MASSEY FERGUSON MF400Xtra Workshop Manual
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MASSEY FERGUSON MF400Xtra Workshop Manual

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Workshop Manual
400Xtra
MF
HP
65-130
Tractors
Models: 425X, 435X, 440X, 445X, 455X, 460X, 470X, 480X
INNOVATION - COMMITMENT - PROXIMITY - VISION - RELIABILITY - LEADERSHIP - SUPPORT - TECHNOLOGY

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Summary of Contents for MASSEY FERGUSON MF400Xtra

  • Page 1 Workshop Manual 400Xtra 65-130 Tractors Models: 425X, 435X, 440X, 445X, 455X, 460X, 470X, 480X INNOVATION - COMMITMENT - PROXIMITY - VISION - RELIABILITY - LEADERSHIP - SUPPORT - TECHNOLOGY...
  • Page 2 Workshop Manual - MF 400 Xtra Machine models applied Massey Ferguson Tractors models MF 425X, 435X, 440X, 445X, 455X, 460X, 470X, 480X. Models and variations Platafform ou Cab. With and without hydraulic lift system 3 points. Fig. 1 Fig. 2...
  • Page 3 Workshop Manual - MF 400 Xtra MF 400 Xtra Find manuals at https://best-manuals.com...
  • Page 4 Workshop Manual - MF 400 Xtra Introduction Splitting the tractor and Sheet metal Engines Clutch Transmission gearbox Rear axle Power take off Front axle Transmission system (lift and auxiliary systems) Electric system Reserved to Electronic system Cab and acclimation MF 400 Xtra Find manuals at https://best-manuals.com...
  • Page 5 Workshop Manual - MF 400 Xtra Page left blank on purpose. MF 400 Xtra Find manuals at https://best-manuals.com...
  • Page 6 Content - Module 01: Introduction 01A01 Introduction 01B01 Technical specifications 01000-I MF 400 Xtra Find manuals at https://best-manuals.com...
  • Page 7 Content - Module 01: Introduction Página deixada em branco intencionalmente 01000-II MF 400 Xtra Find manuals at https://best-manuals.com...

  • Page 8: Table Of Contents

    Introduction Content A. Presentation ........................2 B. How to use this manual ...................... 3 C. Safety ..........................4 D. Proper workshop techniques ..................... 7 E. General table of recommended torques for bolts ............15 F. Technical units ........................18 1. Conversion table ......................18 2.

  • Page 9: Presentation

    Introduction A. Presentation The purpose of this Workshop Manual is to help Dealers in the efficient maintenance of Massey Ferguson 400 Xtra Series Tractors. Good after sale support is becoming increasingly important. Besides selling a good product, it is essential to provide good service, because that is the only way that to reach the greater goal: customer satisfaction.

  • Page 10: How To Use This Manual

    Introduction B. How to use this manual This manual is divided into Modules (01, 02, 03, 04, 05), and each of them describes a specific sector of the tractor. Examples: Engine, front axle, hydraulic systems, etc. Each module is divided into subsections (A, C, C, D...), which describe a specific type of system when there are different options.

  • Page 11: Safety

    Introduction C. Safety Your safety and the safety of others should be your first concern when doing maintenance work. For this to work, you need to do three things: be aware of what you are doing, use the tools correctly, and use the right protective equipment, both personal and collective.
  • Page 12 Introduction Always disconnect the negative cable from the battery, so that no one can accidentally turn on the starter motor. Fig. 3 When welding, as well as disconnecting the battery, you should use the proper protection: safety mask or goggles, gloves and apron. If you don’t use eye protection, for example, you can do permanent damage to your eyes very quickly!
  • Page 13 Introduction Never stand under hanging loads. Even though the equipment is perfectly safe, there is no reason to tempt fate! Fig. 7 Don’t leave the engine running in a closed place without ventilation. It only takes a few minutes for the exhaust fumes to start to poison you. Don’t smoke in the workshop.

  • Page 14: Proper Workshop Techniques

    Inspect parts during disassembly and wash them well. Label parts and protect precision or polished surfaces. Use Original Massey Ferguson Service Parts Using non-genuine service parts can cause big Fig. 12 problems. Don’t believe that parts are the same just because they look the same.
  • Page 15 Introduction Rule for tensioning belts and chains Force of 10 to 15 kgf Use the following rule to check belt tension: Deflection of 1 to 2% Apply a load of 10 to 15 kg at the center of the largest unsupported distance.
  • Page 16 Introduction Removing a stud that has broken in place: Drill a hole about half the diameter of the broken stud and use a bolt extractor with the opposite thread to the stud. Then remove the stud by turning the bolt extractor counter-clockwise (in the case of a bolt with right hand thread).
  • Page 17 Introduction Correct locking of nuts and bolts With a cotter pin or some other means, check what condition it is in. It is usually best to replace them after disassembly. How to prevent nuts or bolts from shaking loose under normal working conditions There are also a number of ways.
  • Page 18 Introduction Use an open wrench in both grades only to remove hard-to-access bolts, alternately, until the bolt or nut is released. Fig. 22B Removing nuts from injection tubes A box wrench is best, but first you need to cut an opening in the wrench for the tube to pass through.
  • Page 19 Introduction Welding Always disconnect the battery, and remember this point: Attach the negative terminal (-) of the welder to the part you are welding (+). This is to avoid having a high current flowing through parts like bearings and damaging them. Fig.
  • Page 20 Introduction Protection of dismounted assemblies If the tractor is going to stay disassembled for a long time, organize the parts and protect them from dust and humidity. Keep new parts in their packaging until they are to be used. When putting the parts together, make sure that each one is perfectly clean, with no plugged holes or galleries.
  • Page 21 Always wear goggles. Massey Ferguson special tools These should be stored in their boards, properly identified and numbered. NOTE: Otherwise, precision measurements like...

