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SICK DL100 Pro Operating Instructions Manual
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SICK DL100 Pro Operating Instructions Manual

Profinet io / ssi distance measuring device
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O P E R A T I N G I N S T R U C T I O N S
DL100 Pro – PROFINET IO / SSI
DISTANCE MEASURING DEVICE

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Summary of Contents for SICK DL100 Pro

  • Page 1 O P E R A T I N G I N S T R U C T I O N S DL100 Pro – PROFINET IO / SSI DISTANCE MEASURING DEVICE...
  • Page 2 Alteration or abridgment of the document is not permitted without the explicit written approval of SICK AG. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 3 Structure ................. 19 Function ................... 20 Display and operating elements ..........21 Display ..................23 Transport and storage ..............24 Transport ................. 24 Transport inspection ............... 24 Storage ..................25 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 4 8.5.1 Main menu .............. 44 8.5.2 “SwVers” menu ............44 8.5.3 “HwVers” menu ............45 8.5.4 “Profin” menu ............45 8.5.5 “SSI” menu .............. 47 8.5.6 “more” menu ............49 © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 5 Module 1: “Distance /i2w” ........83 10.3.2 Module 2: “Distance/i1w” ........84 10.3.3 Module 3: "Speed/i2w” .......... 85 10.3.4 Module 4: “Distance/i2w, Speed/i2w” ....85 10.3.5 Module 5: “Distance/i2w, Preset Dyn./o2w” ..88 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 6 LED status display ..............112 13.2 Warning messages ............... 113 13.3 Error messages ..............113 13.4 PROFINET IO error messages ..........114 13.5 Returns .................. 115 13.6 Disposal ................. 115 Repair ....................115 © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 7 15.5 Inputs ..................118 15.6 Outputs .................. 118 15.7 Interfaces ................118 15.8 Ambient conditions ............... 119 15.9 Structural design ..............119 Accessories ..................120 Menu structure ................121 Index ......................124 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 8 © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 9 NFPA79 applications only. UL-listed adapters including field wiring cables are available. See product information. → See “www.sick.com/dl100”. IND. CONT. EQ. 4R97 CAUTION! Using control elements or settings or executing proce- dures other than those specified in this document may result in dangerous exposure to radiation. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 10 General Information about these operating instructions These operating instructions provide important information on how to han- dle the DL100 Pro distance measuring devices from SICK AG. Adherence to all the specified safety notes and guidelines is a prerequisite for working safely. You must also comply with any local work safety regulations and general safety specifications applicable to the application of the distance measur- ing device.
  • Page 11 … indicates a possible hazardous situation which may lead to physical damage if it is not avoided. Tips and recommendations NOTE! … highlights useful tips and recommendations as well as information for efficient and trouble-free operation. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 12 Before calling, make a note of all type label data such as type code and serial number to ensure faster processing. EU declaration of conformity → You can download the EU declaration of conformity from “www.sick.com/dl100”. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 13 • Always observe the valid regulations on environmental protection. • Following correct disassembly, recycle the disassem- bled components. • Separate the recyclable materials by type and place them in recycling containers. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 14 The distance measurement is performed by means of a reflector. SICK AG assumes no liability for losses or damage arising from the use of the product, either directly or indirectly. This applies in particular to use of the product that does not conform to its intended purpose and is neither described nor mentioned in this documentation.
