the Belleville (5), thus ensuring direct drive, gear ratio 1. MA-05-00360B Fig. 5 05D02.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 127: Preliminary Operations

    3. Remove the forward clutch from the Power Shuttle (see chapter 5). 4. Remove the input unit (see chapter 5). 5. Separate the Power Shuttle reverse clutch from the input box unit (see chapter 5). 6. Position the unit vertically. 05D02.11 Massey Ferguson 5400 - Issue 1.a...

  • Page 128: Removing And Disassembling The

    1: The annular restrictor (19) is held in the cover by a Loctite 648 product or similar. 2: Rivets (2) and (11) ensure that the oil pipe is sealed. MA-05-00361A Fig. 6 MA-05-00364A Fig. 7 05D02.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 129 GBA20 Speedshift with Power Shuttle MA-05-00362A Fig. 8 05D02.13 Massey Ferguson 5400 - Issue 1.a...

  • Page 130: Removing, Splitting And Disassembling The Planet Carrier Assembly

    (25). 22. Remove pinion gears (12). 23. Recover needle bearings (16), spacers (14) and MA-05-00366A Fig. 10 washers (17). 24. Remove the output sun gear (6). 05D02.14 Massey Ferguson 5400 - Issue 1.a...
  • Page 131 GBA20 Speedshift with Power Shuttle MA-05-00363A Fig. 11 05D02.15 Massey Ferguson 5400 - Issue 1.a...

  • Page 132: Disassembling The Hydraulic Cover

    27. Remove piston (28) by lightly tapping the cover (25) on a wooden wedge or using a jet of compressed air (Fig. 12). MA-05-00367A 28. Remove seals (26) and (29) and discard them. Fig. 12 05D02.16 Massey Ferguson 5400 - Issue 1.a...

  • Page 133: Assembling The Planet Carrier

    (9) (Fig. 14). Fit it partially retracted (Fig. 15), with the radial lubricating port “a” turned outwards and the end of central channel “C” turned towards side “F” (Fig. 14). MA-05-00370A Fig. 15 05D02.17 Massey Ferguson 5400 - Issue 1.a...

  • Page 134: Refitting The Hydraulic Cover

    48. Install an intermediate plate (30), a disc (42) and a spring washer (43). Continue stacking parts, ending with an intermediate plate. : Put the cut section of spring washers oppo- site. MA-05-00373A Fig. 18 05D02.18 Massey Ferguson 5400 - Issue 1.a...

  • Page 135: Assembling The Planet Carrier

    54. Install the planet carrier (50) on shaft (5). 55. Position a Belleville washer (18) as per Fig. 56. Position intermediate plate (20) in housing (13). 57. Install the brake disc (21) on the planet carrier. 05D02.19 Massey Ferguson 5400 - Issue 1.a...

  • Page 136: Assembling And Refitting The

    25 - 35 Nm. 64. Check that the lubricating ports on shaft (36) are not blocked. 65. Slide the shaft in the ring carrier. 66. Install washer (38) and circlip (37). Fig. 21 MA-05-00376A 05D02.20 Massey Ferguson 5400 - Issue 1.a...

  • Page 137: Final Operations

    76. Install the input unit (see chapter 5) and the forward clutch of the power shuttle (see chapter 5). 77. Refit the spacer (see chapter 3). 78. Assemble the tractor between the engine and the gearbox (see chapter 2). 05D02.21 Massey Ferguson 5400 - Issue 1.a...
  • Page 138 GBA20 Speedshift with Power Shuttle 05D02.22 Massey Ferguson 5400 - Issue 1.a...
  • Page 139 E . Fitting and adjusting the gear linkage ........18 05E02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 140 Selector cover - GBA20 with Power Shuttle 05E02.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 141: General

    Selector cover - GBA20 with Power Shuttle A . General 5400 series tractors are equipped with a selector cover fitted with a single control lever. This lever is located to the rear of the cover and allows to select the four basic gears and the Hare / Tortoise (Hi - Lo) function.
  • Page 142 (18) Ball (19) Screw (20) Spring (21) Washer (22) Circlip (25) Seal (26) Guide bush (27) Seal (28) Neutral position switch (29) Hexagonal spacers (31) Plunger (33) Washer (34) Toggle (35) Indexing pin 05E02.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 143 Selector cover - GBA20 with Power Shuttle Overall view Fig. 1 Massey Ferguson 5400 - Issue 1.a 05E02.5...
  • Page 144 (18) Ball (19) Screw (20) Spring (21) Washer (22) Circlip (25) Seal (26) Guide bush (27) Seal (28) Neutral position switch (29) Hexagonal spacers (31) Plunger (33) Washer (34) Toggle (35) Indexing pin 05E02.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 145 Selector cover - GBA20 with Power Shuttle Exploded view Fig. 2 MA-05-00419A Massey Ferguson 5400 - Issue 1.a 05E02.7...
  • Page 146 Selector cover - GBA20 with Power Shuttle Fig. 4 MA-05-00421A MA-05-06020A Fig. 5 Fig. 3 05E02.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 147: Operation

    17 bar pressure exerted on the annular face. The oil contained in chamber “a” returns to the housing via the Hare channel and the solenoid valve. Identification of Hare / Tortoise function ports Fig. 05E02.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 148 It acts as the system lock, whatever range is engaged. Switch (28) It is controlled by a toggle. Function It informs the tractor electronic system when the gear shift lever is in Neutral position. 05E02.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 149: Removing And Refitting The Cover

    Fig. 6 the location of the grounding lug (2) (Fig. 13. If fitted, remove the bracket (2) of the creeper unit control cable (Fig. 14. Loosen and remove the selector cover. Fig. 7 05E02.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 150 24. Reconnect the gear shift lever and reconnect the cell. Carry out the operations in reverse order. 25. Using a grease gun, grease the links of the gear shift control on the selector cover. 05E02.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 151 Selector cover - GBA20 with Power Shuttle Fig. 8 05E02.13 Massey Ferguson 5400 - Issue 1.a...
  • Page 152 Hare / Tortoise range using the pulse button located on the gear shift lever pommel. 33. Check the oil tightness of the selector cover mating face and of the hydraulic unions. 05E02.14 Massey Ferguson 5400 - Issue 1.a...

  • Page 153: Disassembling And Reassembling The Selector Mechanisms

    42. Recover the plunger (31). Extract the indexing pin (35). 43. If necessary: - remove the screws (19), - remove the gearbox grid (14), - extract the locating rings (17). 05E02.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 154 Remove the protection. Insert the seal into the cover using a suitable fixture. 56. Check that finger (13) is in the Neutral position. 57. Slide ball (18) into the depression on the toggle (34). 05E02.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 155 (see section 5). Final operation 63. Remove the cover from the clamp. Refit it on the gearbox (see § C). 05E02.17 Massey Ferguson 5400 - Issue 1.a...

  • Page 156: Fitting And Adjusting The Gear Linkage

    68. Refit and secure the bracket onto the right-hand wheel housing of the cab. During this operation, ensure the link control rod and cable are inserted through the ports in the compartments. Fit the protection rings. Fig. 11 05E02.18 Massey Ferguson 5400 - Issue 1.a...
  • Page 157 (3) when they are tightened. Adjusting the cable (6) (Fig. 75. Adjust the end-point to balance (as far as possible) dimensions “C” and “D”. Tighten nuts (12) without altering the adjustment. Fig. 12 05E02.19 Massey Ferguson 5400 - Issue 1.a...
  • Page 158 - If the problem concerns lateral movement of the lever between the 1-2 and 3-4 gear paths (Neutral position) (Fig. 14), adjust the cable end-point(6) (dimensions C and D) (Fig. 12). Tighten nuts (12). MA-05-00431B Fig. 14 05E02.20 Massey Ferguson 5400 - Issue 1.a...
  • Page 159 F . Service tools ............26 05F01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 160 GBA20 selector rails with mechanical reverse shuttle 05F01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 161: General

    5). In this case, the locating pin (29) is not fitted. On the input unit (Fig. The mechanical reverse shuttle synchromesh is controlled by: - a selector; - a selector rail; - a fork. The selector and fork are non-adjustable. Fig. 1 05F01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 162 (13) Hare and Tortoise range piston (14) O’ring (15) Cover (16) Screw (17) Screw (18) Stop (19) Adjusting screw (20) Hare / Tortoise fork (26) Nut (27) Locking screw (28) Creeper fork (29) End-of-travel pin 05F01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 163 GBA20 selector rails with mechanical reverse shuttle Overall view MA-05-05026A Fig. 2 Massey Ferguson 5400 - Issue 1.a 05F01.5...
  • Page 164 GBA20 selector rails with mechanical reverse shuttle Page left blank intentionally 05F01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 165 (13) Hare and Tortoise range piston (14) O’ring (15) Cover (16) Screw (17) Screw (18) Stop (19) Adjusting screw (20) Hare / Tortoise fork (26) Nut (27) Locking screw (28) Creeper fork (29) End-of-travel pin Fig. 3 Massey Ferguson 5400 - Issue 1.a 05F01.7...
  • Page 166 GBA20 selector rails with mechanical reverse shuttle Page left blank intentionally 05F01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 167: Servicing Guide

    - Take out the range fork. - Take out the 1st-2nd and 3rd-4th gear forks. - Move the selector rail backwards as far as it will go and disengage it through the selector cover aperture. 05F01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 168 GBA20 selector rails with mechanical reverse shuttle Page left blank intentionally 05F01.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 169: Creeper Fork

    13. Provisionally fit the set screw (8) in order to hold the selector rail in place to remove the fork (28). 14. Slide the sleeve (2) and coupler (1) closer together on the linkage shaft (3) (Fig. 05F01.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 170 O’rings are not damaged. Tighten the screws to a torque of 25 - 35 Nm. 36. Reconnect the pipes and hoses of the hydraulic cover. 37. Refit the strainer, support and filter (open centre). 05F01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 171 GBA20 selector rails with mechanical reverse shuttle Fig. 10 Fig. 13 Fig. 4 Fig. 7 Fig. 5 Fig. 8 Fig. 11 Fig. 14 Fig. 6 Fig. 9 Fig. 12 Massey Ferguson 5400 - Issue 1.a 05F01.13...
  • Page 172 GBA20 selector rails with mechanical reverse shuttle Page left blank intentionally 05F01.14 Massey Ferguson 5400 - Issue 1.a...

  • Page 173: Hare / Tortoise Fork And Lock- 1St /2Nd - 3Rd / 4Th Fork Assembly And Selector Rail

    /2nd - 3rd / 4th fork assembly and selector rail Preliminary operations 47. Remove the right-hand rear wheel. Chock the tractor wheels. 48. Remove the selector cover (see chapter 5). Remove the right-hand hydraulic cover (see chapter 9). 05F01.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 174 60. Extract the Hare and Tortoise fork. 61. If necessary, disassemble the stop (18). 62. Take the selector rail out through the selector cover aperture by passing it through the Hare / Tortoise cylinder bore (Fig. 17). Fig. 16 05F01.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 175 70. Smear the cup plug (9) with Loctite 542 or equiva- lent. Fit it flush with the housing. 71. Fit the locking studs, springs and locking plugs. Tighten the plugs to a torque of 50 - 70 Nm. Fig. 18 05F01.17 Massey Ferguson 5400 - Issue 1.a...
  • Page 176 J1 = 0.3 mm between the rear face of the pad and the sliding (Fig. 20 Fig. 21). : For this adjustment, use the locally made tool (see § F). Fig. 20 Fig. 21 05F01.18 Massey Ferguson 5400 - Issue 1.a...
  • Page 177 : In the Tortoise position, if face "X" of MPORTANT the fork pad (20) is driven against the sliding coupler "C", increase clearance J1 (Fig. 21). 77. Check for the correct operation of the fork. Fig. 22 05F01.19 Massey Ferguson 5400 - Issue 1.a...
  • Page 178 25) by placing it in contact with the tool. MA-05-00466B 86. Lightly smear the thread of the screw (17) with Fig. 24 Loctite 242 or equivalent. Tighten to a torque of 40 - 50 Nm. 05F01.20 Massey Ferguson 5400 - Issue 1.a...
  • Page 179 Mechanism synchronised in Hare Dimension of tool measured on the selector cover and set to the gearbox Gear engaged: 3rd gear, for example (18) Stop (31) Plunger (35) Indexing pin MA-05-05029A Fig. 25 05F01.21 Massey Ferguson 5400 - Issue 1.a...

  • Page 180: Mechanical Reverse Shuttle Selector - Fork And Selector Rail

    104.Bring face "F" of the selector (2) flush with the tool, using the screws (1). 105.Alternately and gradually tighten the screws (1) to a torque 35 Nm without modifying the selector position. Reassembly 106.Refit the selector cover (see chapter 5). 05F01.22 Massey Ferguson 5400 - Issue 1.a...
  • Page 181 GBA20 selector rails with mechanical reverse shuttle MA-05-05030A Fig. 26 Fig. 27 05F01.23 Massey Ferguson 5400 - Issue 1.a...
  • Page 182 112.Clean the thread of screws and tapped holes in the fork. Check that the screws turn freely in the tapped holes. 113.Slide the fork into the synchromesh slider. 114.Slide the guide pin (4) into the fork (6). Adjust the fork. 05F01.24 Massey Ferguson 5400 - Issue 1.a...
  • Page 183 120.Alternately and gradually tighten the screws (3) to a torque 35 Nm without modifying the fork adjust- ment. MA-05-05032A Fig. 28 Fig. 29 MA-05-05033A 05F01.25 Massey Ferguson 5400 - Issue 1.a...

  • Page 184: Service Tools

    Tools available in the AGCO network • 3378325M11: Hare / Tortoise fork lock adjustment tool (Fig. • 3378054M1: Adjusting gauge (Fig. Locally made tool • Shim hinged on suitable fixture (Fig. MA-05-05034A Fig. 31 Fig. 32 05F01.26 Massey Ferguson 5400 - Issue 1.a...
  • Page 185 E . Service tools ............23 05F02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 186 GBA20 selector rail with Power Shuttle 05F02.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 187: General

    An optional creeper unit may be fitted (see chapter 5). An optional super-creeper unit may also be fitted (see chapter 5). In this case, the locating pin (29) is not fitted. 05F02.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 188 (13) Hare and Tortoise range piston (14) O’ring (15) Cover (16) Screw (17) Screw (18) Stop (19) Adjusting screw (20) Hare / Tortoise fork (26) Nut (27) Locking screw (28) Creeper fork (29) End-of-travel pin 05F02.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 189 GBA20 selector rail with Power Shuttle Overall view MA-05-06023A Fig. 1 Massey Ferguson 5400 - Issue 1.a 05F02.5...
  • Page 190 GBA20 selector rail with Power Shuttle Page left blank intentionally 05F02.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 191 (13) Hare and Tortoise range piston (14) O’ring (15) Cover (16) Screw (17) Screw (18) Stop (19) Adjusting screw (20) Hare / Tortoise fork (26) Nut (27) Locking screw (28) Creeper fork (29) End-of-travel pin Fig. 2 Massey Ferguson 5400 - Issue 1.a 05F02.7...
  • Page 192 GBA20 selector rail with Power Shuttle Page left blank intentionally 05F02.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 193: Servicing Guide

    - Move the selector rail forward. - Disassemble the hydraulic parts (ram) of the Hare/ Tortoise mechanism. - Take out the range fork. - Move the selector rail backwards. - Take out the 1st-2nd and 3rd-4th gear forks. 05F02.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 194 GBA20 selector rail with Power Shuttle Page left blank intentionally 05F02.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 195: Creeper Fork

    13. Provisionally fit the set screw (8) in order to hold the selector rail in place to remove the fork (28). 14. Slide the sleeve (2) and coupler (1) closer together on the linkage shaft (3) (Fig. 05F02.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 196 O’rings are not damaged. Tighten the screws to a torque of 25 - 35 Nm. 36. Reconnect the pipes and hoses of the hydraulic cover. 37. Refit the strainer, support and filter (open centre). 05F02.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 197 GBA20 selector rail with Power Shuttle Fig. 9 Fig. 12 Fig. 3 Fig. 6 Fig. 4 Fig. 7 Fig. 10 Fig. 13 Fig. 5 Fig. 8 Fig. 11 Massey Ferguson 5400 - Issue 1.a 05F02.13...
  • Page 198 GBA20 selector rail with Power Shuttle Page left blank intentionally 05F02.14 Massey Ferguson 5400 - Issue 1.a...

  • Page 199: Hare / Tortoise Fork And Lock- 1St /2Nd - 3Rd / 4Th Fork Assembly And Selector Rail

    /2nd - 3rd / 4th fork assembly and selector rail Preliminary operations 47. Remove the right-hand rear wheel. Chock the tractor wheels. 48. Remove the selector cover (see chapter 5). Remove the right-hand hydraulic cover (see chapter 9). 05F02.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 200 61. If necessary, disassemble the stop (18). 62. Take the selector rail out through the selector cover aperture by passing it through the Hare / Tortoise cylinder bore (Fig. 17). MA-05-06024A Fig. 15 MA-05-06025A Fig. 16 05F02.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 201 70. Smear the cup plug (9) with Loctite 542 or equiva- lent. Fit it flush with the housing. 71. Fit the locking studs, springs and locking plugs. Tighten the plugs to a torque of 50 - 70 Nm. Fig. 18 05F02.17 Massey Ferguson 5400 - Issue 1.a...
  • Page 202 J1 = 0.3 mm between the rear face of the pad and the sliding (Fig. 20 Fig. 21). : For this adjustment, use the locally made tool (see § E). Fig. 20 Fig. 21 05F02.18 Massey Ferguson 5400 - Issue 1.a...
  • Page 203 : In the Tortoise position, if face "X" of MPORTANT the fork pad (20) is driven against the sliding coupler "C", increase clearance J1 (Fig. 21). 77. Check for the correct operation of the fork. Fig. 22 05F02.19 Massey Ferguson 5400 - Issue 1.a...
  • Page 204 25) by placing it Fig. 24 in contact with the tool. 86. Lightly smear the thread of the screw (17) with Loctite 242 or equivalent. Tighten to a torque of 40 - 50 Nm. 05F02.20 Massey Ferguson 5400 - Issue 1.a...
  • Page 205 Mechanism synchronised in Hare Dimension of tool measured on the selector cover and set to the gearbox Gear engaged: 3rd gear, for example (18) Stop (31) Plunger (35) Indexing pin MA-05-00467B Fig. 25 05F02.21 Massey Ferguson 5400 - Issue 1.a...
  • Page 206 - of gears from 1st to 4th and vice versa; - of the Hare / Tortoise ranges; - of the creeper unit (if fitted). 95. Check for the oil tightness of the cover mating faces and the hydraulic unions. 05F02.22 Massey Ferguson 5400 - Issue 1.a...

  • Page 207: Service Tools

    E . Service tools Tools available in the AGCO network • 3378325M11: Hare / Tortoise fork lock adjustment tool (Fig. Locally made tool • Shim hinged on suitable fixture (Fig. Fig. 26 Fig. 27 05F02.23 Massey Ferguson 5400 - Issue 1.a...
  • Page 208 GBA20 selector rail with Power Shuttle 05F02.24 Massey Ferguson 5400 - Issue 1.a...
  • Page 209 E . Final operations ............12 05G02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 210 GBA20 output shaft with Power Shuttle 05G02.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 211: General

    (39) (40) on the shaft (44). : The output shaft of the GBA20 gearbox without creeper speeds can be replaced by two other shafts corresponding respectively to the following options: creeper or super-creeper unit. Fig. 1 Massey Ferguson 5400 - Issue 1.a 05G02.3...
  • Page 212 GBA20 output shaft with Power Shuttle Page left blank intentionally 05G02.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 213 (40) Bearing cone (41) Screw (42) Shim(s) (43) Laminated shim (44) Output shaft (45) Circlip (46) Stop plate (48) Bearing cup (49) Circlip (79) Needle bearing (80) Spacer (81) Needle bearing MA-05-00471B Fig. 2 Massey Ferguson 5400 - Issue 1.a 05G02.5...
  • Page 214 GBA20 output shaft with Power Shuttle Page left blank intentionally 05G02.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 215: Preliminary Operations

    7. Refit the selector rail and the forks (see chapter 5). 8. Depending on the equipment, install sleeve (5), fork (4), adjustable lock (3) and pin (1) (Fig. To adjust the fork, see chapter 5. 05G02.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 216: Removing, Refitting And Shimming The Shaft

    (see chapter 5) to gain access to the layshaft of the gearbox in order to remove the pinion involved through the gear selector cover aperture. 21. Remove needle bearing (24). Identify the assembly direction. 05G02.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 217 : For gearboxes fitted with creeper unit, MPORTANT use unit plate (1) (Fig. 9) to replace stop plate (46) (Fig. 8). Tighten the screws to a torque of 33.8 - 51.5 Nm. Fig. 5 Fig. 6 05G02.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 218 3rd - 4th synchromesh (Fig. 10); - the synchromesh (31). Needle bearings (28) (30) EMINDER force-fitted and separated by spacer (80). 41. Fit output shaft (44) holding the gear train assembly (Fig. 11). Fig. 9 05G02.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 219 48. Remove screws (41) and stop plate (46). 49. Take off bearing cup (48). 50. Remove cones (40) (39). 51. Slide the required thickness of shims Z (38), and cones (39) (40) onto the shaft. Fig. 11 Fig. 12 05G02.11 Massey Ferguson 5400 - Issue 1.a...

  • Page 220: Final Operations

    - hydraulic tightness of the circuits; - correct operation of electrical circuits. 63. Carry out a road test of controls. 64. Check oil tightness of mating faces (gear selector cover, gearbox on rear axle). 05G02.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 221 E . Service tools ............11 05H02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 222 GBA20 mainshaft with Power Shuttle 05H02.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 223 (6) positioned against the drive pinion (67) and (78) Tab washer the ring (8). A washer (77) with flat sections acts as a stop for the 1st drive pinion (7). Fig. 1 Massey Ferguson 5400 - Issue 1.a 05H02.3...
  • Page 224 GBA20 mainshaft with Power Shuttle Page left blank intentionally 05H02.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 225 (67) Drive pinion (68) Nut (69) Mainshaft (70) Snap ring (71) Lubricating pipe (72) Spring (73) 1st synchromesh cone (74) 2nd synchromesh cone (77) Washer with flat sections (78) Tab washer MA-05-05083A Fig. 2 Massey Ferguson 5400 - Issue 1.a 05H02.5...
  • Page 226 GBA20 mainshaft with Power Shuttle Page left blank intentionally 05H02.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 227 4. Remove the input unit assembly (see chapter 5). 5. Remove the layshaft (see chapter 5). 6. Remove the selector rail and the forks (see chapter 5). Remove the output shaft (see chapter 5). 7. Remove the mainshaft. 05H02.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 228 (1) (2) and (16) (17) need to be replaced: - remove the flat sided washer (77); - extract the bearings cones (1) and (17); - remove snap ring (70). Fig. 4 Fig. 5 05H02.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 229 P1 = 0.14 to 0.20 mm. If possible, shim towards the maximum tolerance. 39. Install the locking tool and the holding sleeve (Fig. 3 Fig. 05H02.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 230 After assembly, check that the circlip is not bent. 51. Manually check: - the axial clearance of the pinions; - the rotation of the shaft and its pinions. 52. Check that the 1st, 2nd synchromesh operates properly. 05H02.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 231 • 3378010 M1: Socket for nut - Mainshaft (Fig. • 3378082 M1: Locking tool - Mainshaft (Fig. Locally made tool • Holding sleeve for the mainshaft (Fig. Fig. 8 Fig. 9 Fig. 10 05H02.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 232 GBA20 mainshaft with Power Shuttle 05H02.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 233 I . Service tool ............10 05I02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 234 GBA20 layshaft with Power Shuttle 05I02.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 235: General

    (56) 4th driven pinion Exploded view (57) Spacer (58) Shim(s) (59) 2nd driven pinion (60) 1st driven pinion (61) Circlip (62) Needle bearing (63) Bearing cone (64) Bearing cup (82) Spacer MA-05-00493A Fig. 1 Massey Ferguson 5400 - Issue 1.a 05I02.3...
  • Page 236 GBA20 layshaft with Power Shuttle Page left blank intentionally 05I02.4 Massey Ferguson 5400 - Issue 1.a...

  • Page 237: Preliminary Operations

    : To remove the shaft, do not put the MPORTANT handling bar in the bore so as not to damage needle bearing (62) (Fig. 3). If necessary, carry out the operation with the help of an assistant. Fig. 3 MA-05-00495A 05I02.5 Massey Ferguson 5400 - Issue 1.a...

