SICK DL100 Pro RS-422 Operating Instructions Manual
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SICK DL100 Pro RS-422 Operating Instructions Manual

Distance sensor
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O P E R A T I N G I N S T R U C T I O N S
DL100 Pro RS-422
Distance sensor

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Summary of Contents for SICK DL100 Pro RS-422

  • Page 1 O P E R A T I N G I N S T R U C T I O N S DL100 Pro RS-422 Distance sensor...
  • Page 2 This document is an original document of SICK AG.           O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Aligning the distance sensor and reflector with each other....Received signal level................Electrical installation................ 29 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...
  • Page 4 Continuous output of measured values (automated start after switching on)..............O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...
  • Page 5 15.1 Menu structure..................15.2 Declarations of conformity and certificates..........8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 6: About This Document

    … highlights useful tips and recommendations as well as information for efficient and trouble-free operation. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...

  • Page 7: Further Information

    Other publications related to the devices described here • Publications dealing with accessories 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 8: Safety Information

    Incorrect use ■ Use of untrained staff ■ O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 9: Modifications And Conversions

    8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 10: Warning Signs On The Device

    A class 2 laser is installed in the device. The housing is labeled with a warning sign. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422...

  • Page 11: Ul Conformity

    NFPA79 applications only. Adapters including field wiring cables are available. For more information visit: www.sick.com/DX100 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 12: Product Description

    Latch hook for alignment bracket Electrical connection Display and control elements O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 13: Type Label

    The status of the device and the status of all interfaces is displayed by LEDs in accordance with the following table. 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 14: Display

    Menu out or set depending on the interface. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 15: Operating Pushbuttons

    The actual scope of delivery may differ for special designs, additional orders or due to the latest technical changes. 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 16: Transport And Storage

    For storage periods of longer than 3 months, check the general condition of all components and packaging on a regular basis. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...

  • Page 17: Mounting

    +1° … +3° in one of the 2 axes (horizontal or vertical). 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...
  • Page 18 7, page O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...
  • Page 19 Tilt of approx. 1° to 3° Shiny surface suchas a rail 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 20: Placement Of Multiple Distance Sensors

    . This applies to mounting with light beams in both the same and opposite directions. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...
  • Page 21 Distance sensor Reflector Minimum distance Maximum travel distance 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 22: Arranging The Distance Sensor To The Adjacent Optical Data Transmission System

    Maximum travel distance Formula: a ≥ 0.0083 x s O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 23: Assignment To Isd300, Isd400-1Xxx Or Isd400-6Xxx

    The maximum measurement distance and variant of the distance sensor does not have an impact on the minimum distance. 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 24: Mounting The Alignment Bracket And Distance Sensor

    Mount the alignment bracket using the four slotted holes with the supplied screws. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...
  • Page 25 Secure the star grip screw in place using a knurled nut. Knurled nut 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 26: Aligning The Distance Sensor And Reflector With Each Other

    M5 hex socket adjustment screw for aligning the distance sensor in the Y-direction O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...

  • Page 27: Received Signal Level

    Figure 15: Signal attenuation depends on the distance between device and reflector Typical signal attenuation 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...
  • Page 28 Signal damping in dB Distance in m O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 29: Electrical Installation

    RS-422 interface, use a Y-distribution for splitting "Y-distribution", page 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...
  • Page 30 Figure 16: Cross cables at right angles Figure 17: Ideal laying – Place cables in different cable channels O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...

  • Page 31: Y-Distribution

    Y-distribution as an option. 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 32: Connecting The Device Electrically

    The connection diagram, and information on inputs and outputs can be found on the type label on the device. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...

  • Page 33: Connection Diagrams

    Multifunctional output MF2, B-type 6.5.2 Ethernet connection diagram 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...
  • Page 34 Send data signal – Rx– Receive data signal – O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 35: Operation

    LED flashes red. If there are no errors pending, NoErr is displayed, see "Error messages", page 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 36: Swvers Menu

    19k2 • • Factory setting • 115k2 O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...
  • Page 37 1 ... 100,000 [μm] Factory setting • 100 [μm] 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 38: More? Menu

    MF1 menu You can parameterize multifunctional input/output MF1 using this menu. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 39: Mf1 - Dist Submenu

    Menu MFx On: Enable option ■ Functn parameter: Dist option ■ 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 40: Mf1 - Speed Submenu

    Menu MFx On: Enable option • Functn parameter: Speed option O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 41: Mf1 - Srvice Submenu

    Menu MFx On: Enable option • Functn parameter: Srvice option 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 42: Mf1 - Lsroff Submenu

    LsrOff. If MF1 is active, the laser diode is switched off. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...