  • Page 15 Please observe the safety notes and the warnings listed here and in other chapters of these operating instructions to reduce the possibility of risks to health and avoid dangerous situations. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 16 Safety Warning symbol on the device A class 2 laser is installed in the DL100 Pro distance measuring device. The measuring device is labeled with a warning. EN/IEC 60825-1:2014 Complies with 21 CFR 1040.10 Complies with 21 CFR 1040.10 and 1040.11 except for the and 1040.11 except for...
  • Page 17 • Do not open the housing. Opening the housing will not switch off the laser. Opening the housing may increase the level of risk. • Applicable national regulations regarding laser protec- tion must be observed. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 18 Part number Electrical data, environmental data MAC address Pin assignment 2D bar code with part number and serial number Pictogram: Distance sensor reflector operation Manufacturer Serial number, manufacturer date © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 19 Device zero point Sender optical axis Receiver optical axis Hole for the knurled screw of the optional alignment bracket Bracket for optional alignment bracket Electrical connection Display and control unit 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 20 “DL100 Pro distance measuring device” function Vehicle Reflector DL100 Pro distance measuring device Alignment bracket The DL100 Pro distance measuring device consists of the optics, a sender/ receiver unit, and an evaluation unit. The sender emits the laser beam. The receiver receives the light reflected from a reflector. The evaluation electronics determine the distance between the sensor and the reflector using time-of-flight measurement.
  • Page 21 • LED green: Ethernet available • LED flashing orange: Data being transmitted PROFINET IO interface → See following table “BF and SF LEDs”. Bus status → See following table “BF and SF LEDs”. Table 1: LEDs 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 22 • Increase value. • Switch to the next-lowest menu level. • Save parameter change. • Confirm selection. • Exit parameters without saving. Switch to the next- highest menu level. Table 5: Pushbuttons © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 23 6 digit places available, only 5 digits will be shown and the 6th digit place (on the left) will show an !. (an excla- mation mark). The characters scroll while the firmware versions are being displayed. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 24 • File a complaint. NOTE! Complaints regarding defects should be filed as soon as these are detected. Damage claims are only valid before the applicable complaint deadlines. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 25 • Relative air humidity: max. 95%, non-condensing • For storage periods of longer than 3 months, check the general condi- tion of all components and packaging on a regular basis. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 26 • Follow the mounting instructions for the reflector. → See Page 26, Chapter 6.2. • Maintain a sufficient distance to other distance measuring devices. → See Page 28, Chapter 6.4. • Maintain a sufficient distance to data transfer photoelectric sensors. → See Page 30, Chapter 6.5. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 27 Mounting the reflector when surfaces are reflective. Left: Mounted in driving axis; right: Mounted in lifting axis Distance measuring device Reflective surface Reflector Tilt of approx. 1 to 3 degrees 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 28 Light beams in the same direction Fig. 9: Placement of two distance measuring devices’ with light beams in the same direction DL100 Pro distance measuring device Reflector Minimum distance Maximum scanning range © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 29 Mounting Light beams in opposite directions Fig. 10: Placement of two distance measuring devices’ light beams in the opposite direction DL100 Pro distance measuring device Reflector Minimum distance 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 30 Fig. 11: Arranging a distance measuring device with an ISD data transfer photoelectric sensor DL100 Pro distance measuring device Reflector ISD300, ISD400-1xxx, or ISD400-6xxx data transfer photoelectric sensor Minimum distance © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 31 The following applies for the assignment and the minimum distance of the DL100 Pro without integrated spectral filter (DL100-2xxA2213) to the ISD400-7xxx: a > d x 0,0083 Fig. 12: Arrangement of IDS400 Pro and a DL100 Pro distance measuring device DL100-2xxA2213 distance measuring device Reflector ISD400-7xx1, red...