  • Page 22: General Table Of Recommended Torques For Bolts

    Introduction E. General table of recommended With non-plane, non-milled surfaces against the  head of the bolt or nut. torques for bolts Guide for use of the tables Use tables 1B and 2B for NORMAL Torque:  When there is no risk of damage to the parts Only use these tables when the torque is not ...
  • Page 23 Introduction E1A - General table of recommended torques for bolts and nuts, in N.m Metric ISO thread, LOW torque Grade ISO 4.6 = SAE 1 Grade ISO 8.8 = SAE 5 Grade ISO 10.9 = SAE 8 Gauge Nom. Max. Min.
  • Page 24 Introduction E2A - General table of recommended torques for bolts and nuts, in N.m Inches thread, LOW torque Grade ISO 4.6 = SAE 1 Grade ISO 8.8 = SAE 5 Grade ISO 10.9 = SAE 8 Gauge Nom. Max. Min. Nom.

  • Page 25: Technical Units

    Introduction F. Technical units 1. Conversion table 1 - Distance You have: You should To get: 1 meter Multiply by 39.37 inches (in. or “) 1 meter. Multiply by 1.094 yards (y) 1 centimeter. Multiply by 0.3937 inches (in. or “) 1 millimeter.
  • Page 26 Introduction 5 - Volume You have: You should To get: 1 cubic meter Multiply by 1000 liters (l) 1 cubic meter. Multiply by 35.31 cubic feet (feet³) 1 liter Multiply by 1000 cubic centimeters (cm³) 1 liter Multiply by 0.001 cubic meters (m³) 1 liter Multiply by 0.264...
  • Page 27 Introduction 8 - Flow rate You have: You should To get: 1 l/min Multiply by 0.264 gallons per minute (gpm) 1 gpm Multiply by 3.788 liters per minute (l/min) 9 - Torque You have: You should To get: 1 N.m Multiply by 8.851 pounds-force x inch (lbf.pol) 1 N.m...

  • Page 28: Equivalence Between Units - Imperial And Si Systems

    Introduction 2. Equivalence between units - Imperial and SI systems Quantities Units - SI MPERIAL YSTEM NTERNATIONAL SYSTEM RACTICAL OR DERIVED UNITS Distance foot mm, cm, km Area foot³ m² mm², cm², km², ha, alqueire... Volume foot³ m³ mm³, cm³, l, gallon Mass Specific mass lb/foot³...
  • Page 29 Introduction Name of prefixes Name Symbol Multiplication factor yotta = 1 000 000 000 000 000 000 000 000 zetta = 1 000 000 000 000 000 000 000 = 1 000 000 000 000 000 000 upper case peta = 1 000 000 000 000 000 symbols tera...

  • Page 30: Products For Locking And Sealing

    Introduction G. Products for locking and sealing Loctite 241/242: Threadlocking liquid with medium strength against disassembly for nuts and bolts. Threadlocking liquid with medium strength against disassembly for nuts and bolts. Simplifies assembly, eliminates mechanical locking systems, prevents loosening through vibration, prevents corrosion and rusting, prevents leakage, eliminates retightening and permits disassembly with standard tools.
  • Page 31 Introduction Method of application for LOCTITE products Grease application Remove all traces of old glue, dirt, grease, and When using grease in components that are in oxidation. contact with transmission oil, use special grease, which can be diluted in oil, thus preventing filters For that, use wire brushes or sandpaper or and circuits from being clogged.

  • Page 32: Paint Specific For Tractor Paintwork

    Introduction H. Paint specific for tractor paintwork Color specification (Massey Components Ferguson) Monobloc (powertrain = front axle, engine, transmission, center housing, rear axle) Hydraulic control valve support Stabilizer support Front weight support Fendt gray Front weight, engine shield (Fendt Gray-MF 50) EM A 034 Rear weights (wheel weights) Lift system (arms, stabilizers, leveling arms, etc.) Hydraulic control valve, drawbar...