  • Page 238: Removing And Refitting Pinions

    (59) , temporarily without the shims (58). 18. Fit the circlip (61). 19. Shim the pinions (see § F). 20. Install the shaft, assembled with related pinions, in the housing (see § C). 05I02.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 239: Replacing The Taper Roller Bearings And The Layshaft

    32. Slide the final shims, previously selected, onto the shaft. Install the pinion and correctly fit the circlip. 33. Fit bearing cone (63) (see § E). 34. Install the shaft, assembled with related pinions, in the housing (see § C). 05I02.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 240: Shimming The Shaft

    43. Remove the compression tool. 44. Fit shims (51) selected in operation 42. 45. Fit the oil deflector in the housing. J2 = 0 / 0,08 mm MA-05-00497A Fig. 6 Fig. 7 MA-05-06013A 05I02.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 241: Final Operations

    - oil tightness of the hydraulic circuits; - correct operation of electrical circuits. 52. Carry out a road test of all controls. 53. Check oil tightness of unions and mating faces (gear selector cover, gearbox on rear axle). 05I02.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 242 Nut HM10 ext. Ø = 79.7 + 0 / - 0.2 Threaded rod M10 x 150: L = 1150 Spring: - int. Ø = 40 - thread Ø= 4 = 95 Fig. 8 05I02.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 243 G . Adjusting the control ........... 8 05J01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 244 GBA20 Creeper unit 05J01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 245: General

    Hare position and must be shifted to Tortoise posi- tion. The electrical signal corresponding to selection of the creeper range is sent via switch "C" fitted on the control unit (Fig. Fig. 1 Massey Ferguson 5400 - Issue 1.a 05J01.3...
  • Page 246 GBA20 Creeper unit Page left blank intentionally 05J01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 247 Closing plate (14) Plate Grower washer (15) Stop plate Screw (16) Circlip Snap ring (17) Planet carrier assembly Coupler ring (18) Friction washer Sleeve (19) Ring gear Pinion gear (20) Locating pin Fig. 2 05J01.5 Massey Ferguson 5400 - Issue 1.a...

  • Page 248: Removing The Creeper Unit And The Ring Gear

    9. Take off circlip (16). 10. Drive out pins (12). 11. Remove the plates (13) (14). 12. Remove pinion gears (9). : Replace the planet carrier (1) if the dog MPORTANT ring (7) is damaged. 05J01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 249: Reassembling The Planet Carrier, Refitting The Ring Gear And The Unit

    24. Refit the left-hand hydraulic cover (if removed) and the right-hand hydraulic cover (see chapter 9). 25. Carry out a road test of the creeper unit. 26. Check PTO and PTO brake operation. 05J01.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 250: Adjusting The Control

    "B" is still effectively locked. 36. Tighten nut (14). : After tightening, check that there is no MPORTANT tension on the cable. 37. Check that the "direct drive" position is locked. Fig. 5 MA-05-00515B 05J01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 251 06C01 - GPA20 brake piston 06D01 - GPA20 handbrake unit and control 06E01 - GPA20 differential 06F01 - GPA20 hitch / Linkage 06G01 - GPA20 hitch hooks 06H01 - GPA20 rear wheels / hubs Massey Ferguson 5400 - Issue 1.a Contents - i...
  • Page 252 Rear axle Contents - ii Massey Ferguson 5400 - Issue 1.a...
  • Page 253 B . Centre housing assembly..........3 06A01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 254 General - GPA20 operation 06A01.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 255 Drive is then transmitted via Belleville washers to the clutch output shaft (see section 8). The 4WD clutch is hydraulically activated. There is therefore no possibility of accidental disen- gagement of the 4WD clutch in the event of hydraulic failure. 06A01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 256 X: Dimension of the centre housing stamped on the rear right-hand side of the housing, behind the lift ram. Y: Dimension of the drive pinion with bearing = 90.520 mm. 06A01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 257 General - GPA20 operation Centre housing assembly (longitudinal section) Fig. 1 Massey Ferguson 5400 - Issue 1.a 06A01.5...
  • Page 258 General - GPA20 operation Rear transmission assembly (cross section) Fig. 2 06A01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 259 F . Replacing a lug stud ........... 11 06B01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 260 GPA20 Normal Duty Trumpet housings 06B01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 261: General

    (25) Shim(s) of which the brake disc (18) is placed. (26) Pin (27) Plug The brake discs are lubricated by a continuous flow of oil from the lift control valve (see section 9). 06B01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 262 GPA20 Normal Duty Trumpet housings Overall view Fig. 1 06B01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 263 GPA20 Normal Duty Trumpet housings Exploded view Fig. 2 06B01.5 Massey Ferguson 5400 - Issue 1.a...

  • Page 264: Trumpet Assembly

    15. Remove: - brake disc (18) - sun gear (22) Fig. 4 - locating pin (26) 16. Remove the brake plate (17). Fig. 5 06B01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 265 33. Test the lift mechanism and braking circuit. 34. Check for tightness: - between the trumpet and rear axle housing - of the lift control valve feed pipe - of brake lubricating pipes. 06B01.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 266: Planet Carrier

    53. Ensure that the tab washer (9) is present. 54. Refit the planet carrier. 55. Fit shims to obtain the required preload (see § E). 56. Refit the trumpet housing (see § B). Fig. 10 06B01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 267: Bearings And Seals

    (8) (Fig. 12). 68. Lubricate the cups (8) (5) and fit them home against the shoulder. 69. Fit the cage (4) into the base of the shoulder (Fig. 13). Fig. 13 06B01.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 268: Preloading The Axle Shaft Bearings

    85. Clean the tapping at the end of the shaft (2). 86. Refit the washer (24). 87. Clean the screw (23) and smear it with Loctite 241. Tighten to a torque of 270 - 440 Nm. 06B01.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 269: Replacing A Lug Stud

    92. Place the new stud over the serration marks left by the former stud. 93. After checking that splines are properly engaged, bring the stud head towards the inner flange of the axle shaft with a bronze hammer. 06B01.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 270 GPA20 Normal Duty Trumpet housings 06B01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 271 F . Replacing a wheel stud ..........11 06B02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 272 GPA20 Heavy Duty Trumpet housings 06B02.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 273: General

    (26) Shim(s) of which the brake disc (18) is placed. (27) Pin (28) Plug The brake discs are lubricated by a continuous flow of oil from the lift control valve (see section 9). 06B02.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 274 GPA20 Heavy Duty Trumpet housings Overall view Fig. 1 06B02.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 275 GPA20 Heavy Duty Trumpet housings Exploded view Fig. 2 06B02.5 Massey Ferguson 5400 - Issue 1.a...

  • Page 276: Trumpet Assembly

    15. Remove: - brake disc (19) - sun gear (23) Fig. 4 - locating pin (27) 16. Remove the brake plate (18). Fig. 5 06B02.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 277 33. Test the lift mechanism and braking circuit. 34. Check for tightness: - between the trumpet and rear axle housing - of the lift control valve feed pipe - of brake lubricating pipes. 06B02.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 278: Planet Carrier

    53. Ensure that the tab washer (9) is present. 54. Refit the planet carrier. 55. Fit shims to obtain the required preload (see § E). 56. Refit the trumpet housing (see § B). Fig. 10 06B02.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 279: Bearings And Seals

    (8) (Fig. 12). 68. Lubricate the cups (8) (5) and fit them home against the shoulder. 69. Fit the cage (4) into the base of the shoulder (Fig. 13). Fig. 13 06B02.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 280: Preloading The Axle Shaft Bearings

    85. Clean the tapping at the end of the shaft (2). 86. Refit the washer (25). 87. Clean the screw (24) and smear it with Loctite 241. Tighten to a torque of 270 - 440 Nm. 06B02.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 281: Replacing A Wheel Stud

    92. Place the new stud over the serration marks left by the former stud. 93. After checking that splines are properly engaged, bring the stud head towards the inner flange of the axle shaft with a bronze hammer. 06B02.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 282 GPA20 Heavy Duty Trumpet housings 06B02.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 283 C . Reassembly ............5 06C01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 284 GPA20 brake piston 06C01.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 285 The oil circulating between the discs and the pistons lubricates the braking surfaces when they are not in use and cools the brakes when they are used. 06C01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 286 : To facilitate access to the union (2), if neces- sary, disconnect the 4-speed LSPTO control (if fitted) and position the union correctly. 5. Remove the O'rings (1) (2) on the housing and discard them (Fig. Fig. 3 Fig. 4 06C01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 287 (Fig. Fit the screws (3) (Fig. 9) after lightly smearing them with Loctite 241 and tighten them to a torque of 10 Nm with the locally made socket. Fig. 8 06C01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 288 18. Test: - linkage - braking on the road 19. Check for tightness: - between the trumpet and rear axle housing Fig. 10 - of the lift control valve feed pipe. Fig. 11 06C01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 289 E . Assembling and adjusting the control ........11 06D01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 290 GPA20 handbrake unit and control 06D01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 291: General

    (29), preventing the drive pinion from rotating. When the handbrake lever is released, the spring (17) moves the cam (14) to the rest position and the mech- anism is closed by its springs. 06D01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 292 (21) Snap ring (22) Washer (23) Finger (24) Closing plate (25) Screw (26) Drive pinion (27) Shim(s) (28) Screw (29) Thrust plate (30) Discs (31) Mechanism (32) O’ring (33) Retainer ring (34) Intermediate plate 06D01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 293 GPA20 handbrake unit and control Overall view Fig. 1 Massey Ferguson 5400 - Issue 1.a 06D01.5...
  • Page 294 GPA20 handbrake unit and control Exploded view MA-06-00105A Fig. 2 06D01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 295: Disassembly

    Check that there is enough space between the bonnet and the windscreen (if the space is insuffi- cient, remove the bodywork). 14. Disconnect the cable (3). Take out the pin (1) and remove the control linkage (2) (Fig. Fig. 5 06D01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 296 (14). The finger (23) smeared with Loctite 270 is screwed into the thrust plate (29). The locating pin (18) is fitted fully home on the shoulder of the closing plate (24). Fig. 8 06D01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 297: Reassembly

    44. Lightly smear the pin (20) with AS 767 Anti-Seize grease or equivalent. Fit the seal (19) on the housing and compress it to 5.8 ± 0.15 mm using a retainer ring (33) (Fig. 11). Fig. 11 06D01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 298 56. Remove the stands and the jack. 57. Tighten wheels to a torque of 400 - 450 Nm. 58. Remove the chocks at the front of the tractor between the frame and the front axle. Fig. 13 Fig. 14 06D01.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 299: Assembling And Adjusting The Control

    - Release the lever. The control must return freely to the rest position. In this position, the buzzer and the indicator light on the instrument panel should switch off. Fig. 16 06D01.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 300 GPA20 handbrake unit and control 06D01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 301 L . Service tools ............24 06E01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 302 GPA20 differential 06E01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 303: General

    The pre-load shimming of the differential assembly is carried out by deflectors (13) of different thicknesses placed behind the left-hand bearing cup (14). If needed, an additional shim (49) can be fitted between flange (9) and the deflector. 06E01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 304 (44) Washer (45) Locating ring (differential support) (46) Stud (47) Pipe (48) Union (49) Shim(s) (50) Shim(s) (51) Nut (holds lubricating pipe) (52) Lubricating union (53) Spool valve tank return pipe (54) Locking nut 06E01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 305 GPA20 differential Overall view Fig. 1 Massey Ferguson 5400 - Issue 1.a 06E01.5...
  • Page 306 GPA20 differential Exploded view Fig. 2 06E01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 307: Removing The Left-Hand Flange And Differential Lock Assembly

    85 - 100 Nm. Removal 4. Remove the flange (9), the locating ring (45), and if necessary, the friction washer (11), mobile coupler (7) and spring (6). 06E01.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 308: Disassembling And Reassembling The Differential Lock Assembly

    (Fig. 2), and deflector (13), respecting its assembly direction, and cup (14) (Fig. : The shim (49) (if used) must be placed MPORTANT between flange (9) and deflector (13). Fig. 5 Fig. 6 06E01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 309: Refitting The Left-Hand Flange And The Differential Lock Assembly

    : See special points § B. EMINDER Replace the guide studs with two other screws and tighten them to the previously indicated torque. 19. Fit pipe (40) and union (39) (Fig. Fig. 8 06E01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 310 24. Refit the brake piston and left-hand trumpet housing (see section 6). 25. Start the engine. Check the oil tightness of the supply pipe (2) (Fig. 3) and the correct operation of the differential lock. 06E01.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 311: Removing The Differential Assembly

    35. Remove the flange (9), spring (6), coupler (7) and washer (11). 36. Take out the screws (26). 37. Take off the flange (25). 38. Take out the differential assembly from the centre housing (Fig. 12). Fig. 11 Fig. 12 06E01.11 Massey Ferguson 5400 - Issue 1.a...

  • Page 312: Disassembling The Differential Assembly And The Ring Gear

    14). 48. Carry out a second drilling operation with a 12 mm drill to the same depth. 49. Drive out the rivets using a suitable drift punch (Fig. 15). Fig. 14 Fig. 15 06E01.12 Massey Ferguson 5400 - Issue 1.a...

  • Page 313: Removing And Disassembling The Drive Pinion

    Fig. 16 56. Remove lubricating pipe (47). Remove and discard the cap (41), extract the cup (37) and recover the shims (50). Disassembling the drive pinion 57. Extract the bearing cones (30) (31). 06E01.13 Massey Ferguson 5400 - Issue 1.a...

  • Page 314: Reassembling The Ring Gear And Differential Assembly

    (25), using a press and a suitable fixture. Special point Place shim(s) (38) in the half-housing (29) to pre-adjust the backlash and then insert the bearing cup (27) (see Fig. 18 § K). 06E01.14 Massey Ferguson 5400 - Issue 1.a...

  • Page 315: Adjusting The Bevel Gear Distance, Refitting And Shimming Of The Drive Pinion

    Dimension of the centre housing stamped on the rear right-hand side of the housing, behind the lift ram. Dimension of the drive pinion with bearing = 90.520 mm. Fig. 19 06E01.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 316 Fig. 21 77. With the assistance of another operator, set the dial gauge to zero. 78. Repeat the operation 76, this time by pushing. Fig. 22 06E01.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 317 (32) lightly smeared with Loctite 270 or equivalent, then tighten to a torque of 90 - 120 Nm. 84. Position the cap (41) (Fig. 21) in the housing, then refit the union (52) and lubricating pipe locking nut. 06E01.17 Massey Ferguson 5400 - Issue 1.a...

  • Page 318: Refitting And Shimming Of The Differential Assembly

    Check the tightening torque of the central screw of the tool once again. 91. Assemble and moderately tighten the hexagonal calibrated spacers “A” (Fig. 24) in the other two holes. Check that they are in contact with the housing. Fig. 24 06E01.18 Massey Ferguson 5400 - Issue 1.a...
  • Page 319 (Fig. 26). 95. Calculate dimension “C” between bearing cup (14) and the mating face of the flange (9) (Fig. 27). C = (114 + J) - 70 Fig. 25 Fig. 26 Fig. 27 06E01.19 Massey Ferguson 5400 - Issue 1.a...
  • Page 320 892,171 M2 1,118 - 1,168 Deflectors 892,170 M2 1,245 - 1,295 191,124 M2 1,37 - 1,42 191,125 M2 1,49 - 1,54 521,401 M2 0,61 - 0,66 1 686 054 M2 0,50 Shim 3794403H1 0,70 06E01.20 Massey Ferguson 5400 - Issue 1.a...
  • Page 321 (9) and deflector (13). Ensure correct direction of assembly of the deflector (Fig. 30). 100.Refit flange (9). Carry out final operations in § D. 101.Fit the pipe (40). 102.Check the backlash (see § K). Fig. 30 06E01.21 Massey Ferguson 5400 - Issue 1.a...

  • Page 322: Adjusting And Checking The Backlash

    106.Place the previously prepared shim(s) in the cavity of half housing (29). Lubricate and insert cup (27) (Fig. 31). 107.Refit and shim the differential assembly unit (see § Fig. 31 06E01.22 Massey Ferguson 5400 - Issue 1.a...
  • Page 323 113.Position the control link and adjust the handbrake Fig. 33 mechanism (see section 6). 114.Refit the right-hand hydraulic cover (see section 9). 115.Refit the intermediate shaft, the driving pinion and the 3 point hitch support. Fig. 34 06E01.23 Massey Ferguson 5400 - Issue 1.a...

  • Page 324: Service Tools

    124.Check the oil tightness of the trumpet housing mating faces with the housing, covers and hydraulic unions. L . Service tools Tool available in AGCO SA network - 3376 847 M91 - Shimming tool (Fig. 06E01.24 Massey Ferguson 5400 - Issue 1.a...
  • Page 325 H . Disassembling and reassembling a lift ram ....... . 15 06F01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 326 GPA20 hitch / Linkage 06F01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 327: General

    4-speed PTO control linkage (21), if fitted. (22) Screw (4-speed PTO) (23) Elbow union (24) Screw (25) Nut (26) Position sensor (27) Cup plug (version without linkage) (28) Threaded plug (version without linkage) (29) Seal (30) Friction washers 06F01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 328 GPA20 hitch / Linkage Overall view Fig. 1 06F01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 329 GPA20 hitch / Linkage Exploded view Fig. 2 06F01.5 Massey Ferguson 5400 - Issue 1.a...

  • Page 330: Removal

    4. Remove the spool valve support with the spool valves. 5. Remove the upper pins from the rams and lift rods. 6. Remove the attachment screws (24) from the lift cover (10). 7. Sling the cover and remove it. Fig. 4 06F01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 331: Disassembly

    22. Remove the set screws (14) from the cam (9). 23. Extract the lift shaft (4) from the cover. 24. Remove the cam (9). 25. Remove the rings (8) (Fig. 26. Remove the cup plug (17) (2-speed PTO). Fig. 6 06F01.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 332: Reassembly

    (3) and the screw (2). : Grease the face of the cover (Anti-Seize Grease or equivalent) before fitting the arms. 35. Tighten screws (2) to a torque of 360 - 470 Nm. Fig. 8 Fig. 9 06F01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 333 43. Fit the O’ring (20) from the external side of the cover (Fig. 12). 44. Smear the screws (18) (22) with Loctite 241 and tighten. 45. Check that the control functions smoothly. 46. Fit the elbow union (23). Fig. 11 Fig. 12 06F01.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 334: Refitting

    59. Clean the mating face of the spool valve support. Fig. 14 60. Smear the mating face of the spool valve support cover with a sealing compound (Master Joint 510 Loctite or equivalent). 61. Refit the spool valve support. 06F01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 335 • The ports of the shaft (4) are plugged with cup plugs (27) sealed with Loctite 542. • The position sensor (26) is replaced with a threaded plug fitted with a sealing ring (29). Fig. 16 06F01.11 Massey Ferguson 5400 - Issue 1.a...

  • Page 336: Rear Hitch

    - (6) fixed ball joint drawbar - (7) telescopic drawbar • Telescopic stabiliser (8) (Fig. • Perforated bar (Fig. Special point For the adjustment of tube type blades, see the Oper- ator Instruction Book supplied with the tractor. 06F01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 337 GPA20 hitch / Linkage Fig. 17 06F01.13 Massey Ferguson 5400 - Issue 1.a...
  • Page 338 GPA20 hitch / Linkage Fig. 18 06F01.14 Massey Ferguson 5400 - Issue 1.a...

  • Page 339: Disassembling And Reassembling A Lift Ram

    81. Run the engine. Using the ELC, raise and lower the lift arms to their maximum positions several times. 82. Check that the hitch is operating correctly and that there are no oil leaks around either cylinder or ram. 06F01.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 340 GPA20 hitch / Linkage 06F01.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 341 D . Operating principle of the Dromone retractable hook ......9 06G01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 342 GPA20 hitch hooks 06G01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 343: General

    - Swinging drawbar (different types) - Clevis on adjustable scale (different types) - Closed eye bolt for balanced full trailer - Pick-up hook Some equipment can be fitted simultaneously depending on technical possibilities, options and coun- tries. 06G01.3 Massey Ferguson 5400 - Issue 1.a...

  • Page 344: Presentation Of The Different Hitch Hooks

    Standard swinging drawbar Roller swinging bar Quick-adjust clevis with standard pin Quick-adjust clevis with automatic pin (Cramer) Clevis for standard hook scale Clevis for 20 T hook scale Clevis for 6 T hook scale 06G01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 345 GPA20 hitch hooks Fig. 1 Massey Ferguson 5400 - Issue 1.a 06G01.5...
  • Page 346 GPA20 hitch hooks Fig. 2 06G01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 347: Adjusting Automatic Hook Tie-Rods And Controls

    9. Check the operation of the mobile plate and the hook lock mechanism using the lever (1) (Fig. : If the lock does not operate correctly, the control must be adjusted. Fig. 4 Fig. 5 06G01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 348 (7) (8) so that there is no play in the cable (2) and the cable is not pinched. Fig. 6 : During adjustment, ensure that link B remains locked. Fig. 7 06G01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 349: Operating Principle Of The Dromone Retractable Hook

    This facilitates the tractor / trailer hooking manoeuvre and frees it from any constraints. : Periodically grease the safety lock mechanism and the mobile plate control cable. 06G01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 350 GPA20 hitch hooks 06G01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 351 D . Replacing a wheel stud ..........6 06H01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 352 GPA20 rear wheels / hubs 06H01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 353: General

    B . Description of rear axle wheel assembly Parts list (Fig. Axle shaft flange (all ND and HD models) Spacer for steel wheel with welded disc Bracket Fig. 1 06H01.3 Massey Ferguson 5400 - Issue 1.a...

  • Page 354: Changing Wheel Track Spacing

    5. Refit the wheel and tighten the nuts (see §B). Tightening torques Rim on hub: 400 - 450 Nm (Fig. Rim on disc (wheel with brackets): 180 - 250 Nm (Fig. Fig. 2 06H01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 355 18.4R38 Position 480.70R34 600.65R38 480.70R38 Wheel disc 1538 1636 facing 1626 1626 1532 inwards 1740 1744 1736 1824 1824 1832 Wheel disc 1928 1942 2036 facing 2026 2026 1932 outwards 2140 2144 2136 06H01.5 Massey Ferguson 5400 - Issue 1.a...