  • Page 32 Typical signal Maximum signal attenuation [dB] attenuation [dB] –32 –37 –44 –49 –54 –59 –63 –68 –72 –77 –76 –81 –84 –89 –85 –90 –91 –96 Table 6: Attenuation values © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 33 Fig. 13: Mounting the alignment bracket M5 mounting screw Alignment bracket 2. Unscrew the knurled screw until the distance measuring device can be fitted in place. 3. Insert the distance measuring device into the alignment bracket. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 34 Knurled screw Alignment bracket Distance measuring device 4. Secure the distance measuring device with the knurled screw. Fig. 15: Securing the distance measuring device with knurled screw Knurled screw © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 35 Alignment in the Y-direction Fig. 17: Aligning the distance measuring device in the Y-direction using the alignment bracket Set screw for aligning the distance measuring device in the Y-direction 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 36 Faults due to incorrect wiring! Incorrect wiring may result in operational faults. For this reason: • Only use shielded cables with twisted-pair wires. • Follow the wiring instructions closely. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 37 NOTE! → For pre-assembled cables, see Page 117, Chapter 15.2. All electrical connections of the DL100 Pro distance measuring device are configured as M12 round connectors. The male connectors of the distance measuring device are compatible with SpeedCon™ quick connectors and standard M12 screw connectors.
  • Page 38 Cables which are a source of interference (control cables for inductive loads, motor brakes) Cables which are powerful sources of interference (output cables from frequency converters, welding system power supplies, power cables) © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 39 Electrical connection Fig. 21: Attach the shield using a short connection with a large surface area – ground both ends 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 40 • Connection 3 “Ethernet port 2” Fig. 22: Position of the electrical connections Voltage supply connector Female connector for Ethernet port 1 Female connector for Ethernet port 2 SSI male connector © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 41 White/green Receive data signal, not inverted Tx– Orange Send data signal, inverted Rx– Green Receive data signal, inverted Table 8: Description of port 1 and port 2 female contact 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 42 Measured value display Once the measuring device is supplied with power, the current measured value is shown on the display. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 43 Alternatively, you can wait a few minutes. The display will automatically switch back to the measured value display if no pushbut- tons are pressed. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 44 Parameters Description App-uC Displays the version of the application processor FPGA Displays the version of the field programmable gate array Com-uC Displays the version of the communication processor Table 11: “SwVers” menu © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 45 The parameter is only displayed if the “Yes” option is selected for the “more” parameter. Options • 0.1 • 0.125 • 1.0 • 10.0 • 100.0 • freRes Factory setting • 0.1 mm 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 46 • The parameter is only displayed if the “Yes” option is select- ed for the “more” parameter. Options • 0.1 • 1.0 • 10.0 • 100.0 • freRes Factory setting • 1.0 mm/s Table 13: “Profin” menu © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 47 • Bin24: 24 bit measured value binary • Bin25: 25 bit measured value binary • B24+8: 24 Bit measured value binary, 8 bit error/warnings/ status binary Factory setting • Gry24E 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 48 • 10.0 • 100.0 • freRes Factory setting • 0.1 freRes • Select resolution in μm (micrometer) if the “freRes” value was selected in the “ResDst” parameter. Adjustment range 1 ... 