  • Page 33: Agco Environmental Policy

    Introduction I. AGCO Environmental Policy Environmental Management System - EMS An EMS is a set of procedures used to manage a AGCO do Brasil Comércio e Indústria LTDA, at its company in order to obtain the best relationship with plant in Canoas city, Rio Grande do Sul state, is the environment.
  • Page 34 Introduction Reduction in the ozone layer. 3 - Take full advantage of your machine for as long as possible. You can achieve this through proper The ozone (O ) acts as a filter in the upper preventative maintenance, as described in this atmosphere, shielding us from the sun’s harmful operator’s manual.
  • Page 35 Introduction Tires Energy generation and retreading were the first ways of recycling tires. With improvements in technology, new options arose, such as mixing with asphalt. Retreading is now widely practiced, and lengthens the life of tires by 40%, but the majority of used tires still end up in garbage dumps, by the roadside, or even in the back yards, where they become breeding places for insects that...

  • Page 36: Compulsory Recycling Of Batteries

    Introduction J. Compulsory recycling of batteries ATTENTION: Return your used battery to the Dealership when replacing it. In compliance with CONAMA resolution 257/99 from 30/06/ CONAMA resolution CONAMA - The Brazilian Council for Environment - through resolution 257 from June 30th 1999, establishes standards and responsibilities regarding used battery management and disposal.
  • Page 37 Introduction Page left blank on purpose. 01A01-30 MF 400 Xtra...
  • Page 38 Technical specifications Content 1. Engine ..........................2 2. Electrical system - powers and ratings ................3 3. Clutches ..........................3 4. Engine flywheel ........................3 5. Gearbox - types vs. application ................... 4 6. Rear axle ..........................4 7. Brakes ..........................4 8.

  • Page 39: Engine

    Technical specifications MF 425 MF 435 MF 440 MF 445 MF 455 MF 460 MF 470 MF 480 1. Engine Mark ......................MWM MWM / Perkins MWM / Perkins Perkins SISU SISU SISU 4 2 0 DSA / Tier II Model ......................

  • Page 40: Electrical System - Powers And Ratings

    Technical specifications MF 425 MF 435 MF 440 MF 445 MF 455 MF 460 MF 470 MF 480 Cooling system Water pump ....................Centrifuge, belt driven. Thermostatic valve (wax capsule type) - Qty..........1 Temperature range: ................... 77 a 95 80 a 98 80 - 98 °C 80 - 98 °C...

  • Page 41: Gearbox - Types Vs. Application

    Technical specifications MF 425 MF 435 MF 440 MF 445 MF 455 MF 460 MF 470 MF 480 5. Gearbox - types vs. application 8 x 2 speeds ....................Yes 8 x 8 speeds ....................Optional Optional Optional Optional Optional 12 x 4 speeds Constant Mesh ..............

  • Page 42: Lift Hydraulics

    Technical specifications MF 425 MF 435 MF 440 MF 445 MF 455 MF 460 MF 470 MF 480 9. Lift hydraulics Type ......................FERGUSON Category I I Operating controls ..................Position - Depth - Transport - Response and Constant Pumping (The “Constant Pumping” is used when the combined flow is actuated, optional resource for the auxiliary control valve, which consists of transferring the hydraulic lift pump flow to the auxiliary control valve, increasing its flow rate).

  • Page 43: Filling Capacity - In Liters

    Technical specifications MF 425 MF 435 MF 440 MF 445 MF 455 MF 460 MF 470 MF 480 13. Filling capacity - in liters Fuel tank ....................100 115 e 85 115 e 85 115 e 85 Engine sump ..................... 7,1 / 8,1 8,1 / 9,1 8,1 / 9,1 8,1 / 9,1...

  • Page 44: Tratores Dimensions

    Technical specifications MF 425 MF 435 MF 440 MF 445 MF 455 MF 460 MF 470 MF 480 16. Tratores dimensions NOTE: for complete specifications concerning dimensions, see the operator’s manual. Footstep tractors, standard, 4WD Rear wheels and tires used ............... 18.4-30R1 18.4-30R1 18.4-30R1 18.4-34R1...
  • Page 45 Technical specifications Página deixada em branco intencionalmente 01B01-8 MF 400Xtra...
  • Page 46 Content - Module 02: Splitting the tractor 02A01 Splitting the tractor between engine and front axle 02B01 Splitting the tractor between engine and gearbox 02C01 Splitting the tractor between gearbox and rear axle (center housing) 02D01 Sheet metal and awning 02E01 Splitting tractors with cab 02000-I...
  • Page 47 Content - Module 02: Splitting the tractor Page left blank on purpose. 02000-II MF 400 Xtra...
  • Page 48 Splitting the tractor between engine and front axle Content A. Introduction ........................2 B. Opening ..........................3 C. Closing the tractor between the engine and front axle ............ 6 02A01-1 MF 400 Xtra...
  • Page 49 Splitting the tractor between engine and front axle A. Introduction It is usually necessary to split the tractor between the front axle and engine to service the engine internal assemblies or components such as the timing case. IMPORTANT: All procedures involving tractor splitting should be performed according to the appropriate safety precautions.
  • Page 50 Splitting the tractor between engine and front axle B. Opening 1. Preliminary operations Support the front axle beam (2WD or 4WD) with wooden wedges (1) on both sides to ensure the side balance of the front assembly that will be moved.
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