  • Page 356: Replacing A Wheel Stud

    10. Place the stud in the flange housing, and use a bronze sledgehammer and suitable hammer to knock it in until its head meets the inside flange of the wheel shaft. 06H01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 357 07A01 - General - GPA20 operation 07B01 - Intermediate shaft - Driving pinions - GPA20 brake 07C01 - GPA20 removable shaft 07D01 - GPA20 shiftable shaft 07E01 - GPA20 - GSPTO Massey Ferguson 5400 - Issue 1.a Contents - i...
  • Page 358 Power take off Contents - ii Massey Ferguson 5400 - Issue 1.a...
  • Page 359 B . Existing power take-off types ..........5 07A01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 360 General - GPA20 operation 07A01.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 361 - An internal channel system carries lubricating oil to the bearings and drive pinions via an oil gallery in the housing and radial bores in the shaft. 07A01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 362 This shaft then drives the 540 rpm pinion on the lower shaftline. - The sleeve sliding on the splines secures the front axle clutch shaft or allows it to rotate freely. 07A01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 363 - The shaft used for the 540 rpm speed has 6 splines. The shaft used for the 1000 rpm speed has 21 splines. - The PTO brake acts on the rear bearing cup of the double driving pinion. Fig. 3 07A01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 364 - The double drive pinion drives both the 540 and 1000 rpm pinions. These pinions are then secured to the PTO output shaft by a coupler. - The PTO brake acts on the rear bearing cup of the double driving pinion. Fig. 4 07A01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 365 - Operation is the same as for the shiftable PTO. - The PTO output shaft has an interchangeable end fitting to adapt the number of splines to the require- ments of the drawn implement (6 or 21 splines). Fig. 5 07A01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 366 Drive is no longer transmitted directly to the double pinion, but via an intermediate pinion. - The ratio of the additional double pinion allows to obtain PTO speeds when the engine speed is 1550 rpm. Standard PTO LSPTO Fig. 6 07A01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 367 : for 2WD tractors equipped with a creeper EMARK unit, a pinion is fitted instead of the front axle clutch. - The speed of the PTO output shaft is then propor- tional to the tractor ground speed. Fig. 7 07A01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 368 - The output shaft turns at the rear on two taper roller bearings. A sealing ring is fitted behind these bear- ings. - The PTO operates exactly the same as the other shiftable versions. Fig. 8 07A01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 369 F . 4-speed LSPTO (with shimming)......... 14 G . Assembling and adjusting the 4-speed LSPTO control..... . . 16 07B01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 370 Intermediate shaft - Driving pinions - GPA20 brake 07B01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 371: General

    (9) is supplied. The piston moves, compressing the cup (8) on the cone (7) thus progressively immobi- lising the driving pinion (13), constantly engaged with the 540 rpm and 1000 rpm pinions. 07B01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 372 (23) Pin (24) Locking screw (25) Nut (26) Fork (27) Screws (28) Needle bearing (29) Circlip (30) Ring (31) Coupler sleeve (32) Circlip (33) Washer (34) Coupler pinion (35) Shaft (36) Pin (37) Seal 07B01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 373 Intermediate shaft - Driving pinions - GPA20 brake Overall view Fig. 1 Massey Ferguson 5400 - Issue 1.a 07B01.5...
  • Page 374 Intermediate shaft - Driving pinions - GPA20 brake Overall view Fig. 2 07B01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 375: 2-Speed Pto (Without Shimming)

    7. Take out the pinion assembly (13) and the shaft (2) held in place by the washer (5) and the screw (6). Take off bearing cone (4). : The shaft (2) is fitted into the clutch (1) without a locking screw. Fig. 4 07B01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 376 17. Carry out operations in reverse order. 18. Check that the PTO and PTO brake operate correctly. 19. Check for the oil tightness of: - the mating faces (spool valve support, cover) - the hydraulic unions. 07B01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 377: 2-Speed Pto (With Shimming)

    27. Extract the cone (7) and the deflector (15) (Fig. then remove cone (4). : To extract the bearing cup (3) the 540 / 1000 rpm pinions must be removed. Partially drain the rear axle housing (see chapter 7). Fig. 6 07B01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 378 J/P. 42. Remove the cover (10), take out the bearing cup (8) and the piston (9). 43. Place the shims (11) selected in operation in the cover (10). Fig. 9 07B01.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 379: 4-Speed Economy Pto (Without Shimming)

    3. 56. Disconnect the power take-off brake supply pipe (Fig. 11). 57. Remove lubricating pipe (4) (Fig. 11). 58. Take the screws (3) out of the cover (10) and remove it (Fig. 11). 07B01.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 380 70. Remove the Allen screw (27) (where necessary). 71. Take out the shaft (2) and the coupler sleeve (31) (where necessary). Fig. 13 : The circlip (29) remains on the shaft (2). Fig. 14 07B01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 381 - Loosen the screw by one-quarter turn. Smear the nut (25) with Loctite 241. Tighten to a torque of 15 - 20 Nm. - Check that the fork locks correctly. 07B01.13 Massey Ferguson 5400 - Issue 1.a...

  • Page 382: 4-Speed Lspto (With Shimming)

    97. Extract the bearing cone (7) and deflector (15) (Fig. 18). : To extract the bearing cup (3) the 540 / 1000 rpm pinions must be removed. Partially drain the axle housing (see chapter 7). 07B01.14 Massey Ferguson 5400 - Issue 1.a...
  • Page 383 (Loctite 510 or equivalent). 111.Check for the presence of the bearing cup (8), fit the cover (10) with screws (3) and tighten to a torque of 130 - 170 Nm (Fig. 16). 07B01.15 Massey Ferguson 5400 - Issue 1.a...

  • Page 384: Assembling And Adjusting The 4-Speed Lspto Control

    127.Check the locking of the control in the 2000 rpm position (b) and check for the correct operation of the indicator light on the instrument panel. Fig. 21 Fig. 22 07B01.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 385 ............. 8 07C01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 386 GPA20 removable shaft 07C01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 387: General

    Pinion (1000 rpm) Circlip Snap ring (10) 540 or 1000 rpm PTO shaft (11) O’ring (12) Unit (14) Sealing ring (15) Bearing (16) Screw (17) PTO speed sensor (18) Nut (19) O’ring (20) Snap ring 07C01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 388 GPA20 removable shaft Overall view Fig. 1 07C01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 389 GPA20 removable shaft Exploded view Fig. 2 07C01.5 Massey Ferguson 5400 - Issue 1.a...

  • Page 390: Replacing The 540 Or 1000 Rpm Shaft

    (5) (6) in line when removing the shaft (10) and the rear bearing assembly (Fig. 10. Remove the other two screws (16) (Fig. 11. Remove the shaft and the rear bearing assembly (Fig. Fig. 5 Fig. 3 Fig. 6 07C01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 391: Disassembling And Reassembling The Rear Bearing

    (14) in abutment against the shoulder of the unit (12). The double lip must be turned towards the roller bearing (15). 29. Assemble the bearing. Reverse operations and install it. Repeat operations to 16. 07C01.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 392: Disassembling And Assembling The 540 And 1000 Rpm Pinions And The Front

    - Tighten the sensor home, without forcing, until it comes in contact with the pinion (6). - Unscrew the sensor by 3/4 turn. - Tighten the nut (18) moderately and connect the harness. 07C01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 393 H . Shaft with reinforced sealing..........15 07D01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 394 GPA20 shiftable shaft 07D01.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 395 The bearing (2) has a sealed face turned towards the 540 rpm pinion. Lubrication of pinions is obtained via the oil slave device (1) and the shaft (13) provided with an axial channel and drilled radial ports. 07D01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 396 (23) O’ring (24) Pads (25) Fork (26) Set screw (27)(27) Special spacers (28) Plug (29) "Bayonet" cap (30) Twist cap (31) Flange shaft (32) End-fitting (6 or 21 splines) (33) Locating pins (34) Screw 07D01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 397 GPA20 shiftable shaft Legend Overall view A : Internal control via lever and cable B : External control Fig. 1 Massey Ferguson 5400 - Issue 1.a 07D01.5...
  • Page 398 B : with 4-speed LSPTO C : with GSPTO D : with flange shaft (540 - 1000 rpm) and inter- changeable end-fitting E : with standard shaft (540 - 1000 rpm) Fig. 2 07D01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 399 GPA20 shiftable shaft Overall view Fig. 3 07D01.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 400: Bearing

    11. Top up the oil level of the rear axle housing and check its level using a gauge located to the rear of the centre housing. Fig. 5 Fig. 6 07D01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 401: Disassembling And Reassembling The Rear Bearing

    (14), with its lip turned towards the bearing (10) (Fig. 21. Install the housing unit (14) components, carry out operations in reverse order, and refit the rear bearing. Final operation 22. Refit the rear bearing and repeat operations 07D01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 402 (5) with the hub (6), the ring (3), with the opening of the teeth turned towards the rear of the tractor (Fig. : If rings (19) (20) (no reference code given in spare parts catalogue) are damaged, replace the pinions (4) (7). 07D01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 403 45. Check that the PTO and PTO brake operate correctly. 46. Check for the oil tightness of: - mating faces (spool valve support, top cover, PTO rear bearing, and lift cover) - the hydraulic unions. 07D01.11 Massey Ferguson 5400 - Issue 1.a...

  • Page 404: Controls

    Lever Cable (21) Link Check After adjusting the control cable, check that the coupler (5) fits correctly with the 540 and 1000 rpm pinions. External (Fig. Screw (21) Link Fig. 10 Fig. 11 07D01.12 Massey Ferguson 5400 - Issue 1.a...

  • Page 405: Flange Shaft

    : To allow for the removal of the end-fitting, EMARK introduce a measuring rod into one of the two holes drilled into the housing unit (14). Lock by gently turning the end-fitting. Take out the screws (34). Fig. 12 07D01.13 Massey Ferguson 5400 - Issue 1.a...
  • Page 406 GPA20 shiftable shaft Fig. 13 07D01.14 Massey Ferguson 5400 - Issue 1.a...

  • Page 407: Shaft With Reinforced Sealing

    As with the other PTO versions, it supports the 540 and 1000 rpm driven pinions. When operating in rice fields or in particularly damp farming conditions, the rear bearing seal is reinforced by a "cassette" seal (11). 07D01.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 408 GPA20 shiftable shaft Fig. 14 07D01.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 409 57. Fit an O'ring (18) onto the housing unit and slide it onto the guide studs and into the bores of the centre housing. 58. Temporarily tighten the two diametrically opposed screws (10) in order to secure the housing unit. 07D01.17 Massey Ferguson 5400 - Issue 1.a...
  • Page 410 75. Depending on the value read on the dial gauge, prepare a thickness of shim(s) (6) in order to obtain a final clearance of: J1 = 0.05 to 0.15 mm (Fig. : If possible, shim to obtain minimum toler- ance. 07D01.18 Massey Ferguson 5400 - Issue 1.a...
  • Page 411 Test 84. Start the engine. Activate the power take-off and check the tightness of the rear bearing. 85. Refit and tighten the support as well as the cap, then repeat operations and 69. 07D01.19 Massey Ferguson 5400 - Issue 1.a...
  • Page 412 GPA20 shiftable shaft 07D01.20 Massey Ferguson 5400 - Issue 1.a...
  • Page 413 G . Assembling and adjusting the control ........14 07E01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 414 GPA20 - GSPTO 07E01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 415: General

    07E01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 416 (19) Cone (20) Cup (21) Shim(s) (22) Spacer (23) Circlip (24) Plug (25) Double pin (26) Double pin (27) Sleeve (28) Sleeve (29) Shaft (30) Circlip (31) Pinion (32) 4WD shaft (33) Bell gear 07E01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 417 GPA20 - GSPTO Overall view Overall view Fig. 1 Fig. 2 Massey Ferguson 5400 - Issue 1.a 07E01.5...
  • Page 418 GPA20 - GSPTO Exploded view Exploded view Fig. 3 Fig. 4 07E01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 419: Disassembling The Power Take Off (2Wd Version)

    (Fig. 6. Remove the O'ring (5) (Fig. 7. Remove the hook. 8. Extract plug (1) (Fig. 9. Take off circlip (2). 10. Take off pinion (3) (Fig. Fig. 7 Fig. 5 Fig. 8 07E01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 420 (31) is absent, but circlip (30) must be fitted. Tractors with a creeper unit 35. Remove the fork, the sleeve assembly, the link shaft and the coupler. 36. Take off circlip (30). 37. Remove pinion (31). 07E01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 421: Reassembling The Power Take Off (2Wd Version)

    46. Insert cup (14) in abutment on the shoulder of the housing. 47. Insert cone (19) on shaft (18) in abutment on the shoulder, using a press and a suitable fixture, then position circlip (17). 07E01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 422 (16), the shaft (18) and cup (20). 58. Apply two dots of grease to shims (21) selected during operation and place them against the cup (20). 59. Fit the spacer (22) and circlip (23). Fig. 11 07E01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 423 77. Fit the retainer pipe (4), control link, locking stud (2) and spring (3) (Fig. 78. Refit the cover (12) and the lubricating pipe of the engine clutch or Power Shuttle (depending on version). Fig. 13 Fig. 14 07E01.11 Massey Ferguson 5400 - Issue 1.a...

  • Page 424: Disassembling The Power Take Off (4Wd Version)

    91. Take off circlip (30) and remove the pinion (31). Tractors with a creeper unit 92. Remove the fork, the sleeve assembly, the link shaft and the coupler. 93. Take off circlip (30) and remove the pinion (31). 07E01.12 Massey Ferguson 5400 - Issue 1.a...

  • Page 425: Reassembling The Power Take Off (4Wd Version)

    102.Refit shaft (8). Carry out operations to 81. 103.Top up the oil level in the rear axle. Refit the hook (if adjustment is necessary, see section 6). Check correct operation of the GSPTO. 07E01.13 Massey Ferguson 5400 - Issue 1.a...

  • Page 426: Assembling And Adjusting The Control

    “declutched” position “b” and check that the cable is not constrained in any way when in position “a”. 115.Check for correct operation of the instrument panel indicator light. Fig. 18 Fig. 19 07E01.14 Massey Ferguson 5400 - Issue 1.a...
  • Page 427 Front axle 08 - Front axle CONTENTS 08A01 - General 08E01 - GPA20 multidisc 4WD clutch Massey Ferguson 5400 - Issue 1.a Contents - i...
  • Page 428 Front axle Contents - ii Massey Ferguson 5400 - Issue 1.a...
  • Page 429 C . Product identification ........... 9 08A01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 430 General 08A01.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 431 The bevel gear is supported by two bearings, and is adjusted using shims. The wheel hubs containing the epicyclic drive units are held in place by two taper roller bearings and driven a hydraulically controlled steering unit. 08A01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 432 DANA AG 85 - 105CD front axle Axle housing Final drive units steering pivot Input shaft Drive pinion Differential CARRARO 20.19 front axle Axle housing Final drive units Flange Drive pinion Differential Bearing Steering ram 08A01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 433 General Overall view DANA AG 85 and 105CD front axle MA-08-03294A Fig. 1 Massey Ferguson 5400 - Issue 1.a 08A01.5...
  • Page 434 General Overall view CARRARO 20.19 front axle Fig. 2 08A01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 435 A = 1869 E = M18 x 1.5 B = Ø 220.8 F = 275 C = Ø 315 G = Ø 79.90 D = 1669 H = Ø 95 MA-08-03297A Fig. 3 08A01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 436 L = 134 C = Ø 220.8 H = 90 M = 347 D = 1800 I = 49 N = 481 E = M18 x 1.5 J = 215 O = 115 Fig. 4 08A01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 437 (11) Epicyclic drive unit oil quantity MODEL RATIO RATIO DIFF DIFF SERIAL N˚ SERIAL N˚ AXLE N˚ AXLE N˚ MFG. BY DANA ITALIA S.p.a. MADE IN COMO - ITAL Y MA-08-03298A Fig. 5 Fig. 6 08A01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 438 MIL 2105B and MIL 2105D Differential oil capacity 5.5 L 6.8 L Epicyclic drive unit oil 0.9 + 0.9 L 1.1 L 0.7 +0.7 L capacity POLYMER 400/L Lubrication DIN = KHER1R ISO-I-XMR-XM2 08A01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 439 G . Locally made tools ........... . 12 08E01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 440 GPA20 multidisc 4WD clutch 08E01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 441: General

    The pressure drop releases the Belleville washers, which push the bell (42) so that it meshes with the bell gear (15), which in turn drives the shaft (25). The oil then returns to the housing via the solenoid valve. 08E01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 442 (36) Disc - A: 4-disc clutch - B: 5-disc clutch (37) Clutch plate - A: 4-disc clutch - B: 5-disc clutch (38) Cover (39) Circlip (40) Hub (41) Shim(s) (42) Bell housing (43) Ring 08E01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 443 GPA20 multidisc 4WD clutch Overall view Shim to obtain 0 to 0.1 mm clearance B. 5-disc clutch A. 4-disc clutch Fig. 1 08E01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 444 GPA20 multidisc 4WD clutch Exploded view Reinforced assembly Fig. 2 08E01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 445: Removing The Clutch Assembly

    GSPTO. If necessary, also remove the cup (13) with a suitable extractor. : When pinion (7) has been removed, it is Fig. 4 necessary to remove the right-hand hydraulic cover (see chapter 9, depending on hydraulic equipment). Fig. 5 08E01.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 446: Disassembling The Clutch

    30. Tighten the plug (8) smeared with Loctite 542 to a torque of 10 Nm. 31. Fit the needle bearing (9) 2.5 mm short of the face (Fig. 32. Fit the bearing cone (19) against the shoulder on shaft (25). 08E01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 447: Reassembling The Clutch

    36. Position the hub (40) in the bell (42) thrust against Fig. 8 the Belleville washers. 37. Fit the discs (36), aligning the catches and interme- diate plates (37), and fit the cover (38). 08E01.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 448: Refitting The Clutch Assembly

    4 to 5 mm short of the cup mating face (13) (Fig. 10). Move the ring until one of its holes opens into the clutch supply channel in the housing. 54. Fit the seal (24) in the cap (22). 08E01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 449 (4). Fit the retainer pipe (1), locking stud (2) and spring (3) (Fig. 76. Refit the cover (17). 77. Remove the guide studs, and fit and tighten screws (10) to a torque of 130 - 170 Nm. 08E01.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 450 (Fig. Washer MF 3 385 963 M01 Threaded rod M12 x 180 Ch 1 at 45° Fig. 13 Ring fitting drift (Fig. Ch 2 at 45° Knurling Ch 1 at 45° Fig. 14 08E01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 451 09H01 - 17 bar - 5 bar and 1.5 bar valves - Open centre 09I01 - Unassisted brake master cylinders 09I02 - Assisted brake master cylinders 09J01 - GBA20 Power Shuttle control unit 09K01 - 57 l/min Open Centre tests Massey Ferguson 5400 - Issue 1.a Contents - i...
  • Page 452 Hydraulics Contents - ii Massey Ferguson 5400 - Issue 1.a...
  • Page 453 G . Diagram of Power shuttle Speedshift........10 09A01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 454 Description of circuit open centre 57 l/mn 09A01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 455: General

    3) fitted downstream from the Orbitrol unit; Fig. 2 - cooling and lubrication of the gearbox and connected components; - booster pressure for brake master cylinders (exclu- ding MERITOR master cylinders) Fig. 3 09A01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 456 (Fig. Booster pressure for brake master cylin- ders : Only unassisted master cylinders receive EMINDER booster pressure from the hose (1) connected upstream to the 1.5 bar valve (10) (Fig. 09A01.4 Massey Ferguson 5400 - Issue 1.a...

  • Page 457: Layout Of Main Components Of Power Shuttle And Speedshift Circuit

    (37) PTO brake solenoid valve (38) 4 WD solenoid valve (39) 15 micron filters (40) Clogging indicator (43) Two-stage hydraulic pump (44) 150 micron suction filter (45) Left and right brakes (47) PTO brake MA-09-04047A Fig. 5 Massey Ferguson 5400 - Issue 1.a 09A01.5...
  • Page 458 Description of circuit open centre 57 l/mn Page left blank intentionally 09A01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 459: Layout Of Main Components Of Mechanical Reverse Shuttle Speedshift Circuit

    (46) Trailer power take-off (49) Valve 1,5 bar (50) Pressure load clutch master cylinder (61) Speedshift unit (62) Speedshift valve Legend High pressure Low pressure Trumpet housing Suction Return Brakes Steering MA-09-04048A Fig. 6 Massey Ferguson 5400 - Issue 1.a 09A01.7...

  • Page 460: High Flow Rate, High Pressure Circuit

    (45) Left and right brakes (46) Trailer power take-off (47) PTO brake (48) Valve (reverse shuttle, reverse clutch, opening at 13 bar) (49) 1,5 bar valve (50) Left-hand hydraulic cover (61) Speedshift unit (62) Speedshift valve 09A01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 461 Description of circuit open centre 57 l/mn Description of circuit : Mechanical reverse shuttle Speedshift Fig. 7 Massey Ferguson 5400 - Issue 1.a 09A01.9...

  • Page 462: Diagram Of Power Shuttle Speedshift

    (45) Left and right brakes (46) Trailer power take-off (47) PTO brake (48) Valve (reverse shuttle, reverse clutch, opening at 13 bar) (49) 1,5 bar valve (50) Left-hand hydraulic cover (61) Speedshift unit (62) Speedshift valve 09A01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 463 Description of circuit open centre 57 l/mn Description of circuit : Power shuttle and Speedshift Fig. 9 Massey Ferguson 5400 - Issue 1.a 09A01.11...
  • Page 464 Description of circuit open centre 57 l/mn 09A01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 465 H . Adjusting the engine speed sensor........20 09B01.1 Massey Ferguson 5400 - Issue 1.b...
  • Page 466 Right-hand cover – 57 l/min Open Centre 09B01.2 Massey Ferguson 5400 - Issue 1.b...

  • Page 467: General

    - trailer brake valve (if fitted) or a closing plate (depen- ding on option) - three “diagnostics” connectors - strainer - support and main 15 micron filter(s). - filter switch - engine speed sensor. 09B01.3 Massey Ferguson 5400 - Issue 1.b...
  • Page 468 (28) Washer (29) Pinion (30) Key (31) Screw (32) Hydraulic pump (33) Cotter pin (37) Deflector (38) Suction pipe (39) Seal (40) Inlet manifold (41) O’rings (42) Pipe (43) Threaded end-piece (44) Seal 09B01.4 Massey Ferguson 5400 - Issue 1.b...
  • Page 469 Right-hand cover – 57 l/min Open Centre External overall view Fig. 1 Massey Ferguson 5400 - Issue 1.b 09B01.5...
  • Page 470 Right-hand cover – 57 l/min Open Centre Internal overall view Fig. 2 09B01.6 Massey Ferguson 5400 - Issue 1.b...
  • Page 471 Right-hand cover – 57 l/min Open Centre Exploded view Fig. 3 Massey Ferguson 5400 - Issue 1.b 09B01.7...

  • Page 472: Identification Of Channels And Ports

    Supply ports to pressurised parts 17 bar low pressure inlet Port to return line On the high pressure, low flow rate valve (Fig. Fig. 5 200 bar high pressure inlet Port to return line 09B01.8 Massey Ferguson 5400 - Issue 1.b...
  • Page 473 Right-hand cover – 57 l/min Open Centre Low flow rate circuit Return High flow rate circuit Suction Fig. 6 09B01.9 Massey Ferguson 5400 - Issue 1.b...

  • Page 474: Removing And Refitting The Cover

    6. Disconnect the clogging indicator harness (12). 7. Remove the 15 micron filter(s) (14) and the support (depending on option). 8. Remove the strainer (18) to access the partially hidden screw (4). Fig. 7 MA-09-00026A 09B01.10 Massey Ferguson 5400 - Issue 1.b...
  • Page 475 22. Refit the cover. Take out the guide studs. Fit and tighten the screws (4) (Fig. 7) to a torque of 72 -96 23. Reconnect (according to the markings made): - solenoid valves - filter switch - engine speed sensor. Fig. 10 09B01.11 Massey Ferguson 5400 - Issue 1.b...
  • Page 476 (voir chapter 9). 33. Check the tightness of the cover mating face, the strainer and the hydraulic unions. 09B01.12 Massey Ferguson 5400 - Issue 1.b...

  • Page 477: Disassembling And Reassembling The High Pressure Valve

    (7) into the cover. Position the O’ring (5). 38. Fit the spring (4), the shims (2) and tighten the plug (1) to a torque of 50 - 60 Nm. Final operation Refit the wheel (if removed). Tighten nuts (see chapter 09B01.13 Massey Ferguson 5400 - Issue 1.b...

  • Page 478: Disassembling And Reassembling The Cover

    50 - 60 Nm. 55. Replace the O'rings (41) on the pipe (42). 56. Refit the seal (24), the pipe and the inlet manifold (40). Refit and tighten the screws (31) to 1.2 – 1.6 09B01.14 Massey Ferguson 5400 - Issue 1.b...

  • Page 479: Removing And Refitting The Pump

    71. Lightly smear screws (2) with Loctite 221 or its equivalent (Fig. 12) and tighten them to a torque of 10 -12 Nm. 72. Reassemble and refit the cover (see § and C). Fig. 13 09B01.15 Massey Ferguson 5400 - Issue 1.b...
  • Page 480 Right-hand cover – 57 l/min Open Centre Exploded view of the pump Fig. 14 09B01.16 Massey Ferguson 5400 - Issue 1.b...

  • Page 481: Disassembling And Reassembling The Pump

    88. Remove the pinions (28) (29) from the bearing assemblies (27) (31). Pair the bearing assemblies. Fig. 16 89. Remove the composite seal (23). 90. Remove seal (22). 91. Remove circlip (19) and drive out the bush (20). Fig. 17 09B01.17 Massey Ferguson 5400 - Issue 1.b...
  • Page 482 (30), in the high flow rate stage (32). Turn lubricating grooves G and recess E towards inlet port O, and groove R of the compo- site seal (33) upwards (Fig. 19). Fig. 19 Fig. 20 09B01.18 Massey Ferguson 5400 - Issue 1.b...
  • Page 483 (6), in the low flow rate stage (37). Turn lubricating grooves G towards inlet port O and groove R of the composite seal (3) towards the closing plate (1) (Fig. 23). Fig. 22 Fig. 23 09B01.19 Massey Ferguson 5400 - Issue 1.b...