100,000 μm Factory setting 100 μm Table 14: “SSI” menu © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 49 • Enable: MF1 multifunctional input/output and MF2 multi- functional output are activated. • Disable: MF1 multifunctional input/output and MF2 multi- functional output are deactivated. Factory setting • Disable Table 16: “MFx On” menu 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 50 No further submenu is displayed for the “LsrOff” option. If the MF1 multifunctional input is active, the laser is switched off. Count Counts the switching events of the multifunctional input/out- put. You can reset the counter by switching the distance measuring device off and on again. Table 17: “MF1” menu © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 51 Table 18: “MF1 – Dist” submenu active inactive Limit Dist. Hyst Fig. 26: Representation of the “Dist.” function Limit: Distance-based switching threshold Hyst: Hysteresis for switching threshold Dist: Measured distance 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 52 • –: If the set speed is exceeded with decreasing distance, the digital output is activated. Factory setting • + / – Table 19: “MF1 – Speed” submenu © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 53 This may be caused by an errone- ous measured value, obstruction of the light beam, optical interference, or electrical interference. Options • On • Off Factory setting • On 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 54 We recommend carrying out the “Preset” while the machine is at a standstill or running at very low speeds. The maximum activation number is typically around 10,000 cycles. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 55 4. Activate the MF1 multifunctional input, e.g., using a proximity switch, a photoelectric sensor, or a switch. 5. The output value of the distance measuring device corresponds to the set value for “Preset” at the initialization position. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 56 This submenu corresponds to the “Dist” submenu in the “MF1” menu. → Page 51, Table 18. “MF2 – Speed” submenu This submenu corresponds to the “Speed” submenu in the “MF1” menu. → See Page 52, Table 19. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 57 You can scroll within the menu using the pushbuttons. Requirement for display • “more” menu: “On” option Value Description AvgDst Select filter depth for the distance measurement values. Options • Medium • Slow • Fast Factory setting • Medium 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 58 In this menu you can set the temperature at which the heating turns on. The hysteresis is fixed at 2 K. Adjustment range • –10 … +40 °C Factory setting • –10 °C Table 24: “SpecFu” menu © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 59 → See Page 57, Chapter 8.5.15. 2. Press the pushbutton. 3. The confirmation prompt “Sure?” appears. 4. Press the pushbutton to reset the measuring device to its initial state. Press the pushbutton to cancel the process. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 60 Read/write access • Read only Serial number Display of the serial number of the device Read/write access • Read only Table 26: “Device information” page – “Device information” field © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 61 Description Name Enter optional device name for identifying the device. Read/write access • Read and write Factory setting • Empty Table 30: “User information” page – “Device name” field 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 62 Clicking on the “Auto-Scale Y” button adjusts the display to the present measured values. Read/write access • Read and write Unit • m Table 33: “Measurement data” field – “Distance value” field © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 63 Display of current errors: Laser, temperature, level and plausi- bility Read/write access • Read only Received signal Display of the current received signal level (attenuation value) level Read/write access • Read only 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 64 Specify preset value for the distance measurement value. Read/write access • Read and write Input value • –300,000 ... 300,000 Unit • mm Factory setting • 0 Table 36: “Parameter settings” page – “General settings” field © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 65 + Error (gray) / 8: 24 bit gray +8 Bit binary Factory setting • 24 bit gray + Error (binary) Activate SSI • Activate the selected protocol using the “Activate SSI config- uration” button. c onfiguration Table 39: “Parameter settings” page – “SSI configuration” field 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 66 Read/write access • Read and write Input value • 0: high / 1: low Factory setting • low Table 41: “Parameter settings” page – “Setting MF1 functions” field © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 67 Speed switching Enter switching threshold for MF1 multifunctional output. threshold Read/write access • Read and write Input value • 0 ... 