  • Page 43: Mf1 - Preset Submenu

    The output value of the device corresponds to the set value for Preset at the initialization position. 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 44: Mf2 Menu

    Requirement for display: • more? menu: Yes option O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 45: Specfu Menu

    • - (negative direction) Factory setting • 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 46: Performing A Reset

    Press the pushbutton to terminate the process. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...
  • Page 47 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 48: Ethernet Interface

    It may be necessary to reset to factory settings and restart the device. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...

  • Page 49: Sopas Et Configuration Software

    (SICK Service Pack, *.ssp) on request from your responsible SICK sales organization (see overleaf). 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...
  • Page 50 ✓ Successful transmission of the new firmware is displayed. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...
  • Page 51 Update device driver via upload from the device. 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...
  • Page 52 Firmware update and update of the device in the SOPAS project are complete. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...

  • Page 53: Rs-422 Interface

    Standard on request <STX>8122<[sign]><7*[0...9]><ETX> Continuous <STX>0322<[sign]><7*[0...9]><ETX> <STX>0322<[sign]><7*[0...9]><ETX> 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 54: Commands

    X> (Bit 8) = “active”, laser status (Bit 10) = “on” O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...
  • Page 55 Contamination pre-failure Plausibility Error Laser Temperature Contamination Plausibility 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 56: Continuous Output Of Measured Values (Start On Command)

    To the device <STX>053500<ETX> From the device: <STX>853500<ETX> O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 57: Continuous Output Of Measured Values (Automated Start After Switching On)

    ]><[sign]><5*[0...9]>< ]><5*[0...9]><CR><LF> switching on ETX> 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 58: Interface Functions

    Description Protocol structure To the device <STX>022C04<ETX> O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 59: Resolution Setting

    To the device <STX>0335<ETX> From the device: OK <STX>043500<ETX> 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 60: Examples For Command Sequences

    Example: +5,378.8 mm, Standard <STX>0322+00053788<ETX> protocol, resolution 0.1 mm O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 61: Output Rates And Response Times

    115k2 ± 0.5 57k6 – – 38k4 ± 0.5 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...
  • Page 62 Distance value and status value 19k2 ± 0.5 11.2 ± 0.5 21.6 ± 0.5 O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 63: Maintenance

    Recommended: At least every 6 months. 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 64: Troubleshooting

    Troubleshooting main menu (meaning) NoWrn No warning O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 65: Error Messages

    (meaning) NoErr No errors – 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 66: Communication Problems

    RS-422 faults The LED BUS signals the RS-422 status: O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 67: Returns

    Separate the recyclable materials by type and place them in recycling containers. ■ 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 68: Technical Data

    The measurement accuracy can be up to ± 4 mm in the 150 mm...180 mm measuring range. Statistical error 1 σ, environmental conditions constant, minimum warm-up time 10 min. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK...

  • Page 69: Supply

    –40 ... +55 °C (with integrated heating)  -20 ... +75 °C (with cooler housing TPCC) 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 70: Structural Design

    6-digit with a 5 x 7 dot matrix ■ O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 71: Dimensional Drawing

    Latch hook for alignment bracket Electrical connection Display and control elements 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 72: Accessories

    Part number 2058653 Material Galvanized sheet steel O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 73: Cooler Housing

    Enclosure rating IP55 (horizontal mounting) IP54 (vertical mounting) 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...

  • Page 74: Annex

    Software and hardware versions Interface Multifunctional input/multifunctional outputs Indication only O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...
  • Page 75 The menu displayed depends on the selected function (Functn) see D ß 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...
  • Page 76 à For the variants DL100-xxHxxxxx only á O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 8014753/1GI6/2022-07-29 | SICK Subject to change without notice...

  • Page 77: Declarations Of Conformity And Certificates

    The declarations of conformity and certificates can be downloaded from the Internet at: • www.sick.com/DX100 8014753/1GI6/2022-07-29 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro RS-422 Subject to change without notice...
  • Page 78 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

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