  • Page 484: Adjusting The Engine Speed Sensor

    1mm between the sensor and the pump pinion. Tighten the nut (1) to a torque of 5 - 7 Nm. Fig. 25 09B01.20 Massey Ferguson 5400 - Issue 1.b...
  • Page 485 B . Removing - Refitting........... . 4 09C01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 486 Left-hand cover - 57 l/min Open Centre 09C01.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 487 5 bar to lubricate the braking mecha- nism in the trumpet housings (Fig. A version without hydraulic lift is available. In this case, a plate replaces the lift spool valve. Fig. 1 09C01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 488 7. Disconnect the pipe (11) to the trumpet housing lubrication (all types). Take out the screws (5). Remove the support (6), support (9) (if mounted) (Fig. 3) and the cover. 8. If necessary, remove the transfer pipe (1) (Fig. Fig. 2 09C01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 489 22. Start the engine. 23. Check the operation of the lifting system and the oil tightness of the mating face, cover and hydraulic unions. 09C01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 490 Left-hand cover - 57 l/min Open Centre 09C01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 491 E . Version without trailer braking ......... . 12 09D01.1 Massey Ferguson 5400 - Issue 1.b...
  • Page 492 Trailer braking - Open centre 09D01.2 Massey Ferguson 5400 - Issue 1.b...

  • Page 493: General

    A . General proportional to the force applied to the pedal. The trailer brake only operates if the two brake pedals are 5400 series tractors equipped with an open centre latched. hydraulic circuit can be fitted with a trailer braking...
  • Page 494 (Fig. 5 Fig. Pressure relief-valve (4) with loaded springs (8) limits brake pressure Pilot flow housing (5) with piston (6) and bleed screw (7), controls the trailer brake valve via the tractor braking system. 09D01.4 Massey Ferguson 5400 - Issue 1.b...
  • Page 495 Trailer braking - Open centre MA-09-05053A Fig. 2 09D01.5 Massey Ferguson 5400 - Issue 1.b...

  • Page 496: Removing And Refitting The Brake Spool Valve

    - the supply hose (1) from the auxiliary spool valve and the pipe (4) from the trailer brake connector. 3. Take out the screws (3) and remove the valve (6). Fig. 3 09D01.6 Massey Ferguson 5400 - Issue 1.b...
  • Page 497 (see chapter 9). Final operation 9. Refit the wheel. Remove the safety stand. Tighten the wheel nuts or screws (depending on assembly) (see chapter 6). Fig. 4 09D01.7 Massey Ferguson 5400 - Issue 1.b...
  • Page 498 Trailer braking - Open centre MA-09-05116A MA-09-05115A Partial trailer braking: Trailer brakes released Fig. 5 start of the braking process Fig. 6 Fig. 7 MA-09-05056A 09D01.8 Massey Ferguson 5400 - Issue 1.b...

  • Page 499: Operation, Trailer Brakes Released And Partial Braking

    The channel of port B (towards the trailer brake connector) is placed under pressure and acts upon the surface (14) of the control spool (2) against the pres- sure on piston (6) by the tractor braking system. 09D01.9 Massey Ferguson 5400 - Issue 1.b...
  • Page 500 Trailer braking - Open centre MA-09-05118A MA-09-05117A Maximum trailer braking: Partial trailer braking Fig. 8 Fig. 9 limited braking pressure Fig. 10 MA-09-05057A 09D01.10 Massey Ferguson 5400 - Issue 1.b...

  • Page 501: Partial And Maximum Trailer Braking

    B (supply to the trailer brake connector) and the return channel R. In all operating positions of the trailer braking valve, the auxiliary spool valve and the lift spool valve are used 09D01.11 Massey Ferguson 5400 - Issue 1.b...

  • Page 502: Version Without Trailer Braking

    - As with the trailer braking version, the oil tightness between components is ensured by O’rings (1) (2). - A test connector (4) also allows to check the high pressure of the pump. Fig. 12 09D01.12 Massey Ferguson 5400 - Issue 1.b...
  • Page 503 I . Fitting and adjusting a control cable ........22 09E01.1 Massey Ferguson 5400 - Issue 1.b...
  • Page 504 Auxiliary spool valve 09E01.2 Massey Ferguson 5400 - Issue 1.b...

  • Page 505: General

    The flow rate to each quick-disconnect coupling is proportional to the position of the control lever. The spool valve placed against the flow divider is spool valve No. 1. 09E01.3 Massey Ferguson 5400 - Issue 1.b...
  • Page 506 • Spool valve 2 and 3: 3-position, SA / DA with auto- matic return to neutral and zero leakage • Spool valve 4: 4-position, DA with automatic return to neutral 09E01.4 Massey Ferguson 5400 - Issue 1.b...
  • Page 507 Auxiliary spool valve Page left blank intentionally 09E01.5 Massey Ferguson 5400 - Issue 1.b...
  • Page 508 (13) Plug and seal (provisional return) (14) Screw (15) Cap and seal (filling) (16) Plug and seal (provisional return) (17) Studs and nuts (18) Pin (19) Stirrup (20) Pin (21) Support (control cable) (22) Screw 09E01.6 Massey Ferguson 5400 - Issue 1.b...
  • Page 509 Auxiliary spool valve Exploded view MA-09-04057A Fig. 2 Massey Ferguson 5400 - Issue 1.b 09E01.7...

  • Page 510: Layout Of Channels And Ports

    Oil connection to lift control valve Pressure (HP) Outlet port for excess flow rate Return Flow rate regulated to 1 spool valve Outlet port to lift control valve Fig. 4 Fig. 3 09E01.8 Massey Ferguson 5400 - Issue 1.b...
  • Page 511 Auxiliary spool valve Diagram MA-09-05036A Fig. 5 09E01.9 Massey Ferguson 5400 - Issue 1.b...

  • Page 512: Operating And Adjusting The Flow Divider

    The piston (1) is then moved to the right, allowing oil to be directed towards port (Qx). The intermediate block (7) receives the excess flow rate via the pipe (3) (Fig. MA-09-05038A Fig. 6 50 Nm MA-09-05039A Fig. 7 09E01.10 Massey Ferguson 5400 - Issue 1.b...
  • Page 513 6. Fit and tighten the stop screw (6) to a torque of 20 Nm. 7. Turn the knob to its closed position (Fig. 8. Fit washer (2) and tighten the locknut (1) to a torque of 30 - 40 Nm. Fig. 8 MA-09-05037A 09E01.11 Massey Ferguson 5400 - Issue 1.b...

  • Page 514: Removing And Refitting Spool Valves

    14. If necessary (Fig. 10): - Remove quick-disconnect couplings (A) and (B). - Remove pins (1) and screws (2). Separate the cable support (3) from the spool valve. Fig. 9 Fig. 10 09E01.12 Massey Ferguson 5400 - Issue 1.b...
  • Page 515 Final operations 15. Check the correct operation of each spool valve on the two, three or four positions (depending on model). 16. Check the pressure on quick-disconnect couplings (see Hydraulic tests, section 9). 09E01.13 Massey Ferguson 5400 - Issue 1.b...

  • Page 516: 3-Position Spool Valve, Sa / Da With Spring Loaded Return To Neutral

    (3) (if fitted) or closing plate fitted to the right-hand hydraulic cover and supplies the various spool valves via the continuity channel (N). The spool valves are fitted in series in priority over the linkage. Fig. 11 MA-09-05043A 09E01.14 Massey Ferguson 5400 - Issue 1.b...
  • Page 517 (A) or (B) are supplied. Simultaneously, the oil returning from the ram is directed depending on the position of the spool, to outlets (A) or (B) to reach the return channel (R). Fig. 12 09E01.15 Massey Ferguson 5400 - Issue 1.b...

  • Page 518: 3-Position Spool Valve, Sa / Da With Automatic Return To Neutral

    The unit (1) is joined to channel (R). : A residual pressure in the unit (greater than 2 bar) may cause undue return of the spool to neutral. 09E01.16 Massey Ferguson 5400 - Issue 1.b...
  • Page 519 Auxiliary spool valve Fig. 13 09E01.17 Massey Ferguson 5400 - Issue 1.b...

  • Page 520: 3-Position Sa / Da Spool Valve With Non-Return Valve And Automatic Return

    (3) to rise from its seat and oil to flow through to the channel (R). : During disassembly of the spool (2), it is MPORTANT essential to first disassemble the non-return valve (3) and pushrod (4). 09E01.18 Massey Ferguson 5400 - Issue 1.b...
  • Page 521 Auxiliary spool valve Fig. 14 09E01.19 Massey Ferguson 5400 - Issue 1.b...

  • Page 522: 4-Position Da Spool Valve, With Automatic Return To Neutral And Floating Position

    (Fig. 16). In this position (F), the outlet channels (A) and (B) open into the return channel (R). The oil then circulates freely. MA-09-05046A Fig. 15 09E01.20 Massey Ferguson 5400 - Issue 1.b...
  • Page 523 Auxiliary spool valve MA-09-05047A Fig. 16 09E01.21 Massey Ferguson 5400 - Issue 1.b...

  • Page 524: Fitting And Adjusting A Control Cable

    (7) and fit it on link "A" or "B" of lever concerned. Fit the clip (5). 19. Tighten the nut on the clevis and check that the Fig. 17 cable is not constrained in any way. 09E01.22 Massey Ferguson 5400 - Issue 1.b...
  • Page 525 (depending on model) engage correctly. In case of faulty operation, separate the spool valve control and check the movement of the spool. If it operates correctly, check the cable adjustment again. Fig. 19 09E01.23 Massey Ferguson 5400 - Issue 1.b...
  • Page 526 Auxiliary spool valve 09E01.24 Massey Ferguson 5400 - Issue 1.b...
  • Page 527 G . Removing and refitting the spool valve ........16 09F01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 528 Lift control spool valve - Open Centre 09F01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 529: General

    Lift control spool valve - Open Centre A . General The BOSCH ELC (EHR5) lift control spool valve is fitted to 5400 tractors equipped with an open centre hydraulic system. It is fitted to the left-hand hydraulic cover of the centre housing (Fig.
  • Page 530 Lowering spool vlave Flow rate control spool Shock valve (200 to 210 bar) Flow control spool spring Lifting spool spring (10) Lowering spool spring (11) Restrictor (12) Lift control spool valve Fig. 2 09F01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 531 To determine whether a problem is due to a hydraulic or electric cause, operate the push-buttons at the end of the solenoid valves (Fig. 3). This allows to manually control solenoid valve movement. Fig. 3 09F01.5 Massey Ferguson 5400 - Issue 1.a...

  • Page 532: Neutral Position

    - the lifting and lowering solenoid valve spools (2) and (3) are held in position by their respective springs; - the flow rate control spool (4) is held down by its own spring. 09F01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 533 Lift control spool valve - Open Centre MA-09-05022A Fig. 4 09F01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 534 : The continuity channel (N) connects the oil flowing in the Open Centre system and also controls the hydraulic flow of brake lubricant via a restrictor and a valve. Legend (Fig. Fig. Fig. Fig. High pressure Return Suction 09F01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 535 Lift control spool valve - Open Centre MA-09-05023A Fig. 5 09F01.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 536: Lifting Position

    - the lifting spool valve is positioned on the return channel R1; - the flow rate control spool (4) is fixed in raised posi- tion, allowing the oil to flow again in the continuity channel N. 09F01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 537 Lift control spool valve - Open Centre MA-09-05024A Fig. 6 09F01.11 Massey Ferguson 5400 - Issue 1.a...

  • Page 538: Lowering Position

    R1. : The lowering phase has no effect on the flow rate control spool (4). The continuity flow rate N is thus directed to the pump via the transfer pipe. 09F01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 539 Lift control spool valve - Open Centre MA-09-05027A Fig. 7 09F01.13 Massey Ferguson 5400 - Issue 1.a...

  • Page 540: Shock Valve

    It directs oil from the rams to the return in case of over- pressure in the circuit (Fig. Example: Hitch bounces when transporting an imple- ment. Characteristics The shock valve is calibrated at 200 to 210 bar. Fig. 8 09F01.14 Massey Ferguson 5400 - Issue 1.a...
  • Page 541 Lift control spool valve - Open Centre MA-09-05028A Fig. 9 09F01.15 Massey Ferguson 5400 - Issue 1.a...

  • Page 542: Removing And Refitting The Spool Valve

    - the supply or return pipe (2) from the lift rams. 6. Extract the screws (1) and remove the lift control spool valve (12) without losing the O’rings (2) and (Fig. 12). Fig. 11 Fig. 12 09F01.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 543 14. Refit the wheel. Remove the safety stand and trolley jack (see chapter 6). 15. Start the engine. 16. Check the operation of the lift control system and the oil tightness of the seals and unions. 09F01.17 Massey Ferguson 5400 - Issue 1.a...
  • Page 544 Lift control spool valve - Open Centre 09F01.18 Massey Ferguson 5400 - Issue 1.a...
  • Page 545 G . Description of the 1.5 bar lubricating valve ....... . 10 H . Removing - refitting and disassembling - reassembling the 1.5 bar valve ..11 09H01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 546 17 bar - 5 bar and 1.5 bar valves - Open centre 09H01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 547: General

    - it supplies the cooling system (5 bar) and lubricating system (1.5 bar). Parts list 17 bar valve O’ring Plug Spring Ball Spool Shim(s) Spring (10) O’ring (11) Seal (12) Plug (13) Valve sleeve Fig. 1 09H01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 548 Outlet to low pressure parts R1 Return (1.5 bar valve) BV Lubrication to 1.5 bar valve (cold oil) RR Lubrication - cooling system return VR Lubrication to cooling system PDF Lubricating line to rear PTO Fig. 2 09H01.4 Massey Ferguson 5400 - Issue 1.a...

  • Page 549: Description Of The 17 Bar Low Pressure Valve

    - speedshift unit - changing between Hare / Tortoise range - 4WD clutch - front and rear differential locks - rear PTO brake and clutch Fig. 3 - front power take off (if fitted). 09H01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 550 17 bar low pressure switch Plug (provision for outlet). Valve supply via the steering spool valve return Outlet to low pressure parts of the right-hand hydraulic cover Return port Legend 17 bar low pressure MA-09-06065A Fig. 5 09H01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 551: Removing - Refitting And Disassembling - Reassembling The 17 Bar Valve

    9. Gradually unscrew the plug (4) and discard the O'ring (3). 10. Recover: - spring (5) - ball (6). 11. Remove the spool (7) by carefully tapping the shaft (13) against a wooden shim. 09H01.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 552: Adjusting The 17 Bar Valve

    It is not necessary to remove the left-hand hydraulic cover to adjust the valve. When the valve is removed, it can be adjusted inser- ting shims (8) between the spool (7) and the spring (9). 09H01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 553: Operation Of The Cooling System

    BV of the left-hand cover (Fig. 7), and to supply the transmission lubricating system, without really entering the cooler. Legend 17 bar low pressure Return to the housing via the cover MA-09-06067A Fig. 7 09H01.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 554: Assembling The 5 Bar Valve

    2: Considering the available hydraulic options, other assemblies can be carried out on the union (2) (Fig. 9). Example: Front PTO - Meritor brake master cylinders) Fig. 10 09H01.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 555: Removing - Refitting And Disassembling - Reassembling The 1.5 Bar Valve

    (valve, spring) listed in the spare parts catalogue. 24. Check that the hydraulic parts are clean. 25. Reassemble the valve, carrying out operation reverse order. 26. Manually check the free movement of the valve. Fig. 12 09H01.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 556 17 bar - 5 bar and 1.5 bar valves - Open centre 09H01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 557 H . Bleeding the trailer brake circuit ......... 15 09I01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 558 Unassisted brake master cylinders 09I01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 559: General

    (1) (Fig. 3). This hose is connected to the lubricating and booster circuit by a distribution block located at the front left-hand side of the gearbox (Fig. Fig. 2 Fig. 3 09I01.3 Massey Ferguson 5400 - Issue 1.a...

  • Page 560: Layout Of Hydraulic Lines

    Hydraulic lines with single circuit master cylinders Parts list (Fig. Booster tank Main brake left- and right-hand supply lines Pressure balancing junction line Brake master cylinders (10) Connector to assist bleeding (11) Inlet port (booster oil) 09I01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 561 Unassisted brake master cylinders Fig. 4 09I01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 562 Booster tank Main brake left- and right-hand supply lines Pressure balancing junction line Brake master cylinders Trailer braking spool valve Trailer brake quick-disconnect coupling (10) Connector to assist bleeding (11) Inlet port (booster oil) 09I01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 563 Unassisted brake master cylinders Fig. 5 09I01.7 Massey Ferguson 5400 - Issue 1.a...

  • Page 564: Practical Servicing Advice

    After disassembling or replacing the brake master cylinders: - bleed the main brake circuit and trailer brake circuit (if fitted); - check, if necessary, pedal adjustment and the oper- ation of the brake coupled mode locking device. 09I01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 565: Single Circuit Master Cylinders (Without Trailer Brake)

    (2). Pressure balancing is ensured in the two Pressure balancing junction master cylinders by the balancing junction (D). Oil under pressure is also directed to the ports (C) and (C’) of the main brake circuit. MA-09-05066A Fig. 7 09I01.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 566: Double Circuit Master Cylinders (With Trailer Brake)

    In this position only the tractor brake is activated; trailer cating and booster circuit (Fig. brake is not activated. Supply to main brake Pressure balancing junction Trailer brake pressure chamber (double circuit) valve (double circuit) MA-09-05068A Fig. 9 09I01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 567 • Trailer braking The continuous movement of the pistons (4) and (6) closes the valves (F) et (F’). The pressurised chambers (E) and (E’) supply the trailer brake control valve via ports (A) and (A’). 09I01.11 Massey Ferguson 5400 - Issue 1.a...

  • Page 568: Adjusting Brake Pedals

    (Fig. 11) operates smoothly. 6. Check pedal for correct operation. Ensure they are at the same height when not activated and that they return freely to their initial position. Fig. 10 Fig. 11 09I01.12 Massey Ferguson 5400 - Issue 1.a...

  • Page 569: Bleeding The Main Brake Circuit

    Consequently, it will be necessary to disconnect the hose from union (10) and temporarily replace it with a plug. Legend (Fig. Movement of pressurised fluid through brake master cylinders during bleeding Fig. 13 Fig. 12 09I01.13 Massey Ferguson 5400 - Issue 1.a...
  • Page 570 If a there is a problem when operating the brakes, carry out the bleed sequence a second time. If the problem remains, check tightness of: - circuit; - master cylinders; - piston seals. 09I01.14 Massey Ferguson 5400 - Issue 1.a...

  • Page 571: Bleeding The Trailer Brake Circuit

    (see chapter 9). If this pressure is not correct, elimi- nate any air leaks in the circuit and repeat the bleeding procedure. • Carry out a road test. Fig. 14 09I01.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 572 Unassisted brake master cylinders 09I01.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 573 H . Bleeding the trailer brake circuit ......... 19 09I02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 574 Assisted brake master cylinders 09I02.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 575: General

    However, if the trailer brake option has been selected, a FTE valve (14) is added to the circuit to perform this Fig. 1 function (Fig. Fig. 2 09I02.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 576 It allows a faster responsiveness of the assistance mechanism. It also maintains the pressure in the master cylinders via the non-return valve (2) in the line (4) when the engine has been stopped (Fig. Fig. 3 09I02.4 Massey Ferguson 5400 - Issue 1.a...

  • Page 577: Layout Of Hydraulic Lines

    To brake hydraulic power assistance (Fig. - Gas........Nitrogen - Inflation pressure ..... 9 ± 1 bar : The pressure should be checked every 6 months, with the engine stopped. 17 bar low pressure Fig. 4 09I02.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 578 Assisted brake master cylinders Parts list (Fig. Main brake left- and right-hand supply lines Brake master cylinders (10) Connector to assist bleeding (12) Main brake bleed lines (13) 17 bar low pressure supply line 09I02.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 579 Assisted brake master cylinders Fig. 5 09I02.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 580 Brake master cylinders Trailer brake quick-disconnect coupling (10) Connector to assist bleeding (12) Main brake bleed lines (13) 17 bar low pressure supply line (14) Trailer brake FTE valve (15) Trailer brake supply line 09I02.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 581 Assisted brake master cylinders Fig. 6 09I02.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 582: Practical Servicing Advice

    After replacing the brake master cylinders or FTE valve: - bleed the main brake circuit and trailer brake circuit (if fitted); - check, if necessary, pedal adjustment and the oper- ation of the brake coupled mode locking device. 09I02.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 583: Brake Master Cylinders

    (5) by passing through the bore (11). Port C removes any excess oil and directs it to the tank. : Under no circumstances should the master cylinders be disassembled: they should be systemati- cally replaced. 09I02.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 584 Piston guide screw Master cylinder capacity Port (10) Port (11) Bore (12) Groove Supply Chamber in piston (4) To return to housing To main brake or FTE valve (if fitted) Fig. 8 MA-09-05081A 09I02.12 Massey Ferguson 5400 - Issue 1.a...

  • Page 585: Fte Valve

    From left-hand master cylinder If only one brake pedal is pressed, the trailer braking To right-hand tractor brake valve is not activated. To left-hand tractor brake : The FTE valve cannot be adjusted. Fig. 9 09I02.13 Massey Ferguson 5400 - Issue 1.a...
  • Page 586 In this way all the ports are directly connected, i.e. there is a braking pressure supplied to tractor MA-09-05082A brakes (D) and (E) and to the braking valve (A). Fig. 10 MA-09-05083A Fig. 11 09I02.14 Massey Ferguson 5400 - Issue 1.a...

  • Page 587: Adjusting Brake Pedals

    (Fig. 13) operates smoothly. 6. Check pedal for correct operation. Ensure they are at the same height when not activated and that they return freely to their initial position. Fig. 12 Fig. 13 09I02.15 Massey Ferguson 5400 - Issue 1.a...

  • Page 588: Bleeding The Main Brake Circuit

    14), must be used to facilitate the bleeding under pressure of the brake circuit. Brake master cylinders Two types of bleed connector (10) and (11) can be present on the brake master cylinders (Fig. 14). Fig. 14 09I02.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 589 : Some hoses may be difficult to pinch shut due to their rigid sheath. Consequently, it is recommended to disconnect the hose from union (10) or (11) (Fig. and temporarily screw a plug in its place. Fig. 16 09I02.17 Massey Ferguson 5400 - Issue 1.a...
  • Page 590 If a there is a problem when operating the brakes, carry out the bleed sequence a second time. If the problem remains, check tightness of: - circuit; - master cylinders; - piston seals. 09I02.18 Massey Ferguson 5400 - Issue 1.a...

  • Page 591: Bleeding The Trailer Brake Circuit

    (see chapter 9). If this pressure is not correct, eliminate any air leaks in the circuit and repeat the bleeding procedure. • Carry out a road test. Fig. 18 09I02.19 Massey Ferguson 5400 - Issue 1.a...
  • Page 592 Assisted brake master cylinders 09I02.20 Massey Ferguson 5400 - Issue 1.a...
  • Page 593 F . Removing - Refitting the control unit ........10 09J01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 594 GBA20 Power Shuttle control unit 09J01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 595: General

    A 60 micron filter element (8) (Fig. 1) is located under the right-hand hydraulic cover, upstream of the control unit. This additional filter supplies clean oil to the spool of each solenoid valve. Fig. 1 09J01.3 Massey Ferguson 5400 - Issue 1.a...

  • Page 596: Presentation Of Control Unit And Hydraulic Lines

    Outlet pressure to reverse clutch Control unit main supply (17 bar) (11) Forward solenoid valve (12) Reverse solenoid valve (13) Control unit pressure connector (14) Reverse clutch pressure connector Fig. 2 (15) Forward clutch pressure connector 09J01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 597 GBA20 Power Shuttle control unit Fig. 3 09J01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 598 Tighten the screw from 8 to 11 Nm. Fig. 4 Identification of ports on a proportional solenoid valve (Fig. Clutch supply ports Clutch return ports 17 bar pressure Electrical connection (Fig. Solenoid supply Fig. 5 09J01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 599: Speedshift Control

    Non-return valve Port to Speedshift pistons 17 bar pressure Return Remark The EV2 solenoid valve removal and refitting proce- dure is identical to that of a proportional solenoid valve. Fig. 7 MA-09-04082A Fig. 8 09J01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 600 GBA20 Power Shuttle control unit Fig. 9 09J01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 601: Explanation Of Speedshift Ratios

    EV2. Ratio D (Fig. Ratio D is obtained by switching off EV2. The solenoid valve is at rest. The two pistons are connected to the Speedshift housing. Fig. 10 Speedshift Fig. 11 09J01.9 Massey Ferguson 5400 - Issue 1.a...