15,000 Unit • mm/s Factory setting • 5,000 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 68 • The “measurement stability”, “received signal level”, “laser”, “temperature”, “device not ready for operation” warning messages are not activated. The “Heater status” message is deactivated. Table 44: “Parameter settings” page – “MF1 device monitoring configuration” field © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 69 You can reset the counter using the “Reset MF2” button. Read/write access • Read and write Input value • –2147483648 ... 2147483647 Table 46: “Parameter settings” page – “MF1 activation number” field 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 70 Select time for error suppression. If there is an error, “0” is suppression specified as the measured value. Read/write access • Read and write Input value • 0: Off / 1: 50 ms / 2: 200 ms Factory setting • 200 ms Table 47: “Parameter settings” page – “Advanced device function” field © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 71 Clicking on the “Parameter Reset” button resets the parame- ters to the factory settings. eter Read/write access • Write only Table 51: “Parameter settings” page – “Reset parameter to default settings” field 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 72 • Gateway: Display and input of gateway address. Default: 0.0.0.0 Save dynamic • Save settings Ethernet set- tings PROFINET con- • PROFINET station name. figuration • Manual input. Default: dl100hf Table 52: “Ethernet settings” page © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 73 • Select the desired option using the selection bar. • Click on the buttons to execute the option. Read/write access • Write only Input value • 0: Off / 1: On / 2: Auto Factory setting • Auto Table 53: “Methods” page 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 74 C onformance Class B in accordance with PROFINET specification V2.33. The Auto negotiation, auto crossover and full duplex functions are also im- plemented. The DL100 Pro features an integrated dual port switch and can be used in a star or line topology. Among others, the following functions are supported by the device: Media Redundancy (MRP), Topology Detection (LLDP), Device Replacement without exchangeable medium/PG function and MIB/SNMP.
  • Page 75 Reading in generic station description (GSD) Before you can configure PROFINET IO for the DL100 Pro PROFINET IO for the first time, you will have to load the generic station description of the DL100 Pro into the hardware catalog of the network engineering tool (e.g., TIA-Manager from Siemens). 1. Download the GSD file from the www.sick.com/dl100 web page. 2. Follow the instructions in the online help or in the user manual of the network engineering tool in order to read in the generic station descrip- tion.
  • Page 76 IP address device name. Device name and IP address are defined as follows: • You adopt the device name allocated for the DL100 Pro PROFINET IO by the network engineering tool or you configure a unique, system-specific device name with the aid of the network engineering tool. • The IO controller assigns the IP address based on the device name.
  • Page 77 Input value to the master consisting of 2 words with the “Distance” designation • Preset Dyn/o2w Input value from the master to the device consisting of 2 words with the “Preset Dyn” designation 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 78 2 words 2 words Input and out- Distance Input 2 words put module Preset dynamic Output Bit 0 ... 29 Delete preset Output Bit 30 Activating preset Output Bit 31 © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 79 5 bytes Input module Temperature [°C] Input 1 byte Signal level [dB] Input 2 bytes Service hours [10 h] Input 2 bytes Table 58: Module overview – “02_device status” 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 80 [MF2 Service] Not Parameters Off / On Ready [MF2 Service] Heating Parameters Off / On Status Empty Parameter Preset Static [mm] Parameters –300,000 ... module 300,000 Empty Parameter Offset [mm] Parameters –300,000 ... module 300,000 © SICK AG • Subject to change without notice • 8024484/2019-06-06...

  • Page 81: Table Of Contents

    Input 8 characters 10 words Input module FPGA version Input 12 characters Reserved Input 8 bytes 10 words Input module uC version Input 12 characters Reserved Input 8 bytes 8024484/2019-06-06 • © SICK AG • Subject to change without notice...

  • Page 82: Reserved

    Module number Total size Module type Designation Type Size 10 words Input module Version uC2 Input 12 characters Reserved Input 8 bytes Table 60: Module overview – “04_device information” © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 83 PROFINET interface if the “free Distance Resolution [µm]” value has been selected in the “Resolution” parameter. Value range • 1 ... 100,000 µm Default value • 100 µm 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 84 PROFINET interface if the “free Distance Resolution [µm]” value has been selected in the “Resolution” parameter. Value range • 1 ... 100,000 µm Default value • 100 µm © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 85 Default value • 1,000 µm/s 10.3.4 Module 4: “Distance/i2w, Speed/i2w” Type Input module, 4 words, consistent Description This module reads both the current distance and the currently ascertained speed in accordance with the selected resolution and offset. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 86 PROFINET interface if the “free Distance Resolution [µm]” value has been selected in the “Resolution” parameter. Value range • 1 ... 100,000 µm Default value • 100 µm © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 87 Determines the resolution of the speed value on the PROFINET resolution interface if the “free Speed Resolution [µm/s]” value has been selected in the “Resolution” parameter. Value range • 1 ... 100,000 µm/s Default value • 1,000 µm/s 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 88 • Signed 32-bit number in two´s complement 0.30 • Bit 30 is not set (0): The offset and preset values are left in the original settings. • Bit 31 is set (1): The offset and the preset values are reset to the “0” value. Type • Bit: 0 or 1 © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 89 Notes If there was no valid measured value due to a device fault, a missing reflec- tor or contamination, then the value “0” is output for the distance and the corresponding bits are set in the status bytes. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 90 This module reads the current distance and speed. This distance is read Description according to the offset and resolution settings. The speed is read depend- ing on the resolution settings. In addition, the module contains the time stamp for the time at which the measured value was recorded. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 91 • Signed 32-bit number in two´s complement Current speed in selected resolution with regard to the offset. Depending on the selected resolution, a digit corresponds to 0.1 mm/s to 100 mm/s. Type • Signed 32-bit number in two´s complement 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 92 • 1,000 µm/s 10.3.8 Module 10: “Status/i2b, Control/o2b” Type Input and output module, 2 bytes Description This module reads the device status bytes and writes the control bytes into the device. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 93 The laser may have reached the end of its service life. → See Page 94, Chapter 10.3.9, operating hours. Type • 1 bit Bit = 1: Laser switched off • 1 bit Bit = 1: Heater switched on Type • 1 bit 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 94 Type • 1 bit 10.3.9 Module 13: “Temp/i1b, Level/i2b, Hrs/i2b” Type Input module, 5 bytes, consistent Description The diagnostic data of the device can be read using this module. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 95 • [Output] Service: The output switches when at least one of the switched-on service bits has been set. • [Input] Laser Off: Measurement laser is deactivated via the input. • [Input] Preset Static: “Preset Static” function activated via the input. Default value • [Output] Distance Threshold 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 96 Default value • both directions [+/–] [MF1 Service] The output switches when the laser module outputs a warning. Laser Warning Value range • off • on Default value • on © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 97 • on Default value • on [MF1 Service] The output switches when the device heating is switched on. Heating Status Value range • off • on Default value • off 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 98 [MF2 Speed] Select direction for detecting the speed overrun. Mode Value range • negative direction [–] • positive direction [+] • both directions [+/–] Default value • both directions [+/–] © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 99 • on Default value • on [MF2 Service] The output switches when the device heating is switched on. Heating Status Value range • off • on Default value • on 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 100 10.3.13 Module 25: „Special Functions” Type Configuration module, no input and output data Description This module can be used to influence the behavior of the measurement algorithm as well as the temperature stability by setting the temperature threshold for switching on the heater and the frequency mode. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 101 • 200 ms Heating Switching threshold in degrees Celsius below which the heat- threshold [degC] ing is switched on Value range • –10 ... 40 °C Default value • –10 °C 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 102 Determines the resolution of the distance value on the SSI Resolution [µm] interface if the “free Distance Resolution” value has been selected in the “SSI Distance Resolution” parameter. Value range • 1 ... 100,000 μm Default value • 100 μm © SICK AG • Subject to change without notice • 8024484/2019-06-06...

  • Page 103: Bit Gray + Error (Binary)

    Determines whether the error bit is set with the selected SSI protocol “Gry24E” or “Bin24E” with a laser warning. For more information, see Page 47, Chapter 8.5.5. Value range • off • on Default value • off 8024484/2019-06-06 • © SICK AG • Subject to change without notice...

  • Page 104: Off / On

    Determines whether the error bit is set with the selected SSI protocol “Gry24E” or “Bin24E” when the heater is active. For more information, see Page 47, Chapter 8.5.5. Value range • off • on Default value • off © SICK AG • Subject to change without notice • 8024484/2019-06-06...

  • Page 105: Bytes

    Input values Rel. Adr. Description Display of version number of the device hardware as a string in the form “YYYYWWnnnn”. “nnn” is a consecutive number. Type • 8 ASCII characters 8024484/2019-06-06 • © SICK AG • Subject to change without notice...