  • Page 602: Removing - Refitting The Control Unit

    12. Check the oil tightness of the hydraulic unions. - the pressure of the Speedshift clutches; - the pressure of the reverse shuttle forward and reverse clutches. Important: When pressurised, the reverse shuttle clutches must be calibrated using Wintest. 09J01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 603 C . Low flow rate circuit........... . 9 09K01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 604 57 l/min Open Centre tests 09K01.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 605 : In all cases, ensure the direction of oil flow MPORTANT is correct in order to avoid any damage to the flowm- eter. Also choose pressure gauges, pipes and unions of sufficient capacity and strength for the tests to be carried out. 09K01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 606 - Check P1 = 195 ± 5 bar. If pressure P1 is not correct, adjust the safety valve using shim(s) (see chapter 9). - At 1000 rpm, the pressure should not drop. Fig. 1 09K01.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 607 Look at the separate pressure gauge connected to the diagnostics connector (1) (Fig. - Check Q1. Engine speed (rpm) (bar) (l/min) ± 1000 30,0 ± 1000 28,0 ± 2200 55,5 ± 2200 52,2 Fig. 2 09K01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 608 : Do not consider the value of the pressure gauge fitted to the flowmeter. Look at the separate pressure gauge connected to connector (1) (Fig. 09K01.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 609 57 l/min Open Centre tests High flow rate Fig. 4 09K01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 610 - With the engine stopped and the lift control valve in neutral position, inject pressure into the circuit. - Check the valve opening pressure: P3 = 200 - 210 bar (Fig. Fig. 5 Fig. 6 09K01.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 611 - the PTO brake located in the top cover at the back of the centre housing. An additional function ensures the lubrication of mechanical components and maintains the oil level in the brake master cylinders (except Meritor). 09K01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 612 (Fig. Fig. 7 - CheckQ3. Engine Correct speed (bar) (l/min) position (rpm) ± ± 1000 steering at 16,0 neutral 2200 ± ± steering at 32,7 neutral Fig. 8 09K01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 613 Conclusion: Leak exceeds allowable value - Before checking the following function and to avoid misreading the Q5 flow rate, bring the control of that element back to the neutral position or to the above neutral positions. 09K01.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 614 57 l/min Open Centre tests Fig. 9 Fig. 10 09K01.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 615 (front axle) take-off clutch brake Front Rear optional Reference flow rate Measured flow rate Detected leak (l/min) Q4-Q5 Maximum allowable leak (l/min) Pressure ± P4 (bar) Identifying leaks at clutch and slave devices 09K01.13 Massey Ferguson 5400 - Issue 1.a...
  • Page 616 (4 Nm) to the steering wheel. If it turns less than 2 rpm, there is a leak at the level of the ram. Fig. 11 09K01.14 Massey Ferguson 5400 - Issue 1.a...
  • Page 617 57 l/min Open Centre tests Fig. 12 09K01.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 618 30 bar diagnostics connector (1) of the control unit located at the front right of the gearbox (Fig. 13). - Check P7. Engine speed (rpm) (bar) ± 1000 ± 2200 Fig. 13 09K01.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 619 - Activate the lever to select the direction (forward / reverse) and the neutral position. - Check P8 and P9. Position Forward clutch Reverse clutch (2) P9 (bar) lever P8 (bar) ± Forward Neutral or declutche ± Reverse Fig. 14 09K01.17 Massey Ferguson 5400 - Issue 1.a...
  • Page 620 Pedal Pedal (rpm) engaged disengaged Forward ± ± 1000 ratio ± ± 2200 (letter F) ± ± 1000 Neutral ± ± 2200 ± ± 1000 Reverse ratio (letter R) ± ± 2200 09K01.18 Massey Ferguson 5400 - Issue 1.a...
  • Page 621 30 bar to the low pressure diagnostics connector (1) screwed into the upper part of the right-hand hydraulic cover (Fig. 16). - Measure the pressure: P4 = 18 bar ± 1 bar Fig. 16 09K01.19 Massey Ferguson 5400 - Issue 1.a...
  • Page 622 - Run the engine at 1000 rpm. - Measure the pressure: P8 = 1.5 bar maximum clutch engaged P8 = 13-15 bar clutch disengaged: new disc P8 = 18-20 bar clutch disengaged: worn disc Fig. 17 09K01.20 Massey Ferguson 5400 - Issue 1.a...
  • Page 623 Electrical equipment 10 - Electrical equipment CONTENTS 10A01 - Fuse box 10A02 - GBA20 electronic equipment Massey Ferguson 5400 - Issue 1.a Contents - i...
  • Page 624 Electrical equipment Contents - ii Massey Ferguson 5400 - Issue 1.a...
  • Page 625 D . Relays - Germany ............9 10A01.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 626 Fuse box and relays 10A01.2 Massey Ferguson 5400 - Issue 1.a...

  • Page 627: Fuse Box

    Front left-hand and rear right-hand sidelights 15 A Flashing beacon 20 A Warning light 25 A Fender and handrail work headlights 15 A Stop lights 15 A Road lights 10 A Dim beam 10A01.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 628 Fuse box and relays MA-10-03409A Fig. 1 10A01.4 Massey Ferguson 5400 - Issue 1.a...

  • Page 629: Relays - Europe

    Direction indicator light unit Right-hand side of instrument panel CAB-78 Air conditioning ventilation relay Right-hand side of instrument panel CAB41 CAB76 CAB39 CAB71 CAB37 CAB72 CAB65 CAB38 CAB62 CAB77 CAB36 CAB78 MA-10-03407A Fig. 2 10A01.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 630 Direction indicator light unit Right-hand side of instrument panel CAB-78 Air conditioning ventilation relay Right-hand side of instrument panel CAB28 CAB41 CAB76 CAB39 CAB29 CAB71 CAB37 CAB72 CAB65 CAB38 CAB62 CAB77 CAB36 CAB78 MA-10-03408A Fig. 3 10A01.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 631: Relays - North America

    Gear lever support CAB-133 Indicator lights Gear lever support CAB-134 Indicator lights Gear lever support CAB41 CAB76 CAB39 CAB71 CAB37 CAB72 CAB131 CAB65 CAB132 CAB38 CAB62 CAB77 CAB133 CAB36 CAB78 CAB134 MA-10-03405A Fig. 4 10A01.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 632 CAB-133 Indicator lights Gear lever support CAB-134 Indicator lights Gear lever support CAB28 CAB41 CAB76 CAB39 CAB29 CAB71 CAB37 CAB72 CAB131 CAB65 CAB132 CAB38 CAB62 CAB77 CAB133 CAB36 CAB78 CAB134 MA-10-03406A Fig. 5 10A01.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 633: Relays - Germany

    Right-hand side of instrument panel CAB-140 Handrail road lights Gear lever support CAB-141 Handrail road lights Gear lever support CAB41 CAB76 CAB39 CAB71 CAB37 CAB72 CAB140 CAB65 CAB141 CAB38 CAB62 CAB77 CAB36 CAB78 MA-10-03403A Fig. 6 10A01.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 634 CAB-140 Handrail road lights Gear lever support CAB-141 Handrail road lights Gear lever support CAB28 CAB41 CAB76 CAB39 CAB29 CAB71 CAB37 CAB72 CAB140 CAB65 CAB141 CAB38 CAB62 CAB77 CAB36 CAB78 MA-10-03404A Fig. 7 10A01.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 635 G . Calculator supply ........... . 103 10A02.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 636 GBA20 electronic equipment 10A02.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 637 - N: Black - M: Brown - R: Red - B: White - J: Yellow - V: Green - The splices inside the harnesses are indicated by a dot and the letter S (S1). 10A02.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 638 The fuses of the electrical or electronic board (Fig. are indicated by a grey mark on their locations on the fuse box (CAB35). CAB35 FAI2 CAB35 - 6B CAB35.6B/S17.1 Fig. 3 CAB84 MA-10-01006A 10A02.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 639 Windscreen wiper for opening front windscreen..20 Rear windscreen wiper ..........21 Cab accessories electrical socket ......22 Platform accessories electrical socket ..... 23 Cab internal roof light ..........24 Pneumatic seat ............25 Horn ................. 26 10A02.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 640 GBA20 electronic equipment 10A02.6 Massey Ferguson 5400 - Issue 1.a...

  • Page 641: Instrument Panel

    3 4 5 6 7 1 2 3 4 5 6 7 CAB46 3 4 5 6 7 CAB48 3 4 5 6 7 FAI84 CAB109 6A - 6B CAB84.1/CAB35.6A CAB84 CAB35 MA-10-03265A Fig. 4 Massey Ferguson 5400 - Issue 1.a 10A02.7...

  • Page 642: Cab And Instrument Panel Backlighting

    CAB50.3/S25.1 CAB50.2/CAB144.7 CAB50.2/CAB111.1 CAB50 CAB50 FAI101 CAB44 CAB44 CAB144 R8.6/S7.1 CAB44 CAB44.7/CAB109.1 CAB44.8/S25.1 CAB147 CAB89.1/CAB147.8 CAB89.4/CAB147.7 CAB111.1/CAB89.4 S25.1/CAB89.1 CAB45 CAB45 FAI109 CAB89 CAB89 CAB45 CAB147 CAB45.7/CAB109.1 CAB45.8/S25.1 R6.1/S7.1 CAB147 CAB109 MA-10-03275A Fig. 5 10A02.8 Massey Ferguson 5400 - Issue 1.a...

  • Page 643: Instrument Panel And Platform Console Backlighting

    CAB50 CAB64 CAB50.3/CAB144.8 CAB50.3/S25.1 CAB50.2/CAB144.7 CAB50.2/CAB111.1 CAB50 FAI101 CAB44 CAB44 CAB144 CAB44.7/CAB109.1 CAB147 CAB44.8/S25.1 CAB44 CAB147 CAB89.1/CAB147.8 CAB89.4/CAB147.7 CAB111.1/CAB89.4 CAB45 S25.1/CAB89.1 CAB45 FAI109 CAB89 CAB89 CAB147 CAB45.7/CAB109.1 CAB45.8/S25.1 CAB45 MA-10-03447A CAB109 Fig. 6 Massey Ferguson 5400 - Issue 1.a 10A02.9...

  • Page 644: Standard Roof Ventilation

    Manual air conditioning +12V Start switch CAB109 CAB111 CAB35 CAB108 CAB87 F9-10A CAB35.9B/CAB87.1 R52.C8/R6.3 - 9A FAI84 CAB35 FAI94 S5.1/CAB78.4 CAB79.2/CAB78.2 R52.C1/R10.1 R52.A8/R10.1 CAB78 CAB79 CAB78 CAB79 R52.A1/R6.2 CAB79 CAB78 MA-10-03266A Fig. 7 10A02.10 Massey Ferguson 5400 - Issue 1.a...

  • Page 645: High Visibility Roof Ventilation

    Manual air conditioning Start switch +12V CAB109 CAB111 CAB35 CAB108 CAB87 F9-10A CAB35.9B/CAB87.1 - 9A FAI84 R52.C8/R6.7 CAB35 FAI78 S5.1/CAB78.4 R52.C1/R10.1 CAB79.2/CAB78.2 R52.A8/R10.1 CAB79 CAB78 CAB79 CAB78 R6.5/R48.1 R52.A1/R6.2 MA-10-03267A CAB79 Fig. 8 Massey Ferguson 5400 - Issue 1.a 10A02.11...

  • Page 646: Standard Roof Extreme Cold Ventilation

    Heating accelerator pump 13B 13A 16B 16A Start switch CAB109 CAB111 CAB108 F9-10A CAB87 CAB35.9B/CAB87.1 R52.C8/R6.3 FAI94 - 9A FAI84 R52.C1/R10.1 R52.A8/R10.1 R6.3/R34.1 CAB35 S5.1/CAB78.4 CAB79.2/CAB78.2 R34.2/R33.2 CAB78 CAB79 CAB79 CAB78 CAB79 MA-10-03410A Fig. 9 10A02.12 Massey Ferguson 5400 - Issue 1.a...

  • Page 647: High Visibility Roof Extreme Cold Ventilation

    9B 10B Start switch 9A 10A 11A CAB108 F9-10A CAB87 R52.A1/R6.2 CAB35.9B/CAB87.1 R52.C8/R6.7 FAI78 - 9A FAI84 R52.C1/R10.1 R52.A8/R10.1 R6.2/R34.1 CAB35 R6.5/R48.1 S5.1/CAB78.4 CAB79.2/CAB78.2 R34.2/R33.2 CAB79 CAB78 CAB79 CAB78 CAB79 MA-10-03411A Fig. 10 Massey Ferguson 5400 - Issue 1.a 10A02.13...

  • Page 648: Manual Air Conditioning For Standard Roof

    13B 13A 16B 16A CAB35 F9-10A FAI84 CAB79.2/CAB78.2 CAB78.1/CAB111.1 S5.1/CAB78.4 R52.C7/CAB39.1 ENG1.4/CAB39.5 ENG16 ENG16 CAB79 CAB78 CAB39 CAB79 CAB78 CAB39 ENG16 FAI82 ENG15 CAB78 ENG1.4/ENG15.1 B ENG15 ENG1 ENG1 ENG15 MA-10-03412A Fig. 11 10A02.14 Massey Ferguson 5400 - Issue 1.a...

  • Page 649: Manual Air Conditioning For High Visibility Roof

    C8 C7 C6 C5 C4 C3 C2 C1 CAB35 F9-10A FAI84 CAB79.2/CAB78.2 CAB78.1/CAB111.1 S5.1/CAB78.4 R52.C7/CAB39.1 ENG1.4/CAB39.5 ENG16 ENG16 CAB79 CAB78 CAB39 CAB39 ENG16 CAB79 CAB78 FAI82 CAB78 ENG1.4/ENG15.1 B ENG15 ENG15 ENG1 ENG1 ENG15 MA-10-03413A Fig. 12 Massey Ferguson 5400 - Issue 1.a 10A02.15...

  • Page 650: Radio - Europe

    - 11B CAB71.2/CAB108.1 CAB71.1/CAB109.1 R52.B3/CAB35.11B CAB71 CAB71 - 9B FAI94 +12V FAI84 CAB108 R9.1/R45.1 CAB87 CAB35.9B/CAB87.1 R9.2/R20.1 F- 5A R52.A5/CAB105.1 R41.1/R9.7 CAB105 CAB105 CAB35 R22.1/R9.8 FAI16 24A 25A +12V MA-10-03414A F9-10A F11-15A Fig. 13 10A02.16 Massey Ferguson 5400 - Issue 1.a...

  • Page 651: Radio - Germany

    3 4 5 6 7 8 FAI22 - 9B +12V R8.8/R49.1 N CAB108 S3.1/R8.2 M CAB35 FAI84 CAB87 CAB35.9B/CAB87.1 F9-10A 24A 25A R9.1/R45.1 F11-15A R9.2/R20.1 R41.1/R9.3 F- 5A R22.1/R9.4 R52.A5/CAB105.1 CAB105 CAB105 FAI16 +12V MA-10-03415A Fig. 14 Massey Ferguson 5400 - Issue 1.a 10A02.17...

  • Page 652: Radio - North America

    CAB71 CAB71 - 9B FAI75 +12V FAI83 CAB108 HP DROITE R9.1/R45.1 CAB87 CAB35.9B/CAB87.1 R9.2/R20.1 F- 5A CAB105 CAB105 HP GAUCHE R41.1/R9.3 CAB35 FAI 16 R22.1/R9.4 24A 25A +12V MA-10-03416A F9-10A F11-15A Fig. 15 10A02.18 Massey Ferguson 5400 - Issue 1.a...

  • Page 653: Windscreen Wiper For Standard Front Windscreen

    CAB90 CAB90 CAB87 CAB108 (12) (1) (11) (13) 31b 53b +12V CAB35 klaxon lave vitre F11-15A (10) F10-25A F9-10A CAB90 LIG3 LIG1 LIG1 FAI91 LIG3 LIG3 LIG3.1/LIG2.1 CAB90.2/LIG1.5 LIG1.5/LIG3.2 MA-10-03445A LIG2 Fig. 16 Massey Ferguson 5400 - Issue 1.a 10A02.19...

  • Page 654: Windscreen Wiper For Opening Front Windscreen

    CAB90 CAB90 CAB87 CAB108 (12) (1) (11) (13) 31b 53b +12V CAB35 klaxon lave vitre F11-15A (10) F10-25A F9-10A CAB90 LIG3 FAI91 LIG1 LIG1 LIG3 LIG3 LIG3.1/LIG2.1 CAB90.2/LIG1.5 LIG1.5/LIG3.2 MA-10-03417A LIG2 Fig. 17 10A02.20 Massey Ferguson 5400 - Issue 1.a...

  • Page 655: Rear Windscreen Wiper

    F11-15A FAI94 FAI84 - 9B R7.1/R7.6 - 11B S9.1/R7.5 R52.A6/S9.1 R R52.A6/CAB35.11B R7.7/R49.1 CAB35 CAB71 CAB71 CAB71 CAB71.1/CAB109.1 CAB71.2/CAB108.1 M CAB71.3/CAB35.9A CAB71.4/CAB35.11A R R21.4/R49.1 R21.3/R7.2 R7.6/R21.2 S9.1/R21.1 CAB108 CAB109 +12V MA-10-03418A Fig. 18 Massey Ferguson 5400 - Issue 1.a 10A02.21...

  • Page 656: Cab Accessories Electrical Socket

    CAB34 Fil-9 CAB35.20B/CAB33.4 C33.4/CAB129.6 Fil-7 CAB124 Fil-4 CAB33 CAB33 FAI84 FAI84 Fil-5 +12V CAB35 CAB35 - 1A CAB35 CAB35 CAB108.1/CAB35.1A CAB108 - 20A - 22A F22-5A F20-10A CAB35.22A/CAB85.1 CAB85 F1-30A MA-10-03280A Fig. 19 10A02.22 Massey Ferguson 5400 - Issue 1.a...

  • Page 657: Platform Accessories Electrical Socket

    S29.1/CAB129.1 S29/S31 S29.1/CAB129.3 Fil-2 ORANGE CAB129.4/CAB111.1 Fil-3 CAB129.5/CAB111.1 Fil-9 FAI86 Fil-7 CAB111 Fil-4 Fil-5 CAB35 +12V - 1A CAB35 CAB108.1/CAB35.1A CAB108 - 20A - 22A F22-5A F20-10A CAB35.22A/CAB85.1 CAB85 F1-30A MA-10-03448A Fig. 20 Massey Ferguson 5400 - Issue 1.a 10A02.23...

  • Page 658: Cab Internal Roof Light

    FAI 94 Standard roof harness - EU Door switch Battery circuit breaker Battery R47.1/R49.1 Roof light FAI84 FAI94 F- 5A R52.A5/S3.1 S3.1/R46.1 R52.A5/CAB105.1 CAB105 CAB105 FAI 16 R24.2/R11.1 R24.1/R42.1 +12V -CAB +CAB MA-10-03419A Fig. 21 10A02.24 Massey Ferguson 5400 - Issue 1.a...

  • Page 659: Pneumatic Seat

    CAB 35 Fuse box CAB 123Seat with pneumatic suspension Start switch CAB35 CAB123 FAI74 - 3B CAB123 CAB123 S15.1/CAB35.3B S15.1/CAB34.1 CAB34.1/CAB123.1 CAB123.2/CAB124.1 N CAB34 CAB34 CAB124 FAI84 CAB35 CAB88.1/CAB35.3A CAB88 MA-10-03276A F3-10A Fig. 22 Massey Ferguson 5400 - Issue 1.a 10A02.25...

  • Page 660: Horn

    - 10A - 9A CAB87 CAB35.9B/CAB87.1 CAB35 CAB76.4/CAB35.10B CAB90.3/CAB76.4 CAB76 CAB90 CAB76 30 Sx 31b 53b 53 ENG1 ENG1 klaxon lave vitre FAI83 ENG1.7/CAB35.19A B CAB90 ENG8 ENG7 FAI82 ENG27 MA-10-03446A Fig. 23 10A02.26 Massey Ferguson 5400 - Issue 1.a...
  • Page 661 Perkins 4-cylinder engine pre-heater......32 Perkins 4-cylinder engine booster pump....33 Perkins 6-cylinder engine thermostart ..... 34 Cummins engine power relay ........35 Fuel gauge ............... 36 Battery charge and engine start ....... 37 10A02.27 Massey Ferguson 5400 - Issue 1.a...
  • Page 662 GBA20 electronic equipment 10A02.28 Massey Ferguson 5400 - Issue 1.a...
  • Page 663 ENG1.8/ENG6.1 B CAB46 3 4 5 6 7 CAB46 3 4 5 6 7 FAI 83 ENG6 ENG1.8/CAB46.1 1 2 3 4 5 6 7 ENG1 ENG1 ENG5 ENG27.1/ENG5.1 N MA-10-03420A ENG27 Fig. 24 Massey Ferguson 5400 - Issue 1.a 10A02.29...
  • Page 664 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 CAB47 24 25 FAI82 FAI83 FAI 82 FAI 83 ENG20 ENG1.5/ENG20.1 B ENG1.5/CAB47.5 MA-10-03279A Fig. 25 10A02.30 Massey Ferguson 5400 - Issue 1.a...
  • Page 665 FAI 83 Cab instrument panel harness - US Coolant Temperature X2 instrument panel CAB48 FAI82 FAI83 ENG11 ENG1 ENG1 CAB48 ENG1.1/ENG11.1 B ENG1.1/CAB48.5 1 2 3 4 5 6 7 MA-10-03268A Fig. 26 Massey Ferguson 5400 - Issue 1.a 10A02.31...
  • Page 666 Starter motor Battery ENG27 ENG12.2/ENG27.1 N FAI84 ENG12 CAB80.1/S26.1 ENG12.3/ENG31.1 B ENG1.3/S26.1 ENG1.2/ENG12.1 B ENG1.2/S26.1 FAI82 ENG31 ENG26.1/ENG12.5 M ENG1 ENG1 ENG23 ENG24.1/ENG25.1 M ENG26.1/ENG23.1 M ENG24 ENG26 +BAT ENG25 +12V MA-10-03286A Fig. 27 10A02.32 Massey Ferguson 5400 - Issue 1.a...
  • Page 667 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 CAB35 CAB35 - 5B FAI84 ENG1.9/S10.1 - 6B F5-30A F6-10A CAB84.1/CAB35.6A CAB84 MA-10-03449A Fig. 28 Massey Ferguson 5400 - Issue 1.a 10A02.33...
  • Page 668 ENG36.A/S3.1 R FAI84 ENG36.F/S8.1 M ENG36.F/S4.1 M ENG36.J/ENG35.43 B ENG36.J/CAB29.1 B FAI81 CAB27 CAB27 S12.1/ENG36.W B ENG36.W/S2.1 B CAB27.5/S2.1 CAB35.15B/CAB27.5 B S12.1/ENG37.1 S4.1/CAB27.6 CAB35.24B/CAB27.6 M S2.1/ENG36.X B S12.1/ENG36.X B ENG37 ENG37 MA-10-03284A Fig. 29 10A02.34 Massey Ferguson 5400 - Issue 1.a...
  • Page 669 Grid Heater relay CAB80.1/S26.1 ENG12 ENG37 ENG39 FAI84 ENG31 ENG12.1/ENG31.1 B ENG1.3/S26.1 ENG1.2/ENG39.1 B ENG1.2/S26.1 ENG26.1/ENG37.1 M ENG1 ENG1 FAI115 +12V ENG24.1/ENG25.1 M ENG23 S1.1/ENG23.1 ENG26.1/S1.1 +_BAT ENG25 ENG26 ENG24 MA-10-03421A Fig. 30 Massey Ferguson 5400 - Issue 1.a 10A02.35...
  • Page 670 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 FAI81 ENG34.1/ENG27.1 N ENG27 ENG34 ENG29 MA-10-03422A Fig. 31 10A02.36 Massey Ferguson 5400 - Issue 1.a...
  • Page 671 CAB 01 EHRB linkage calculator CAB 35 Fuse box Alternator CAB35 Battery FAI84 X2 instrument panel - 18A CAB35.18B/CAB46.3 CAB46 CAB46 CAB35 ENG1 ENG1 FAI81 ENG1.6/ENG14.1 B ENG14 ENG13 F18-7.5A +12V ENG26 MA-10-03423A Fig. 32 Massey Ferguson 5400 - Issue 1.a 10A02.37...
  • Page 672 GBA20 electronic equipment 10A02.38 Massey Ferguson 5400 - Issue 1.a...
  • Page 673 Mechanical reverse shuttle with reversing lights..55 Mechanical reverse shuttle - platform reversing lights ..............56 Parking brake............57 Platform parking brake ..........58 Front PTO (4-cylinder version)........59 Front PTO (6-cylinder version)........60 10A02.39 Massey Ferguson 5400 - Issue 1.a...
  • Page 674 GBA20 electronic equipment 10A02.40 Massey Ferguson 5400 - Issue 1.a...
  • Page 675 F12 - 10A CAB111.1/CAB41.2 FAI83 CAB111 F6 - 10A CAB35 CAB35.12B/S28.1 S28.1/CAB41.3 CAB66 CAB66 CAB35.6B/S17.1 CAB66.1/S17.1 CAB35 12A - 12B CAB85.1/CAB35.12A R CAB85 FAI83 6A - 6B CAB84.1/CAB35.6A R MA-10-03269A CAB84 Fig. 33 Massey Ferguson 5400 - Issue 1.a 10A02.41...
  • Page 676 CAB35 F12 - 10A CAB41 CAB111.1/CAB41.2 FAI83 CAB111 F6 - 10A CAB35.12B/S28.1 S28.1/CAB41.3 CAB66 CAB66 CAB66 CAB35.6B/S17.1 CAB66.1/S17.1 CAB35 - 12B CAB85.1/CAB35.12A R CAB85 FAI83 MA-10-03270A - 6B CAB84.1/CAB35.6A R CAB84 Fig. 34 10A02.42 Massey Ferguson 5400 - Issue 1.a...
  • Page 677 CAB63 F22-5A CAB35.22B/CAB74.1 CAB74.1/CAB73.1 FAI 83 F21-10A CAB74 CAB73 CAB74 CAB73 S3.1/CAB63.3 CAB63.2/S17.1 CAB63 FAI 83 CAB35 - 12B CAB85.1/CAB35.12A CAB85 - 22B - 21B CAB35.21A/CAB85.1 - 6B CAB84.1/CAB35.6A MA-10-03424A CAB84 Fig. 35 Massey Ferguson 5400 - Issue 1.a 10A02.43...
  • Page 678 CAB35.21A/CAB85.1 R TR6.2/TR1.1 SWITCH UP/DOWN CAB 05 CAB73 CAB74 NEUTRAL NEUTRAL CAB73 CAB74 DOWN CAB 73 CAB 74 CAB05 3 4 5 6 7 8 9 10 FAI 73 MA-10-03425A CAB56 CAB55 Fig. 36 10A02.44 Massey Ferguson 5400 - Issue 1.a...
  • Page 679 FAI 83 F6 - 10A TR11.2/TR1.1 TR14.3/TR11.1 TR11 TR21.A7/CAB60.1 CAB60 TR12 TR12.2/TR1.1 CAB35 TR21.A7/TR12.1 S4.1/CAB59.1 PTO BRAKE TR12 CAB59 FAI 83 - 6B CAB84.1/CAB35.6a CAB35.6B/S17.1 CAB61.1/S17.1 PTO ON/OFF CAB84 CAB61 MA-10-03281A Fig. 37 Massey Ferguson 5400 - Issue 1.a 10A02.45...
  • Page 680 FAI 83 F6 - 10A TR11.2/TR1.1 TR14.3/TR11.1 TR11 TR21.A7/CAB60.1 CAB60 TR12 TR12.2/TR1.1 TR21.A7/TR12.1 S4.1/CAB59.1 TR12 PTO BRAKE CAB59 FAI 83 CAB35 - 6B CAB84.1/CAB35.6A CAB35.6B/S17.1 CAB61.1/S17.1 PTO ON/OFF MA-10-03453A CAB84 CAB61 Fig. 38 10A02.46 Massey Ferguson 5400 - Issue 1.a...
  • Page 681 FAI 83 F6 - 10A TR11.2/TR1.1 TR14.3/TR11.1 TR11 TR21.A7/CAB60.1 CAB60 TR12 TR12.2/TR1.1 CAB35 TR21.A7/TR12.1 S4.1/CAB59.1 PTO BRAKE TR12 CAB59 FAI 83 - 6B CAB84.1/CAB35.6A CAB35.6B/S17.1 CAB61.1/S17.1 PTO ON/OFF MA-10-03426A CAB84 CAB61 Fig. 39 Massey Ferguson 5400 - Issue 1.a 10A02.47...
  • Page 682 FAI 85 F6 - 10A TR11.2/TR1.1 TR14.3/TR11.1 TR11 TR21.A7/CAB60.1 CAB60 TR12 TR12.2/TR1.1 CAB35 TR21.A7/TR12.1 S4.1/CAB59.1 TR12 PTO BRAKE CAB59 FAI 85 - 6B CAB84.1/CAB35.6A CAB35.6B/S17.1 CAB61.1/S17.1 PTO ON/OFF MA-10-03452A CAB61 CAB84 Fig. 40 10A02.48 Massey Ferguson 5400 - Issue 1.a...
  • Page 683 CAB59 TR14.3/TR11.1 F6 - 10A TR11 PTO ON/OFF PTO1 TR12 PTO1.1/PTO4.1 TR12.2/TR1.1 TR21.A7/TR12.1 FAI 07 TR12 PTO4 FAI 83 CAB35 PTO3 PTO2.1/PTO3.1 CAB61 PTO2 - 6B CAB84.1/CAB35.6A CAB35.6B/S17.1 CAB61.1/S17.1 MA-10-03427A CAB84 Fig. 41 Massey Ferguson 5400 - Issue 1.a 10A02.49...
  • Page 684 CAB59 TR14.3/TR11.1 F6 - 10A TR11 PTO ON/OFF PTO1 TR12 PTO1.1/PTO4.1 TR12.2/TR1.1 TR21.A7/TR12.1 TR12 PTO4 FAI 07 CAB35 FAI 83 PTO3 PTO2.1/PTO3.1 - 6B CAB61 PTO2 CAB84.1/CAB35.6A CAB35.6B/S17.1 CAB61.1/S17.1 MA-10-03454A CAB84 Fig. 42 10A02.50 Massey Ferguson 5400 - Issue 1.a...
  • Page 685 B8 B7 B6 B5 B4 B3 B2 B1 C8 C7 C6 C5 C4 C3 C2 C1 TR13.2/TR1.1 CAB84 - 6B TR13 CAB35.6B/TR17.1 CAB84.1/CAB35.6A TR13 TR13 CAB35 CAB67 CAB67 F6-10A CAB67 MA-10-03428A Fig. 43 Massey Ferguson 5400 - Issue 1.a 10A02.51...
  • Page 686 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 FAI83 - 6A CAB35.6B/S17.1 CAB35 F6-10A CAB58 CAB57 CAB58 CAB57 MA-10-03282A Fig. 44 10A02.52 Massey Ferguson 5400 - Issue 1.a...
  • Page 687 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 TR15 analog. TR21 TR21 FAI83 S1.1/TR21.A3 TR21.A4/TR26.4 F12 - 10A CAB35 FAI87 TR7.1/S1.1 S6.1/TR21.C4 TR9.2/TR26.1 TR21.C4/S28.1 TR9.1/S6.1 FAI83 CAB35 - 12B CAB85.1/CAB35.12A S28.1/CAB35.12B MA-10-03278A CAB85 Fig. 45 Massey Ferguson 5400 - Issue 1.a 10A02.53...
  • Page 688 C8 C7 C6 C5 C4 C3 C2 C1 TR21 TR21 B7 B6 B5 B4 B3 B2 B1 B8 B7 B6 B5 B4 B3 B2 B1 FAI 87 C7 C6 C5 C4 C3 C2 C1 TR21.B2/TR2.1 TR21.B2/CAB48.2 TR21.B4/CAB48.1 MA-10-03429A Fig. 46 10A02.54 Massey Ferguson 5400 - Issue 1.a...
  • Page 689 C8 C7 C6 C5 C4 C3 C2 C1 LIG1.3/S1.1 CAB22 TR21 CAB129 S1.1/LIG13.1 CAB22 TR21 CAB129-A LIG13 FAI 112 LIG13 TR29.2/CAB22.2 FAI 91 CAB129.6/TR29.1 CAB129-A.6/CAB129.6 TR21.B4/TR5.1 CAB129 LIG4.1/S1.1 FAI 87 LIG4 TR29 TR5.2/TR1.1 TR2.2/TR1.1 TR29 TR29 TR21.B2/TR2.1 MA-10-03430A Fig. 47 Massey Ferguson 5400 - Issue 1.a 10A02.55...
  • Page 690 C8 C7 C6 C5 C4 C3 C2 C1 LIG1.3/S1.1 TR21 CAB22 CAB129 S1.1/LIG13.1 CAB22 TR21 CAB129 LIG13 FAI 112 LIG13 TR29.2/CAB22.2 FAI 91 CAB129.6/TR29.1 CAB129-A.6/CAB129.6 TR21.B4/TR5.1 CAB129 FAI 87 LIG4.1/S1.1 LIG4 TR29 TR5.2/TR1.1 TR2.2/TR1.1 TR29 TR29 TR21.B2/TR2.1 MA-10-03451A Fig. 48 10A02.56 Massey Ferguson 5400 - Issue 1.a...
  • Page 691 CAB120.1/CAB124.1 CAB33.1/CAB69.1 CAB33.1/CAB120.2 CAB33 CAB33 CAB120 FAI84 CAB46 CAB46 CAB124 CAB69 TR28 FAI87 TR27 TR27 TR28 TR28 CAB70 CAB35.6B/TR27.1 TR27.1/TR28.1 TR27.2/CAB70.1 TR27.2/TR28.2 CAB35 CAB35 CAB84 6A - 6B CAB84.1/CAB35.6A MA-10-03431A F6-10A Fig. 49 Massey Ferguson 5400 - Issue 1.a 10A02.57...
  • Page 692 1 2 3 4 5 6 7 CAB120 CAB120 FAI86 CAB46 CAB46 CAB109 CAB69 TR28 FAI87 TR27 TR27 TR28 TR28 CAB70 CAB35.6B/TR27.1 TR27.1/TR28.1 TR27.2/CAB70.1 TR27.2/TR28.2 CAB35 CAB35 CAB84 - 6B CAB84.1/CAB35.6A MA-10-03450A F6-10A Fig. 50 10A02.58 Massey Ferguson 5400 - Issue 1.a...
  • Page 693 ENG1.30/CAB112.3 FAI82 CAB112.2/CAB35.4B ENG1.31/CAB112.1 CAB112 CAB35 ENG1.31/ENG35.1 B ENG35 ENG36.1/ENG27.1 N ENG1 ENG1 ENG36 FAI83 ENG27 F4 - 10A ENG2 ENG2.2/ENG27.1 N ENG1.30/ENG2.1 B ENG2 CAB35 - 4B CAB35.4A/CAB82.1 CAB82 MA-10-03283A Fig. 51 Massey Ferguson 5400 - Issue 1.a 10A02.59...
  • Page 694 CAB 112Front PTO switch Start switch CAB12 ENG1.30/CAB112.3 CAB112.2/CAB35.4B CAB112 FAI81 CAB35 ENG1 ENG1 ENG27 F4 - 10A FAI83 ENG2 ENG2.2/ENG27.1 N ENG1.30/ENG2.1 B ENG2 CAB35 - 4B CAB35.4A/CAB82.1 MA-10-03285A CAB82 Fig. 52 10A02.60 Massey Ferguson 5400 - Issue 1.a...
  • Page 695 Sidelights / stop lights and rear direction indicator lights Direction indicator 12V / 21W light Position / Stop light 12V / 21W/5W Flashing beacon(s) Flashing beacon 12V / 55W Reversing light Direction indicator 12V / 21W light 10A02.61 Massey Ferguson 5400 - Issue 1.a...
  • Page 696 Single bulb Work headlight H3 12V / 55W Double bulb H3 12V / 55W Fender lights Single bulb Work headlight H3 12V / 55W Footstep lights Single bulb Work headlight H3 12V / 55W 10A02.62 Massey Ferguson 5400 - Issue 1.a...
  • Page 697 Position / Stop light 12V / 21W/5W Roof front direction indicator lights Direction indicator light 12V / 21W Roof rear direction indicator lights Direction indicator light 12V / 21W Flashing beacon(s) Flashing beacon 12V / 55W 10A02.63 Massey Ferguson 5400 - Issue 1.a...
  • Page 698 Single bulb Work headlight H3 12V / 55W Double bulb H3 12V / 55W Fender lights Single bulb Work headlight H3 12V / 55W Footstep lights Single bulb Work headlight H3 12V / 55W 10A02.64 Massey Ferguson 5400 - Issue 1.a...
  • Page 699 Two front roof lights Single bulb Work headlight H3 12V / 55W Double bulb H3 12V / 55W Two rear roof lights Single bulb Work headlight H3 12V / 55W Double bulb H3 12V / 55W 10A02.65 Massey Ferguson 5400 - Issue 1.a...
  • Page 700 GBA20 electronic equipment 10A02.66 Massey Ferguson 5400 - Issue 1.a...
  • Page 701 Slim Line roof work headlights - North America ..96 Platform work headlights - North America ....97 Work headlights on handrails - standard roof - Europe ..98 Work headlights on handrails – High Visibility roof - Europe..............99 10A02.67 Massey Ferguson 5400 - Issue 1.a...
  • Page 702 GBA20 electronic equipment 10A02.68 Massey Ferguson 5400 - Issue 1.a...
  • Page 703 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 FAI83 klaxon CAB35.31B/CAB47.1 CAB42.6/CAB90.4 lave vitre (10) CAB90 CAB42 CAB42 CAB42 MA-10-03432A +12V CAB108 CAB111 Fig. 53 Massey Ferguson 5400 - Issue 1.a 10A02.69...
  • Page 704 (11) (13) 30 Sx 31b 53b 53 FAI75 klaxon R52.B6/CAB49.6 S11.1/R12.5 R52.B6/S11.1 CAB90 R52.B5/CAB49.3 S10.1/R12.4 R52.B5/S10.1 lave vitre R52.A8/CAB109.1 (10) R10.1/R38.1 R52.C1/R10.1 R52.A8/R10.1 CAB42 CAB42 MA-10-03277A +12V CAB42 CAB108 CAB111 CAB109 Fig. 54 10A02.70 Massey Ferguson 5400 - Issue 1.a...
  • Page 705 26B - 26A S8.1/R12.3 7.5A FAI84 LIG10 S12.1/LIG1.7 LIG1.1/S25.1 CAB35.25B/S25.1 CAB35.26B/S12.1 LIG7 CAB42.5/CAB108.1 CAB42.3/CAB35.25A CAB42 CAB42 LIG1.7/S6.1 S6.1/LIG11.2 CAB42 FAI91 LIG11 LIG11 LIG1.1/S3.1 LIG1 LIG1 +12V CAB108 LIG12 LIG12 LIG2 LIG12.4/LIG2.1 MA-10-03287A Fig. 55 Massey Ferguson 5400 - Issue 1.a 10A02.71...
  • Page 706 CAB35.25B/S25.1 CAB35.26B/S12.1 CAB42.5/CAB108.1 CAB42.3/CAB35.25A LIG7 CAB42 1 2 3 4 5 6 7 CAB42 LIG1.7/S6.1 CAB42 LIG1.1/S3.1 FAI91 S6.1/LIG11.2 LIG1 LIG1 LIG11 LIG11 CAB111 CAB108 +12V LIG2 LIG12.4/LIG2.1 MA-10-03292A LIG12 LIG12 Fig. 56 10A02.72 Massey Ferguson 5400 - Issue 1.a...
  • Page 707 CAB137 CAB35.25B/S25.1 26B - 26A CAB35.26B/S12.1 LIG7 7.5A CAB42.5/CAB108.1 LIG10.1/S6.1 CAB42.7/CAB111.1 LIG10 CAB42 FAI92 CAB42 LIG1.7/S6.1 CAB42 S6.1/LIG11.2 LIG1.1/S3.1 LIG11 LIG11 LIG1 LIG1 CAB111 CAB108 +12V LIG2 LIG12.4/LIG2.1 MA-10-03460A LIG12 LIG12 Fig. 57 Massey Ferguson 5400 - Issue 1.a 10A02.73...
  • Page 708 CAB35.25B/S25.1 CAB35.26B/S12.1 LIG7 CAB42.5/CAB108.1 CAB42.3/CAB35.25A CAB42 1 2 3 4 5 6 7 CAB42 LIG1.7/S6.1 S6.1/LIG11.2 CAB42 FAI95 LIG11 LIG11 LIG1.1/S3.1 LIG1 LIG1 CAB111 +12V CAB108 LIG12 LIG12 LIG2 LIG12.4/LIG2.1 MA-10-03293A Fig. 58 10A02.74 Massey Ferguson 5400 - Issue 1.a...
  • Page 709 CAB137 CAB35.25B/S25.1 26B - 26A CAB35.26B/S12.1 LIG7 7.5A CAB42.5/CAB108.1 LIG10.1/S6.1 CAB42.7/CAB111.1 LIG10 CAB42 FAI97 CAB42 LIG1.7/S6.1 CAB42 S6.1/LIG11.2 LIG1.1/S3.1 LIG11 LIG11 LIG1 LIG1 CAB111 CAB108 +12V LIG2 LIG12.4/LIG2.1 MA-10-03461A LIG12 LIG12 Fig. 59 Massey Ferguson 5400 - Issue 1.a 10A02.75...
  • Page 710 CAB35 R52.C4/S8.1 F26 - 7.5A R29.1/R33A.1 F25 - 10A R33A CAB35 26B - 26A R52.C4/S12.1 CAB35.26B/S12.1 7.5A 25B - 25A CAB42 FAI84 CAB42 CAB42.3/CAB35.25A CAB42.5/CAB108.1 CAB42.7/CAB111.1 CAB108 CAB42 CAB111 +12V MA-10-03288A Fig. 60 10A02.76 Massey Ferguson 5400 - Issue 1.a...
  • Page 711 - 26A LIG10 S8.1/R12.3 FAI84 7.5A S12.1/LIG1.7 LIG1.1/S25.1 CAB35.25B/S25.1 LIG7 CAB35.26B/S12.1 CAB42.5/CAB108.1 CAB42.3/CAB35.25A CAB42 CAB42 LIG1.7/S6.1 S6.1/LIG11.2 CAB42 FAI91 LIG11 LIG11 LIG1.1/S3.1 LIG1 LIG1 CAB111 CAB108 +12V LIG12 LIG12 LIG2 LIG12.4/LIG2.1 MA-10-03289A Fig. 61 Massey Ferguson 5400 - Issue 1.a 10A02.77...
  • Page 712 LIG12A LIG12 LIG12 LIG1 LIG12.4/LIG12-A.4 LIG.1/S25.1 LIG1.1/S3.1 S3.1/LIG12.2 LIG12.2/LIG12-A.2 LIG12.4/LIG2.1 LIG12-A LIG2 LIG1 FAI84 CAB42 CAB35 CAB35 CAB42 25B - 25A CAB35.25B/S25.1 CAB42.3/CAB35.25A F25-10A CAB42.5/CAB108.1 CAB42.7/CAB111.1 CAB42 CAB111 CAB108 +12V MA-10-03290A Fig. 62 10A02.78 Massey Ferguson 5400 - Issue 1.a...
  • Page 713 FAI86 CAB42 CAB42 CAB35 32B 32A 24A 25A LIG1 F25-10A 1 2 3 4 5 6 7 13B 13A 16B 16A LIG1 CAB35 FAI92 LIG2 S3.1/LIG16.2 LIG2.1/LIG16.1 LIG16 LIG16 MA-10-03455A LIG16 Fig. 63 Massey Ferguson 5400 - Issue 1.a 10A02.79...
  • Page 714 A8 A7 A6 A5 A4 A3 A2 A1 B8 B7 B6B5B4B3 B2 B1 B8 B7 B6 B5 B4 B3 B2 B1 C8 C7 C6 C5 C4 C3 C2 C1 CAB106 +12V MA-10-03433A Fig. 64 10A02.80 Massey Ferguson 5400 - Issue 1.a...
  • Page 715 Right-hand flashing beacon Flashing beacon switch R39.1/S13.1 S18.1/R55.1 FAI77 R51.7/S17.1 S13.1/R51.3 R54.1/S18.1 R23.1/S13.1 FAI84 CAB35 CAB35 27A - 27B F28-20A R51.2/R52.B7 R52.B7/CAB35.27B F27-15A 28A - 28B CAB35.28A/CAB106.1 24A 25A CAB106 +12V MA-10-03291A Fig. 65 Massey Ferguson 5400 - Issue 1.a 10A02.81...
  • Page 716 3 4 5 6 7 8 CAB139 3 4 5 6 7 8 F27-20A F28-15A - 28B FAI85 - 27B CAB139.2/CAB35.27B CAB111 CAB35 CAB138.2/R44.1 CAB138.2/CAB109.1 CAB138 CAB138 FAI79 CAB138.1/R43.1 CAB109 MA-10-03456A Fig. 66 10A02.82 Massey Ferguson 5400 - Issue 1.a...
  • Page 717 CAB90.9/S6.1 CAB109.1/CAB77.1 30 Sx 31b 53b 53 S5.1/LIG11.1 LIG1.2/S5.1 LIG11 LIG11 CAB90 klaxon CAB106 CAB85 lave vitre FAI91 LIG1.2/S6.1 +12V LIG1 LIG1 LIG12.4/LIG2.1 S2.1/LIG12.1 LIG1.6/S2.1 LIG12 LIG12 CAB111 CAB109 MA-10-03434A LIG2 Fig. 67 Massey Ferguson 5400 - Issue 1.a 10A02.83...
  • Page 718 LIG6 S27.1/CAB90.8 CAB90.9/S6.1 CAB109.1/CAB77.1 31b 53b 53 S5.1/LIG11.1 LIG1.2/S5.1 LIG11 LIG11 CAB90 klaxon CAB106 CAB85 lave vitre FAI91 LIG1.2/S6.1 +12V LIG1 LIG1 LIG12.4/LIG2.1 S2.1/LIG12.1 LIG1.6/S2.1 LIG12 LIG12 CAB111 CAB109 MA-10-03435A LIG2 Fig. 68 10A02.84 Massey Ferguson 5400 - Issue 1.a...
  • Page 719 CAB90.9/S6.1 CAB109.1/CAB77.1 30 Sx 31b 53b 53 S5.1/LIG11.1 LIG1.2/S5.1 LIG11 LIG11 CAB90 klaxon CAB106 CAB85 lave vitre LIG1.2/S6.1 FAI91 +12V LIG1 LIG1 LIG12.4/LIG2.1 S2.1/LIG12.1 LIG1.6/S2.1 LIG12 LIG12 CAB111 CAB109 MA-10-03436A LIG2 Fig. 69 Massey Ferguson 5400 - Issue 1.a 10A02.85...
  • Page 720 LIG6 CAB90 FAI92 S27.1/CAB90.8 CAB90.9/S6.1 S5.1/LIG11.1 31b 53b 53 LIG11 LIG11 CAB90 klaxon CAB85 CAB106 LIG1.6/S2.1 S27.1/LIG1.6 lave vitre LIG1.2/S5.1 LIG1.2/S6.1 +12V LIG1 LIG1 S2.1/LIG12.1 LIG12 LIG12 CAB111 CAB109 MA-10-03457A LIG2 Fig. 70 10A02.86 Massey Ferguson 5400 - Issue 1.a...
  • Page 721 S5.1/LIG11.1 LIG11 LIG11 CAB134.3/LIG1.6 CAB135 CAB111.1/S21.1 LIG1.2/S5.1 CAB43.3/CAB43.8 CAB43.2/S13.1 CAB135 LIG1 LIG1 CAB43.7/S23.1 CAB135.2/S21.1 CAB43 S2.1/LIG12.1 CAB84 CAB85 CAB43 CAB135 LIG12 LIG12 FAI95 CAB106 CAB43 +12V CAB109 CAB110 CAB111 MA-10-03437A LIG2 Fig. 71 Massey Ferguson 5400 - Issue 1.a 10A02.87...
  • Page 722 LIG11 LIG11 CAB134.3/LIG1.6 CAB111.1/S21.1 LIG1.2/S5.1 FAI95 CAB43.3/CAB43.8 CAB43.2/S13.1 CAB135 CAB135 LIG1 LIG1 CAB43.7/S23.1 CAB135.2/S21.1 N CAB43 LIG14.2/LIG12.3 S2.1/LIG12.1 CAB84 CAB85 CAB43 LIG12 LIG12 CAB106 +12V MA-10-03438A CAB109 CAB111 CAB110 CAB43 LIG2 Fig. 72 10A02.88 Massey Ferguson 5400 - Issue 1.a...
  • Page 723 CAB100 CAB134.5/S13.1 CAB100.1/S24.1 CAB134 CAB77.4/S13.1 S29.1/LIG14.2 LIG14.1/LIG11.3 S30.1/LIG14.1 LIG14 LIG14 CAB43.3/CAB43.8 FAI97 LIG11 LIG11 LIG1.6/S2.1 LIG1.2/S5.1 CAB43 LIG14.2/LIG12.3 LIG1 LIG1 CAB43 S2.1/LIG12.1 LIG12 LIG12 CAB106 +12V MA-10-03439A CAB109 CAB111 CAB43 LIG2 Fig. 73 Massey Ferguson 5400 - Issue 1.a 10A02.89...
  • Page 724 GBA20 electronic equipment Trailer connector - Europe F21-10A F4-10A FEUX F30-15A F25-10A F26-7.5A F28-20A MA-10-03462A Fig. 74 10A02.90 Massey Ferguson 5400 - Issue 1.a...
  • Page 725 GBA20 electronic equipment Trailer connector - North America F21-10A F7-30A RELAIS F25-10A F26-7.5A F28-20A MA-10-03463A Fig. 75 Massey Ferguson 5400 - Issue 1.a 10A02.91...
  • Page 726 R52.C1/R10.1 CAB36 26A - 26B FAI94 7.5A R52.A8/R10.1 CAB36 FAI84 CAB37.5/R52.B1 R42.1/R31.1 S1.1/R31.2 CAB37.2/CAB36.5 CAB38.5/R52.B8 CAB38.2/CAB37.2 CAB37 CAB38 R30.1/R42.1 S1.1/R30.2 CAB37 CAB38 R28.1/R42.1 S1.1/R28.2 CAB38 CAB37 R27.1/R42.1 S1.1/R27.2 CAB109 CAB111 MA-10-03440A Fig. 76 10A02.92 Massey Ferguson 5400 - Issue 1.a...
  • Page 727 - 16B CAB36 CAB36 R55.1/CAB149.1 S18.1/R55.1 - 25B CAB149 - 26B FAI77 7.5A CAB36 FAI84 CAB37.5/R52.B1 R52.C1/R42.1 R52.A8/R42.1 CAB37.2/CAB36.5 CAB38.5/R52.B8 CAB38.2/CAB37.2 CAB37 CAB38 CAB38 CAB37 S1.1/R30.2 CAB38 CAB37 S1.1/R27.2 CAB109 CAB111 MA-10-03441A Fig. 77 Massey Ferguson 5400 - Issue 1.a 10A02.93...
  • Page 728 13B 13A 16B 16A 9B 10B CAB38 9A 10A 11A CAB38 1 2 3 4 5 6 7 FAI92 CAB38.3/S9.1 LIG15 CAB38.5/LIG1.5 CAB38 LIG1.5/LIG15.2 LIG15.1/LIG2.1 LIG15 LIG15 LIG2 MA-10-03458A LIG1 LIG1 Fig. 78 10A02.94 Massey Ferguson 5400 - Issue 1.a...
  • Page 729 CAB36 - 28B R52.C1/R10.1 CAB36 CAB43.5/CAB35.28B FAI75 R52.A8/R10.1 CAB36 FAI83 CAB37.5/R52.B1 R42.1/R31.1 S1.1/R31.2 CAB37.2/CAB36.4 CAB38.5/R52.B8 CAB38.2/CAB37.2 CAB38 CAB37 R30.1/R42.1 S1.1/R30.2 CAB38 CAB37 R28.1/R42.1 S1.1/R28.2 CAB38 CAB37 R27.1/R42.1 S1.1/R27.2 CAB109 CAB111 MA-10-03442A Fig. 79 Massey Ferguson 5400 - Issue 1.a 10A02.95...
  • Page 730 - 16B CAB36 CAB36 - 28B FAI110 R55.1/CAB149.1 S18.1/R55.1 CAB149 CAB43.5/CAB35.28B CAB36 FAI77 FAI83 R52.C1/R42.1 R52.A8/R42.1 CAB37.5/R52.B1 CAB37.2/CAB36.4 CAB38.5/R52.B8 CAB38.2/CAB37.2 CAB37 CAB38 CAB38 CAB37 S1.1/R30.2 CAB38 CAB37 S1.1/R27.2 CAB109 CAB111 MA-10-03443A Fig. 80 10A02.96 Massey Ferguson 5400 - Issue 1.a...
  • Page 731 CAB45 CAB45 CAB35 F28-20A CAB45.2/S9.1 CAB38.1/CAB45.3 CAB45.7/CAB109.1 F13-25A F16-25A CAB38 CAB38 CAB38.3/S9.1 CAB38.5/LIG1.5 FAI97 1 2 3 4 5 6 7 LIG15 CAB38 LIG1.5/LIG15.2 LIG15.1/LIG2.1 LIG15 LIG15 LIG2 MA-10-03459A LIG1 LIG1 Fig. 81 Massey Ferguson 5400 - Issue 1.a 10A02.97...
  • Page 732 C8 C7 C6 C5 C4 C3 C2 C1 CAB35.29B/CAB89.2 S31.1/R52.C6 S31.1/CAB89.5 R52.C6/S12.1 R52.C5/S1.1 S12.1/R52.C5 CAB89 CAB89 R52.C1/R10.1 R52.A8/R10.1 FAI109 FAI94 CAB111.1/CAB89.4 H2.1/S1.1 R37.1/S1.1 CAB147.3/CAB148.1 CAB147 FAI61 CAB148 CAB148 CAB147 CAB147 CAB111 CAB109 MA-10-03271A CAB148 Fig. 82 10A02.98 Massey Ferguson 5400 - Issue 1.a...
  • Page 733 C8 C7 C6 C5 C4 C3 C2 C1 FAI84 FAI34 CAB35.29B/CAB89.2 S31.1/R52.C6 S31.1/CAB89.5 R52.C5/S1.1 CAB89 CAB89 R52.C1/R10.1 R52.A8/R10.1 FAI109 CAB111.1/CAB89.4 H2_.1/S1_.1 R37.1/S1_.1 FAI59 CAB147.3/CAB148.1 CAB148 CAB147 CAB148 CAB147 CAB147 CAB111 CAB109 CAB148 MA-10-03272A Fig. 83 Massey Ferguson 5400 - Issue 1.a 10A02.99...
  • Page 734 FAI84 FAI34 CAB35.29B/CAB89.2 S31.1/R52.C6 S31.1/CAB89.5 R52.C5/S1.1 CAB89 CAB89 R52.C1/R10.1 R52.A8/R10.1 FAI109 H2_.1/S1_.1 CAB111.1/CAB89.4 R37.1/S1_.1 CAB147.3/CAB148.1 CAB147 CAB148 FAI77 CAB148 CAB147 CAB147 -7 2 CAB111 CAB109 CAB148 FAI110 R55.3/CAB149.1 R55.4/CAB149.1 MA-10-03273A CAB149 Fig. 84 10A02.100 Massey Ferguson 5400 - Issue 1.a...
  • Page 735 S31.CAB89.5 R52.C6/S12.1 S12.1/R52.C5 R52.C5/S31.1 CAB89 FAI83 CAB89 R52.C1/R10.1 R52.A8/R10.1 FAI109 CAB111.1/CAB89.4 CAB89.5/CAB148.5 CAB89.4/CAB147.7 CAB89.2/CAB148.3 CAB89.3/CAB148.2 CAB89.2/CAB147.2 CAB147.3/CAB148.1 FAI75 H3.1/S1.1 R37.1/S1.1 CAB148 CAB147 CAB148 CAB147 FAI34 R12.1/H2.2 CAB148 CAB147 CAB109 CAB111 MA-10-03274A Fig. 85 Massey Ferguson 5400 - Issue 1.a 10A02.101...
  • Page 736 LIG11 - 30B CAB40.5/CAB35.30A LIG1.4/CAB35.30B LIG1.4/S4.1 S4.1/LIG11.3 LIG11.4/LIG2.1 CAB40.3/CAB106.1 CAB111.1/CAB40.2 LIG11 S14.1/CAB40.1 - 22A FAI91 CAB40 CAB40 FAI84 LIG12 LIG12 S4.1/LIG12.3 LIG12.4/LIG2.1 LIG12 CAB74 CAB85 CAB73 CAB73 CAB74 LIG8.1/S4.1 LIG8 MA-10-03444A Fig. 86 10A02.102 Massey Ferguson 5400 - Issue 1.a...
  • Page 737 GBA20 electronic equipment G . Calculator supply EHRB ELC Calculator ..........105 Platform EHRB ELC Calculator....... 106 AUTO 5 calculator ..........107 AUTO 5 linkage calculator ........108 10A02.103 Massey Ferguson 5400 - Issue 1.a...
  • Page 738 GBA20 electronic equipment 10A02.104 Massey Ferguson 5400 - Issue 1.a...
  • Page 739 CAB 35 Fuse box Start switch - 3B CAB88.1/CAB35.3A CAB88 F2-7.5A F3-10A - 2B CAB35.2B/CAB34.3 FAI84 CAB34 CAB124 CAB34 FAI74 CAB10 CAB01 CAB01.25/CAB07.5 CAB10 S4.1/CAB07.5 FAI89 FAI73 S5.1/CAB07.2 CAB07 CAB07 CAB01.1/S3.1 CAB01 CAB01 MA-10-03465A Fig. 87 Massey Ferguson 5400 - Issue 1.a 10A02.105...
  • Page 740 CAB 35 Fuse box Start switch CAB35 - 3B CAB88.1/CAB35.3A 7.5A CAB88 F2-7.5A F3-10A - 2B CAB35.2B/CAB07.5 FAI85 CAB109 CAB.07 CAB01.25/CAB07.5 CAB10 CAB07 S4.1/CAB07.5 FAI89 FAI73 S5.1/CAB07.2 CAB07 CAB01.1/S3.1 CAB01 CAB01 CAB01 MA-10-03464A Fig. 88 10A02.106 Massey Ferguson 5400 - Issue 1.a...
  • Page 741 3A - 3B S4.1/CAB9.42 FAI84 2A - 2B CAB35.2B/CAB34.3 CAB35 CAB34 1 2 3 4 CAB10.2/CAB9.29 CAB34 S5.1/CAB9.28 CAB10.5/S4.1 CAB34.3/CAB10.5 CAB10.2/S5.1 CAB124.1/CAB10.2 CAB34.2/CAB10.1 FAI89 CAB10 CAB10 FAI02 S5.1/CAB9.15 S4.1/CAB9.14 CAB124 MA-10-03466A CAB9 CAB9 Fig. 89 Massey Ferguson 5400 - Issue 1.a 10A02.107...
  • Page 742 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 - 24B - 23B CAB35.23B/CAB34.2 FAI116 CAB35 CAB34 CAB34 CAB10 FAI89 FAI74 S5.1/CAB07.2 CAB10.2/S5.1 CAB124.1/CAB07.2 S3.1/CAB01.28 CAB07.1/CAB01.29 S12.1/CAB07.1 CAB10.1/S12.1 CAB34.2/CAB07.1 CAB07 CAB07 CAB10 F23-7.5A CAB124 MA-10-03467A Fig. 90 10A02.108 Massey Ferguson 5400 - Issue 1.a...
  • Page 743 - ELECTRONIC LINKAGE - Description 11C12 - ELECTRONIC LINKAGE - Tests and diagnostics 11C13 - ELECTRONIC LINKAGE - Error codes 11C14 - ELECTRONIC LINKAGE - Adjustment 11C15 - ELECTRONIC LINKAGE - Electrical diagrams Massey Ferguson 5400 - Issue 1.a Contents - i...
  • Page 744 Electronics Contents - ii Massey Ferguson 5400 - Issue 1.a...
  • Page 745 E . Power Shuttle principles ..........11 11B10.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 746 AUTOTRONIC 5 - Description 11B10.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 747 Important: The Autotronic 5 case must be connected to earth. The Autotronic 5 is easily identified by its label (Fig. and possesses one 42-pin connector. Fig. 1 11B10.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 748 B . Autotronic 5 status flowcharts The Autotronic 5, to operate correctly, must receive safety information allowing it to manage its automatic functions. The Autotronic 5 has different status depending on the information it receives. 11B10.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 749 PowerShuttle Low pressure < 9 bar ± 1 and All functions active engine speed < 200 tr/min PowerShuttle: Unlocked Low pressure > 9 bar ± 1 and engine speed > 200 tr/min Massey Ferguson 5400 - Issue 1.a 11B10.5...
  • Page 750 AUTOTRONIC 5 - Description Page left blank intentionally 11B10.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 751 Hare / Tortoise switch Digital input Top of clutch switch (TOC) Digital input 17 bar pressure switch Digital input TR24 Transmission oil temperatur sensor Analog input Not used TR11 PTO solenoid valve Output (2A) Not used 11B10.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 752 Analog input Theoretical ground speed sensor Frequency input TR25 Gearbox input speed sensor Frequency input Engine speed sensor Frequency input Can Low Can High Analog reference ground +12V ignition on supply to Autotronic 5 11B10.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 753 - forward or reverse indicator lamp flashes - solenoid valve = 0 V. Note: The PowerShuttle continues to operate with a low pressure or engine speed fault, or battery voltage above 16 V. 11B10.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 754 - solenoid valve = 0 V Starts economic PTO Disengages the PTO if engine speed above 1780 rpm - indicator light flashes in sequence the error code 57 (see GUF513) - solenoid valve = 0 V 11B10.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 755 (TR23) Forward solenoid valve Autotronic 5 in relation to the Power Shuttle allows an idea of any fault to be indicated by the flashing of the reverse indicator light on the dashboard (see GUF513). 11B10.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 756 6 bar position of the pedal and limited to 10 bar With pedal and lever signals - Pressure increase in the clutch determined by position of the pedal and limited to 7.5 bar 11B10.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 757 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters GUF511 - AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters CONTENTS A . Programming............3 B .
  • Page 758 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters GUF511.2 Wintest - Issue 5.a...
  • Page 759 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters A . Programming - Switch on the ignition key to carry out this operation. The engine must be stopped. - The programming of the Autotronic 5 is necessary: - if the former Autotronic 5 has been replaced by a new one, - when a new program becomes available to improve the product,...
  • Page 760 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters Autotronic 5 programming is a 3-step process: 1. Searching for calculators present on CAN network 2. Selecting a calculator to be programmed 3. Selecting a soft to integrate into the calculator 4.
  • Page 761 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters Searching for calculators present on CAN network When the window is opened, Wintest automatically starts an Autotronic 5 search on the CAN network. However, this search can be refreshed at any time by clicking on “Scanning CAN network”.
  • Page 762 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters Selecting a calculator to be programmed Double click in the left-hand column of the line of the calculator you wish to program. The line turns blue and at the base of the left-hand column, Wintest specifies which Autotronic 5 has been selected.
  • Page 763 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters During programming, several error messages may be : When programming with a Boot update, MPORTANT displayed. unexpected interruption of programming can be fatal for Autotronic 5. To avoid Autotronic 5 breakdown: Do not disconnect the calculator.
  • Page 764 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters B . Setting parameters Switch on the ignition key to carry out this operation. The engine must be stopped. Parameter setting is necessary: - if the former Autotronic 5 has been replaced by a new one, - when improvements to one or more functions have been made through parameter setting,...
  • Page 765 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters The following screen is displayed: Auto5 Label Code parameters Code B Code C Code D Code F Code J Code AA Code E Code G Code H Code I Code K AA = 1 - >...
  • Page 766 CODE I CODE J Reverse shuttle Factory code Creeper unit 4 = PowerShuttle 4 = MF 5400 0 = Without 1 = With creeper speeds (min. speed 0.6 kph approx.) 2 = With super creeper speeds (min. speed 0.2 kph approx.)
  • Page 767 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters - Another screen allows you to display the constants entered during parameter setting and stored after calibration. - Click on the “Tools” icon and on “Table of AUTO5 constants”. Wintest AUTO5 label - PowerShuttle Table of AUTO5 constants Programming AUTO5 List of AUTO5 error codes...
  • Page 768 AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters The following screen is displayed: Table of AUTO5 constants Select an Auto5 calculator Auto5 PowerShuttle - n˚002696 Scanning CAN network List of parameters Description Status Data Forward PowerShuttle Current 7407 Reverse PowerShuttle Current 5719 TOC calib.
  • Page 769 AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics GUF512 - AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics CONTENTS A . Autotronic 5 statuses ........... 3 B .
  • Page 770 AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics GUF512.2 Wintest - Issue 5.a...
  • Page 771 AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics A . Autotronic 5 statuses The Autotronic 5 operates via 2 main statuses. The status of the Autotronic 5 is displayed in each test screen. List of statuses - Locked - Unlocked AUTO5 - PTO 1523 15˚C...
  • Page 772 AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics B . Gearbox function - Start the engine. - Click on the "Gearbox" icon Wintest MA-11-01281A GUF512.4 Wintest - Issue 5.a...
  • Page 773 AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics The following screen is displayed: AUTO5 - PowerShuttle 1523 3.19 V Forward: 0 mA (+5) Reverse: 0 mA (-2) 15˚C Auto5: Unlocked PowerShuttle: Unlocked ENG20 ENG21 ENG22 CAB34 W107_ 3MM_ROUGE 7 8 9 10 1112 CAB23 CAB33 W011_ 5MM_MARRON...
  • Page 774 AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics Top-of-Clutch (TOC) sensor (56) Autotronic 5 status Auto5: Unlocked PowerShuttle PowerShuttle: Unlocked status - Locked - on = violet - Standby 1 (Standby before unlocking by moving - off = white Power Shuttle lever to neutral position) - Standby 2 (Standby before unlocking by switching on Clutch pedal travel potentiometer value in TOC and BOC)
  • Page 775 AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics Indicator light of 17 bar low pressure hydraulic circuit pressure switch - If pressure is correct, the background is grey The display is red if the pressure is below 9 bar ± 1 or when the instrument panel indicator light is lit Available: Creeper gear indicator light (not wired)
  • Page 776 AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics C . Power Take-Off function - Start the engine. - Click on the “Power Take-Off” icon Wintest MA-11-01281A GUF512.8 Wintest - Issue 5.a...
  • Page 777 AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics The following screen is displayed: AUTO5 - PTO 1523 15˚C Auto5: Unlocked ENG20 ENG21 ENG22 CAB34 W107_ 3MM_ROUGE 7 8 9 10 1112 CAB23 CAB33 W011_ 5MM_MARRON W108_ 3MM_ROUGE W012 3MM MARRON CAB24 CAB32 W109_3MM_ROUGE...
  • Page 778 AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics Indicator light of 17 bar low pressure hydraulic circuit pressure switch - If pressure is correct, the background is grey The display is red if the pressure is below 9 bar ± 1 or when the instrument panel indicator light is lit PTO indicator light GUF512.10...
  • Page 779 AUTOTRONIC 5 - PowerShuttle - Error codes GUF513 - AUTOTRONIC 5 - PowerShuttle - Error codes CONTENTS A . Reading error codes ........... . 3 B .
  • Page 780 AUTOTRONIC 5 - PowerShuttle - Error codes GUF513.2 WINTEST - Issue 5.a...