  • Page 106: Bytes

    Input values Rel. Adr. Description Display of version number of the firmware of the main control- ler of the device as a string in the form “V000.000.000”. Type • 12 ASCII characters Reserved Type • 8 bytes © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 107 After a restart, the determined offset value is maintained. You can run a static or dynamic preset. The static preset is triggered by the MF1 multifunctional input. The dynamic preset is triggered via the PROFINET IO interface. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 108 4. The output value of the distance measuring device corresponds to the set value for “Preset” at the initialization position. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 109 Saved parallel information tm Monoflop time 15 … 25 µs Delay time: First clock max. 540 ns, all other clocks max. 360 ns Period duration of the clock Tp Clock break 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 110 This data format is based on the Bin24E format, however with a downstream gray coding over the entire 25 bit in- cluding error bit. It is therefore compatible to the Gray25 format of the earlier DME3000, DME4000 and DME5000 device families. Table 62: Data formats © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 111 Clean the front screens at regular intervals with a lint-free cloth and plastic cleaning agent. The cleaning interval essentially depends on the ambient conditions. 12.2 Maintenance The DL100 Pro distance measuring device requires the following mainte- nance work at regular intervals: Interval Maintenance work To be performed by Cleaning interval depends Clean housing.
  • Page 112 PROFINET boot-up. – • Configure device and/or check configura- Device not configured or incorrectly config- tion. ured. BF LED on. SF LED off. No Ethernet cable connected. • Connect Ethernet cable. BF LED off or flashing. SF LED PROFINET station flashing test active. – flashing. Table 64: LED status display © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 113 • Remove any optical interference. • Realign the measuring device and reflec- tor. → For alignment and mounting, see Page 26, Chapter 6. eLaser The service life of the measurement laser Replace the measuring device. has been exceeded. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 114 For recommended attenua- tion values, see Page 32, Table 6. Lens or reflector contaminated. Clean the optical interfaces like the reflector and the lens. Traversing speed too high. Check maximum traversing speed. © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 115 • Do not dispose of the distance measuring device along with household waste. • Dispose of the distance measuring device according to the applicable country-specific regulations. 14 Repair Repairs may only be carried out by the manufacturer. Any interruption or modification of the device will invalidate the manufacturer warranty. 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 116 “www.sick.com/dl100”. 15.1 Dimensions 44.6 (1.18) (1.76) 34.7 104.5 (4.11) (0.79) (1.37) 119.9 (4.72) 69.4 (2.73) 100.2 (3.94) 64.6 (2.54) 87.6 (3.45) All dimensions in mm (inch) © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 117 Technical data Fig. 28: Dimensions of the DL100 Pro distance measuring device Sender optical axis Receiver optical axis Device zero point M5 threaded mounting hole “Status” LED Display Operating elements 15.2 Laser/optics Light sender Laser diode, red light Laser protection class...
  • Page 118 SOPAS ET Data transmission rate 100 Mbps, full duplex Process data interface SSI baud rate Depending on the length of cable Ethernet Configuration interface Table 73: Interfaces © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 119 • Housing: Cast aluminum GD-AlSi12Cu1 (3.2982.05) • Front screen: PMMA Connections M12, SpeedCon™ Display • 6-digit with a 5 x 7 dot matrix • Overflows are indicated by the maximum value that can be displayed, -99,999 or 999,999. Table 75: Structural design 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 120 Accessories 16 Accessories NOTE! Accessories and, if applicable, mounting information can be found online at: www.sick.com/Dx100 © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 121 Choose option * Display as ticker Menu depending on selection of Functn ActSta Functn Count Choose option Dist Speed Srvice LsrOff Preset Display only * * Display as ticker 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 122 Choose option Choose option Set value Set value Set value Srvice WrnLsr WrnLvl WrnTemp WrnPlb NotRdy Heat Choose option Choose option Choose option Choose option Choose option Choose option © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 123 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 124 Requirements ............15 Operation ............... 42 Changing a value ............. 43 Identification ..............18 On the measuring device ........42 I&M functions ..............74 Selecting an option ..........43 © SICK AG • Subject to change without notice • 8024484/2019-06-06...
  • Page 125 Wiring instructions ............36 Return ................115 Work safety ..............15, 17 Safety ................14 Electrical connection ..........36 Scope of delivery ............12 SOPAS ET Advanced device function ........70 8024484/2019-06-06 • © SICK AG • Subject to change without notice...
  • Page 126 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 E-Mail info@sick-india.com E-Mail info@sickautomation.co.za Further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...