  • Page 781: Reading Error Codes

    AUTOTRONIC 5 - PowerShuttle - Error codes : Error codes are managed from soft version 01.03. A . Reading error codes Reading codes on the instrument panel Autotronic 5 continuously monitors the power shuttle function and PTO. The user is informed of a fault by: - The flashing reverse indicator light (9) for the Power- Shuttle function (Fig.
  • Page 782 AUTOTRONIC 5 - PowerShuttle - Error codes Reading error codes with Wintest Wintest allows all error codes stored by Autotronic 5 to be displayed and cleared. Click on the “Tools” icon and on “List of AUTO5 error codes”. Wintest AUTO5 label - PowerShuttle Table of AUTO5 constants Programming AUTO5 List of AUTO5 error codes...
  • Page 783 AUTOTRONIC 5 - PowerShuttle - Error codes The following screen is displayed: AUTO5 - Error(s) stored Auto5 PowerShuttle - n˚2697 MA-11-01316A - Click on the line of the calculator whose errors you wish to display. The following screen is displayed: AUTO5 - Error(s) stored Auto5 PowerShuttle - n˚2697 Error n°222: PowerShuttle lever - Short circuit...

  • Page 784: List Of Error Codes

    AUTOTRONIC 5 - PowerShuttle - Error codes B . List of error codes The error codes are divided into 3 classes according to their importance: Class I: Major error Class II: Error reducing operating capacity Class III: Information Flashing code on Errors Components concerned Description...
  • Page 785 AUTOTRONIC 5 - PowerShuttle - Error codes Flashing code on Errors Components concerned Description instrume nt panel PowerShuttle calibration Temperature too low PowerShuttle calibration Temperature too high PowerShuttle calibration Wrong engine speed PowerShuttle calibration Ground speed not zero GUF513.7 WINTEST - Issue 5.a...

  • Page 786: Analysing Components And Their Error Codes

    AUTOTRONIC 5 - PowerShuttle - Error codes C . Analysing components and their error codes CAB9: Autotronic 5 Description Location: in the right-hand console Allocation of Autotronic 5 connectors, see table below. Some connectors can be configured at their input and output, as determined by the calculator soft.
  • Page 787 AUTOTRONIC 5 - PowerShuttle - Error codes Connect Description Type of signal Not used Current output 4 (2A) Instrument panel (forward position indicator light) Current output 6 (2A) Instrument panel (transmission oil pressure indicator Current output 8 (2A) light) Calculator ground +12V permanent calculator supply Not used Analog / Digital input 1...
  • Page 788 AUTOTRONIC 5 - PowerShuttle - Error codes CAB12: PowerShuttle lever Description Location: to the left of the steering wheel All resistance switches to form different voltage dividers. - Connectors 1: +10V supply - Connectors 2: Not used - Connectors 3: Signal - Connectors 4: Ground Signals: Forward: 6.12V...
  • Page 789 AUTOTRONIC 5 - PowerShuttle - Error codes CAB17: Clutch pedal progressivity sensor Description Location: on the clutch pedal support (Fig. Angular sensor. CAB17 - Connectors 1: Power supply - Connectors 2: Signal CAB18 - Connectors 3: Ground Signals: Varying voltage between 0.5 and 4.5V Fig.
  • Page 790 AUTOTRONIC 5 - PowerShuttle - Error codes CAB18: Bottom-of-Clutch (BOC) pedal switch Description Location: on the clutch pedal support (Fig. CAB17 2 switches: NO et NC. - Connectors 1: Signal CAB18 - Connectors 2: Power supply - Connectors 3: Signal Assembly: - Tighten the locknut to approximately 8 Nm Fig.
  • Page 791 AUTOTRONIC 5 - PowerShuttle - Error codes TR11: PTO solenoid valve Description Location: on the right-hand hydraulic cover (Fig. ON/OFF solenoid valve controlled by frequency carrier signal. - Connectors 1: Signal - Connectors 2: Ground Signals: OFF solenoid valve: 0A TR11 ON solenoid valve: 12V MA-11-01267A...
  • Page 792 AUTOTRONIC 5 - PowerShuttle - Error codes TR22: Reverse solenoid valve Description Location: on the hydraulic unit of the power shuttle control (Fig. Proportional solenoid valve supplied with current - Connectors 1: Signal - Connectors 2: Signal return Signals: TR22 OFF solenoid valve: 0A ON solenoid valve: approximately 1.2A TR23...
  • Page 793 AUTOTRONIC 5 - PowerShuttle - Error codes TR23: Forward solenoid valve Description Location: on the hydraulic unit of the power shuttle control (Fig. Proportional solenoid valve supplied with current - Connectors 1: Signal - Connectors 2: Signal return Signals: TR22 OFF solenoid valve: 0A ON solenoid valve: approximately 1.2A TR23...
  • Page 794 AUTOTRONIC 5 - PowerShuttle - Error codes TR24: Oil transmission temperature sensor Description Location: on the gearbox cover (Fig. Resistant sensor. TR25 - Connectors 1: Ground - Connectors 2: Signal Signals: Temperature Resistance in ohms in °C 10.7 K (+/- 1.3) TR24 TR16 MA-11-01264A...
  • Page 795 AUTOTRONIC 5 - PowerShuttle - Error codes TR25: Intermediate speed sensor Description Location: close to the gearbox cover (Fig. Induction sensor. TR25 - Connectors 1: Signal - Connectors 2: Ground Signals: Resistance when stopped: 450 Ohm +/- 20 Alternating voltage when pinion is rotating To adjust the air-gap: TR24 TR16...
  • Page 796 AUTOTRONIC 5 - PowerShuttle - Error codes 50 : PTO ON/OFF/brake switch Description Location: on cab right-hand console - Connectors +: Power supply CAB61 - Connectors F: Brake signal - Connectors P: PTO control signal CAB60 CAB59 MA-11-01273A Possible error codes Fig.
  • Page 797 AUTOTRONIC 5 - PowerShuttle - Error codes 51 : LSPTO control Description Location: on cab right-hand console 1550 2000 MA-11-01274A Possible error codes Fig. 19 Reaction of the Resetting the system Errors Description Solutions System after clearing error Engine speed too high (>1782 PTO locked There are 2 possibilities: rpm) in LSPTO...
  • Page 798 AUTOTRONIC 5 - PowerShuttle - Error codes 56 : Top-of-Clutch (TOC) pedal switch Description Location: on the clutch pedal support (Fig. CAB17 Assembly: - Tighten the locknut to approximately 20 Nm CAB18 Fig. 20 MA-11-01269A Possible error codes MA-11-01275A Fig. 21 Reaction of the Resetting the system Errors...

  • Page 799: Analysing Other Error Codes

    AUTOTRONIC 5 - PowerShuttle - Error codes D . Analysing other error codes Reaction of the Resetting the system Error Description Solutions System after clearing error Engine speed drops by more PTO locked Ensure that the tool is than 50% or to under 500 rpm suitable for use with the tractor and that the engine Press the clutch pedal to...
  • Page 800 AUTOTRONIC 5 - PowerShuttle - Error codes GUF513.22 WINTEST - Issue 5.a...
  • Page 801 AUTOTRONIC 5 - PowerShuttle - Calibration and adjustments GUF514 - AUTOTRONIC 5 - PowerShuttle - Calibration and adjustments CONTENTS A . Calibrating the Power Shuttle ..........3 B .
  • Page 802 AUTOTRONIC 5 - PowerShuttle - Calibration and adjustments GUF514.2 Wintest - Issue 5.a...
  • Page 803 AUTOTRONIC 5 - Power Shuttle - Calibration and adjustments A . Calibrating the Power Shuttle The calibration of the Power Shuttle is mandatory where the following components are changed: - a Power Shuttle solenoid valve - the Power Shuttle hydraulic control unit - the Power Shuttle unit or one of its components RPMx100 - the Autotronic 5...
  • Page 804 AUTOTRONIC 5 - Power Shuttle - Calibration and adjustments 1. Bring the tractor up to temperature, for example: Automatic calibration Tractor stationary 8. Apply the handbrake. - Run the engine, gear shift lever and Power 9. Start the engine. Shuttle levers in neutral, PTO clutch engaged. 10.
  • Page 805 AUTOTRONIC 5 - Power Shuttle - Calibration and adjustments Validation Calibration enters standby mode if: - The engine speed changes from 1500 rpm ± 100 Immediate validation after calibration Calibration mode is deactivated if: 1. Without stopping the engine, set the engine speed - The Power Shuttle lever is placed in neutral position.
  • Page 806 AUTOTRONIC 5 - Power Shuttle - Calibration and adjustments B . Adjusting the Power Shuttle progressive shifting Once the calibration has been correctly carried out, it is possible to adjust the calibration parameters to obtain faster or slower Power Shuttle reactions if the accept- able criteria have not been met.
  • Page 807 AUTOTRONIC 5 - Power Shuttle - Calibration and adjustments Preocedure to follow 1) Preliminary operations Start the engine. Move Power Shuttle lever to neutral position Release the clutch pedal 2) Entering adjustment mode The forward and reverse Press simultaneously and for indicator lights flash quickly 4 s the Hare / Tortoise range After 4 s...
  • Page 808 AUTOTRONIC 5 - Power Shuttle - Calibration and adjustments C . Adjusting the manoeuvring pedal Manoeuvring pedal assembly (Fig. Bottom of clutch switch (BOC) Starter safety switch Pedal pressed adjustment screw Pedal released stop adjustment screw Top of clutch switch (TOC) Clutch pedal progressivity potentiometer - The manoeuvring pedal can be used when manoeu- vring in very tight spaces or when hitching an imple-...
  • Page 809 AUTOTRONIC 5 - Power Shuttle - Calibration and adjustments J = 0,5 / 0,7 mm J = 6 mm Loctite 241 C - C E - E MA-11-01132A Fig. 5 GUF514.9 Wintest - Issue 5.a...
  • Page 810 AUTOTRONIC 5 - Power Shuttle - Calibration and adjustments D . Calibrating the (manoeuvring) clutch pedal Each time the clutch is disengaged then reengaged (BOC then TOC), the Autotronic 5 gradually readjusts its calibration parameters to centre the potentiometer range correctly according to the pedal travel. The calibration of the clutch pedal must be carried out each time that one of the following elements is replaced or modified:...
  • Page 811 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams GUF515 - AUTOTRONIC 5 - PowerShuttle - Electrical diagrams CONTENTS A . General............. . . 3 B .
  • Page 812 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams GUF515.2 WINTEST - Issue 5.a...
  • Page 813 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams In general, the components or connectors are named A . General in order to indicate the corresponding elements of the tractor: Description CA## Automatic air conditioning CAB## Cab The harnesses fitted on the tractor allow data to be exchanged and power to be supplied to the electrical ENG## Engine and electronic systems.
  • Page 814 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Layout 1 or 2 Deutsch connectors (31-way) are connected on +12V the front wall of the cab (according to model) Fig. All these connectors belong to the engine harness. ENG2 is dedicated to information relating to the elec- ENG1 tronic injection (only present on the relevant models).
  • Page 815 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams B . Electrical diagrams Electrical supply ............7 Safety................. 9 Power shuttle ............11 Hare / Tortoise ............13 Differential lock............15 PTO................17 LSPTO..............19 GSPTO ..............21 CAN network ............23 GUF515.5 WINTEST - Issue 5.a...
  • Page 816 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Harness parts list Electronic PTO control Top-of-Clutch (TOC) sensor FAI 02 Instrument panel harness FAI 07 GSPTO harness Colour reminder FAI 73 Linkage harness FAI 74 Cab console harness N: Black FAI 81 Perkins EEM engine harness M: Brown FAI 88 Power Shuttle GBA20 transmission - 57 l/min R: Red...
  • Page 817 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Electrical supply F23-7.5A F24-10A +12V 32B 32A CAB35 CAB106 CAB88 13B 13A 16B 16A CAB88.1/CAB35.3A 24A - 24B CAB35.24A/CAB106.1 23A - 23B F2-7.5A F3-10A CAB35.23B/CAB34.2 3A - 3B S4.1/CAB9.42 FAI84 2A - 2B CAB35.2B/CAB34.3 CAB35 CAB34...
  • Page 818 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Harness parts list Electronic PTO control Top-of-Clutch (TOC) sensor FAI 02 Instrument panel harness FAI 07 GSPTO harness Colour reminder FAI 73 Linkage harness FAI 74 Cab console harness N: Black FAI 81 Perkins EEM engine harness M: Brown FAI 88 Power Shuttle GBA20 transmission - 57 l/min R: Red...
  • Page 819 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Safety CAB9 TR24 T˚ TR24.2/TR21.B5 TR24.1/TR1.1 TR24 analog. CAB47 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 S1.1/TR8.1 CAB47 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21...
  • Page 820 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Harness parts list Electronic PTO control Top-of-Clutch (TOC) sensor FAI 02 Instrument panel harness FAI 07 GSPTO harness Colour reminder FAI 73 Linkage harness FAI 74 Cab console harness N: Black FAI 81 Perkins EEM engine harness M: Brown FAI 88 Power Shuttle GBA20 transmission - 57 l/min R: Red...
  • Page 821 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Power shuttle CAB18 CAB9 CAB18 CAB11 CAB11 CAB14 CAB13 FAI89 CAB11.1/CAB17.1 CAB11.2/CAB18.1 CAB11.3/CAB18.3 S1.1/CAB18.2 FAI90 CAB11.5/S2.1 CAB11.6/CAB17.3 CAB11.7/CAB13.1 CAB11.8/S1.1 CAB17 CAB12 CAB17 CAB12 1 2 3 4 5 6 7 R3.A/S2.1 R3.B/CAB12.2 CAB48 CAB 47 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21...
  • Page 822 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Harness parts list Electronic PTO control Top-of-Clutch (TOC) sensor FAI 02 Instrument panel harness FAI 07 GSPTO harness Colour reminder FAI 73 Linkage harness FAI 74 Cab console harness N: Black FAI 81 Perkins EEM engine harness M: Brown FAI 88 Power Shuttle GBA20 transmission - 57 l/min R: Red...
  • Page 823 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Hare / Tortoise CAB9 CAB47 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CAB9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 CAB47 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...
  • Page 824 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Harness parts list Electronic PTO control Top-of-Clutch (TOC) sensor FAI 02 Instrument panel harness FAI 07 GSPTO harness Colour reminder FAI 73 Linkage harness FAI 74 Cab console harness N: Black FAI 81 Perkins EEM engine harness M: Brown FAI 88 Power Shuttle GBA20 transmission - 57 l/min R: Red...
  • Page 825 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Differential lock CAB62 1 CAB109 CAB91 CAB93 CAB94 CAB92 CAB62 CAB62.2/CAB109.1 CAB62.1/S2.1 CAB64 CAB62.3/S28.1 FAI2 CAB47 CAB64 CAB64.1/CAB62.4 S1.1/CAB47.18 B S1.1/CAB64.2 CAB64.3/S17.1 TR21 TR21 TR21.A2/S1.1 B S11.1/TR21-A.A2 CAB35 CAB09 CAB35 CAB09 FAI89 S11.1/CAB9.7 B 6A - 6B Autotronic 5 cabling, only to +12V...
  • Page 826 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Harness parts list Electronic PTO control Top-of-Clutch (TOC) sensor FAI 02 Instrument panel harness FAI 07 GSPTO harness Colour reminder FAI 73 Linkage harness FAI 74 Cab console harness N: Black FAI 81 Perkins EEM engine harness M: Brown FAI 88 Power Shuttle GBA20 transmission - 57 l/min R: Red...
  • Page 827 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams PTO. CAB32.4/CAB122.1 CAB9 CAB122 FAI74 S9.1/CAB23.1 CAB23 FAI89 CAB32.3/CAB121.1 CAB121 S9.1/CAB24.1 CAB24 CAB47 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CAB48 3 4 5 6 7...
  • Page 828 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Harness parts list Electronic PTO control Top-of-Clutch (TOC) sensor FAI 02 Instrument panel harness FAI 07 GSPTO harness Colour reminder FAI 73 Linkage harness FAI 74 Cab console harness N: Black FAI 81 Perkins EEM engine harness M: Brown FAI 88 Power Shuttle GBA20 transmission - 57 l/min R: Red...
  • Page 829 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams LSPTO FAI74 CAB32.4/CAB122.1 CAB122 CAB9 S9.1/CAB23.1 CAB23 FAI89 CAB32.3/CAB121.1 CAB121 S9.1/CAB24.1 CAB24 CAB47 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CAB48...
  • Page 830 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Harness parts list Electronic PTO control Top-of-Clutch (TOC) sensor FAI 02 Instrument panel harness FAI 07 GSPTO harness Colour reminder FAI 73 Linkage harness FAI 74 Cab console harness N: Black FAI 81 Perkins EEM engine harness M: Brown FAI 88 Power Shuttle GBA20 transmission - 57 l/min R: Red...
  • Page 831 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams GSPTO FAI74 CAB32.4/CAB122.1 CAB122 CAB9 FAI89 S9.1/CAB23.1 CAB23 CAB32.3/CAB121.1 CAB121 S9.1/CAB24.1 CAB24 CAB48 CAB47 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CAB46...
  • Page 832 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams Harness parts list Electronic PTO control Top-of-Clutch (TOC) sensor FAI 02 Instrument panel harness FAI 07 GSPTO harness Colour reminder FAI 73 Linkage harness FAI 74 Cab console harness N: Black FAI 81 Perkins EEM engine harness M: Brown FAI 88 Power Shuttle GBA20 transmission - 57 l/min R: Red...
  • Page 833 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams CAN network CAB21 CAB21 FAI89 CAB9 CAB9.40/S7.1 S7.1/CAB21.14 CAB9.39/S8.1 S8.1/CAB21.16 CAB20 CAB20 S8.1/CAB20.1 S7.1/CAB20.2 FAI93 A B C D E F G H J K L M N P R S T U V W X ENG36 ENG36 CAB9 CAB9...
  • Page 834 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams PTO ON/OFF/brake switch C . Layout of components PTO speed selector switch Electronic PTO control Harness parts list Top-of-Clutch (TOC) sensor FAI 02 Instrument panel harness FAI 07 GSPTO harness Colour reminder FAI 73 Linkage harness N: Black FAI 74 Cab console harness M: Brown...
  • Page 835 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams TR15 TR19 TR17 TR12 TR25 TR18 TR20 MA-11-01294A TR11 TR6 TR10 TR13 TR16 TR24 TR23 TR22 WINTEST - Issue 5.a GUF515.25...
  • Page 836 AUTOTRONIC 5 - PowerShuttle - Electrical diagrams GUF515.26 WINTEST - Issue 5.a...
  • Page 837 C . Electronic calculator EHRB connector pin allocation ......8 11C10.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 838 ELECTRONIC LINKAGE - Description 11C10.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 839 Height / depth adjustment potentiometer (4) A . Description It is located in the ELC mouse (7) on the cab right hand side panel. The 5400 series tractors are equipped with an Elec- tronic Linkage Control system that is composed of the following components (Fig.
  • Page 840 ELECTRONIC LINKAGE - Description Page left blank intentionally 11C10.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 841 (G) Lift indicator light (H) Lowering indicator light Console status and error code indicator light: - remaining lit = console locked - flashing = self-diagnostic error system Active Transport Control indicator light MA-11-06006A Fig. 2 Massey Ferguson 5400 - Issue 1.a 11C10.5...
  • Page 842 ELECTRONIC LINKAGE - Description Page left blank intentionally 11C10.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 843 (transport safety function). - Manual speed position (red and yellow sectors): when the potentiometer is in these sectors, the operator adjusts the lowering speed in relation to the weight of the implement. 11C10.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 844 Lift/Neutral/Lowering switch CDX2 Lift and lowering external control switches CDX3 CDX5 CDX6 TR19 Draft sensor 9.5 V reference voltage output TR20 Position sensor TR17 Lowering solenoid valve and indicator PWM current output CAB2 11C10.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 845 Maximum high position adjustment potentiometer Analog input (between 1.6 V & 9.5 V) Not used CAB2 Lowering speed adjustment potentiometer Analog input (between 1.6 V & 9.5 V) +12 V ignition on supply 11C10.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 846 ELECTRONIC LINKAGE - Description 11C10.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 847 CONTENTS A . Electronic Linkage component testing and diagnostics ..... . . 3 11C12.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 848 ELECTRONIC LINKAGE - Tests and diagnostics 11C12.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 849 12 VDC. If there is no voltage check: - ground connection, - alternator D+ terminal, - fuse F18 = 7.5 A in the fuse box (CAB35), - all electrical connections in the circuit. 11C12.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 850 3. With the MF 3005 multimeter set to «bleep», check the circuit between pin 12 on the 25 pin connector and pin 20. Press the Lowering external control switches in turn: a «bleep» should be obtained with each switch. 11C12.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 851 In this position the setting voltage of the sensor is 75% of the supply voltage. So the voltage reading should be 7.13 VDC (see section 11C14 for the adjustment of the position sensor). 11C12.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 852 ELECTRONIC LINKAGE - Tests and diagnostics 11C12.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 853 C . Analysing components and their error codes ....... 5 11C13.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 854 ELECTRONIC LINKAGE - Error codes 11C13.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 855 The first figure of the error code indicates the severity of the failure: - 1 = serious - 2 = medium - 3 = minor The second figure of the error code indicates the fault. 11C13.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 856 3 - 2 TR19 Draft sensor failed or overload on the sensor 3 - 4 CAB2 Lowering speed potentiometer Open circuit Function selector potentiometer (Draft / 3 - 6 CAB2 Open circuit Intermix / Position) 11C13.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 857 Lift/Neutral/Lowering switch CDX2 Lift and lowering external control switches CDX3 CDX5 CDX6 TR19 Draft sensor 9.5 V reference voltage output TR20 Position sensor TR17 Lowering solenoid valve and indicator PWM current output CAB2 11C13.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 858 Electronic calculator 9.5 V reference voltage not correct Correct the fault. 1 - 6 EHRB power supply Restart the engine. No lift arm movements Reset the system authorised ground (-) not correct 11C13.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 859 Active Transport Control switch signal output (9.5 V) Lift solenoid valve indicator light 12 V input Lower solenoid valve indicator light 12 V MA-11-06009A input Fig. 3 Ground (-) Not used Not used Not used Not used 11C13.7 Massey Ferguson 5400 - Issue 1.a...
  • Page 860 Open circuit diagnostics lamp Reset the system flashes ELC operates but Correct the fault Function selector potentiometer 3 - 6 Open circuit diagnostics lamp (Draft / Intermix / Position) Reset the system flashes 11C13.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 861 Components concerned Description System reaction Action Open circuit or Height/depth adjustment Correct the fault potentiometer 2 - 3 potentiometer disconnected or ELC console locked Reset the system ELC harness ELC harness resistor R30 failed 11C13.9 Massey Ferguson 5400 - Issue 1.a...
  • Page 862 Open circuit or Lift/Neutral/Lowering switch disconnected or Correct the fault switch ELC console locked 2 - 8 ELC harness resistors R10 or Reset the system ELC harness R20 or R40 or R50 failed 11C13.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 863 Stop the engine. Short circuit or valve solenoids Lowering external control Correct the fault. 1 - 5 open circuit or switches Restart the engine. No lift arm movements switch disconnected Reset the system authorised 11C13.11 Massey Ferguson 5400 - Issue 1.a...
  • Page 864 Stop the engine. Short circuit or valve solenoids Lift external control Correct the fault. 1 - 4 open circuit or switches Restart the engine. No lift arm movements switch disconnected Reset the system authorised 11C13.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 865 Stop the engine. 1 - 1 control valve solenoids Correct the fault. solenoid valve disconnected Lift solenoid valve Restart the engine. No lift arm movements 1 - 3 Short circuit Reset the system authorised 11C13.13 Massey Ferguson 5400 - Issue 1.a...
  • Page 866 Stop the engine. 1 - 2 control valve solenoids Lower solenoid Correct the fault. solenoid valve disconnected valve Restart the engine. No lift arm movements 1 - 3 Short circuit Reset the system authorised 11C13.14 Massey Ferguson 5400 - Issue 1.a...
  • Page 867 : The error code dedicated to the draft sensor is included in the minor failure category but depending on the reason of the error the system can reacts as for a serious failure. 11C13.15 Massey Ferguson 5400 - Issue 1.a...
  • Page 868 Possible error code Error Components Description System reaction Action concerned Short circuit or open circuit or Repair fault 2 - 2 Position sensor ELC console locked sensor disconnected or Reset ELC out of adjustment range 11C13.16 Massey Ferguson 5400 - Issue 1.a...
  • Page 869 A . Adjusting the position sensor ..........3 11C14.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 870 ELECTRONIC LINKAGE - Adjustment 11C14.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 871 75% of the sensor power supply voltage. 8. Stop the engine. Reconnect the tractor harness to the sensor. : A wrong adjustment of the position sensor, voltage over 7.24 VDC, will create the error code 22 flashing. 11C14.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 872 ELECTRONIC LINKAGE - Adjustment 11C14.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 873 B . Electrical diagrams ........... . . 5 11C15.1 Massey Ferguson 5400 - Issue 1.a...
  • Page 874 ELECTRONIC LINKAGE - Electrical diagrams 11C15.2 Massey Ferguson 5400 - Issue 1.a...
  • Page 875 - N: Black - M: Brown - R: Red - B: White - J: Yellow - V: Green - The splices inside the harnesses are indicated by a dot and the letter S (S1). 11C15.3 Massey Ferguson 5400 - Issue 1.a...
  • Page 876 The fuses of the electrical or electronic board (Fig. are indicated by a grey mark on their locations on the CAB35 fuse box (CAB35). FAI2 CAB35 - 6B CAB35.6B/S17.1 Fig. 3 CAB84 MA-10-01006A 11C15.4 Massey Ferguson 5400 - Issue 1.a...
  • Page 877 Electronic linkage on cab tractors with mechanical reverse shuttle ............7 Electronic linkage tractors with PowerShuttle ............9 Electronic linkage on platform tractors with mechanical reverse shuttle ............11 Electronic linkage platform tractors with PowerShuttle ............13 11C15.5 Massey Ferguson 5400 - Issue 1.a...
  • Page 878 Lift solenoid valve TR17 Lowering solenoid valve TR19 Draft sensor TR20 Position sensor Ignition switch Alternator Colour reminder N: Black M: Brown R: Red B: White J: Yellow V: Green BF: Dark blue O: Orange 11C15.6 Massey Ferguson 5400 - Issue 1.a...
  • Page 879 7.5A CAB34 CAB07 CAB07 ENG1 ENG1 FAI81 - 3B CAB33 CAB33.3/CAB07.4 - 18A TR17 ENG1.6/ENG14.1 B ENG1.6/CAB35.18B CAB33.3/CAB35.18A 7.5A CAB33 TR17 FAI84 FAI87 TR20.2/TR21.C6 S4.1/TR20.1 S5.1/TR20.3 TR20 TR19 TR20 TR19 CAB88 CAB88.1/CAB35.3A MA-11-06016A Massey Ferguson 5400 - Issue 1.a 11C15.7...
  • Page 880 Lift solenoid valve TR17 Lowering solenoid valve TR19 Draft sensor TR20 Position sensor Ignition switch Alternator Colour reminder N: Black M: Brown R: Red B: White J: Yellow V: Green BF: Dark blue O: Orange 11C15.8 Massey Ferguson 5400 - Issue 1.a...
  • Page 881 CAB10.5/S4.1 TR17 7.5A CAB10 - 23B CAB33 7.5A S4.1/CAB9.42 CAB10.1/CAB9.29 TR17 S5.1/CAB9.28 - 24B S5.1/CAB9.15 FAI84 S4.1/CAB9.14 FAI87 TR20.2/TR21.C6 S4.1/TR20.1 CAB9 S5.1/TR20.3 CAB9 CAB9 TR20 TR19 TR20 TR19 CAB88.1/CAB35.3A CAB106 CAB88 +12V MA-11-06017A Massey Ferguson 5400 - Issue 1.a 11C15.9...
  • Page 882 Lift solenoid valve TR17 Lowering solenoid valve TR19 Draft sensor TR20 Position sensor Ignition switch Alternator Colour reminder N: Black M: Brown R: Red B: White J: Yellow V: Green BF: Dark blue O: Orange 11C15.10 Massey Ferguson 5400 - Issue 1.a...
  • Page 883 B8 B7 B6B5B4B3 B2 B1 - 2B 7.5A ENG1 ENG1 FAI81 - 3B CAB07 CAB07 TR17 - 18A ENG1.6/ENG14.1 B ENG1.6/CAB35.18B CAB07.4/CAB35.18A TR17 CAB35.2B/CAB07.5 7.5A FAI86 FAI87 TR20.2/TR21.C6 S4.1/TR20.1 S5.1/TR20.3 TR20 TR19 TR20 TR19 CAB88 CAB88.1/CAB35.3A MA-11-06018A Massey Ferguson 5400 - Issue 1.a 11C15.11...
  • Page 884 Lift solenoid valve TR17 Lowering solenoid valve TR19 Draft sensor TR20 Position sensor Ignition switch Alternator Colour reminder N: Black M: Brown R: Red B: White J: Yellow V: Green BF: Dark blue O: Orange 11C15.12 Massey Ferguson 5400 - Issue 1.a...
  • Page 885 CAB10.4/CAB35.18A CAB35.2B/CAB10.5 CAB10.5/S4.1 7.5A - 23B CAB10 TR17 7.5A S4.1/CAB9.42 CAB10.1/CAB9.29 S5.1/CAB9.28 - 24B S5.1/CAB9.15 FAI86 S4.1/CAB9.14 FAI87 TR20.2/TR21.C6 S4.1/TR20.1 CAB9 S5.1/TR20.3 CAB9 CAB9 TR20 TR19 TR20 TR19 CAB88.1/CAB35.3A CAB106 CAB88 +12V MA-11-06019A Massey Ferguson 5400 - Issue 1.a 11C15.13...
  • Page 886 ELECTRONIC LINKAGE - Electrical diagrams 11C15.14 Massey Ferguson 5400 - Issue 1.a...

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