SICK DL100 Pro Operating Instructions Manual
  1. Manuals
  2. Brands
  3. SICK Manuals
  4. Measuring Instruments
  5. DL100 Pro
  6. Operating instructions manual

SICK DL100 Pro Operating Instructions Manual

Rs-422 distance measuring device
Hide thumbs Also See for DL100 Pro:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Operating Instructions Manual
O P E R AT I N G I N S T R U C T I O N S
DL100 Pro – RS-422
Distance measuring device
EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DL100 Pro and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SICK DL100 Pro

Summary of Contents for SICK DL100 Pro

  • Page 1 O P E R AT I N G I N S T R U C T I O N S DL100 Pro – RS-422 Distance measuring device...
  • Page 2 Changes and abbreviations of this work are prohibited without the express written agreement of SICK AG. © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 3: Table Of Contents

    Transport inspection ............... 21 Storage ..................22 Mounting ..................23 Mounting process ..............23 Mounting notes ............... 23 6.3 Choose and mount reflector ..........24 Placement of multiple distance measuring devices .... 25 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...
  • Page 4 Submenu "MF1 – Srvice" ........49 8.5.12 Submenu "Preset" – move to initialization position ..............50 8.5.13 Menu "MF2" ............52 8.5.14 Menu "Offset" ............53 8.5.15 Menu "SpecFu" ............54 Perform reset ................55 © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 5 14.1 Dimensions ................81 14.2 Device selection for the RS-422 interface ......82 14.3 Laser/optics ................82 14.4 Performance ................83 14.5 Supply ..................83 14.6 Inputs ..................83 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...
  • Page 6 Connection systems ............... 89 15.2.1 Cable sockets, straight, with cables ...... 89 15.2.2 Cable ................ 90 15.3 Mounting systems..............91 15.4 Other accessories ..............92 Menu structure................. 93 Index ......................95 © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 7: Important Safety Notes

    NFPA79 applications only. UL-listed adapters providing field wiring leads are available. Refer to the product information. → See "www.sick.com/Dx100". IND. CONT. EQ. 4R97 CAUTION! Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 8: General

    General Information on the operating instructions These operating instructions offer important notes on handling of the distance measuring devices DL100 Pro of SICK AG. A prerequisite for safe work is compliance with all indicated safety notes and instructions. Furthermore, the local work safety regulations and general safety provisions applicable for the application of the distance measuring device must be complied with.

  • Page 9: Explanation Of Symbols

    … indicates a potentially harmful situation that may lead to property damage if not avoided. Advice and recommendations NOTE! … emphasizes useful advice and recommendations, as well as information for efficient and trouble-free operation. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 10: Limitations Of Liability

    For quick processing of the call, keep the data of the type label, such as type code, serial number, etc. ready. EC Declaration of Conformity → The EC Declaration of Conformity can be downloaded from "www.sick.com/Dx100". © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 11: Environmental Protection

    Therefore: • Always observe the applicable environmental protection provisions. • Upon proper disassembly, send the disassembled components to recycling. • Separate the materials by type and recycle them. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 12: Safety

    The distance measurement is performed by a reflector. SICK AG assumes no liability for direct or indirect loss or damage resulting from use of the product. This in particular applies for any differing use of the product that does not meet the intended purpose and that is not described or mentioned in this documentation.

  • Page 13: Requirements To Skilled Persons And Operating Staff

    Work safety and special danger Observe the safety notes listed here and the warnings in the other chapters of these instructions to reduce dangers to health and avoid dangerous situations. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 14: Warning At The Device

    Operating instructions Distance measuring device DL100 Pro – RS-422 Safety Warning at the device The distance measuring device DL100 Pro has a category 2 laser installed. The measuring device is marked with a warning. EN/IEC 60825-1:2014 Complies with 21CFR1040.10 Complies with 21 CFR 1040.10 and 1040.11 except for...

  • Page 15: Danger Notes And Operational Safety

    Be particularly careful during mounting and alignment work. • Do not open the housing. Opening the housing will not switch off the laser. Opening the housing may increase the level of risk. • Current national regulations regarding laser protection must be observed. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 16: Identification

    Device number Icon: Distance sensor reflector mode Assignment for female connector Ethernet MAC address Serial number Assignment for supply voltage plug and RS-422 Barcode 10 Production year and month © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 17: Setup And Function

    Device zero point Optical axis sender Optical axis receiver Bore for knurled screw of the optional alignment bracket Holder for optional alignment bracket Electrical connection Display and operating unit 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 18: Function

    Function "Distance measuring device DL100 Pro" Vehicle Reflector Distance measuring device DL100 Pro Alignment bracket The distance measuring device DL100 Pro comprises optics, a sender/ receiver unit and an evaluation unit. The sender emits the laser beam. The receiver receives light reflected by the reflector. The evaluation electrical unit determines the distance between sensor and reflector by time of flight measurement.

  • Page 19: Display And Operating Elements

    • LED green: Ethernet present • LED orange flashing: Data transmission Interface RS-422 • LED on: Measuring value output "Continuous" • LED off: Measuring value output "Off/query" → See page 44, Table 10 and page 62, Table 33. Table 1: LEDs 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 20: Display

    Fig. 6: Measured value display Menu display Menue Fig. 7: Menu display NOTE! is a value or display has more than six characters, the characters are automatically displayed in sequence. © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 21: Transport And Storage

    • Initiate complaints. NOTE! Report every defect as soon as you recognize it. Damages claims can only be asserted within the applicable complaint periods. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 22: Storage

    • Storage temperature: -40 to 75 °C • Relative humidity: max. 95 %, non-condensing • At storage exceeding 3 months, regularly inspect the general condition of all components and the packaging. © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 23: Mounting

    • To avoid condensation, do not expose the distance measuring device to any quick temperature changes. • Observe the assembly notes for the reflector. → See page 23, chapter 6.2. • Keep sufficient distance to other distance measuring devices. → See page 25, chapter 6.4. • Keep sufficient distance to data transmission photoelectric switches. → See page 27, chapter 6.5. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 24: Choose And Mount Reflector

    X- or Y-direction ca. 1° … 3° Fig. 8: Installing the reflector on highly reflective surfaces Highly reflective surface Distance measuring device Reflector Inclination of approx. 1° to 3° © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 25: Placement Of Multiple Distance Measuring Devices

    Light beams in the same direction Fig. 9: Placement of two distance measuring devices with light beams in the same light direction. Distance measuring device DL100 Pro Reflector Minimum distance Maximum scanning range 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...
  • Page 26 Light beams in the opposite direction Fig. 10: Placement of two distance measuring devices with light beams in the opposite direction. Distance measuring device DL100 Pro Reflector Minimum distance © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 27: Place The Distance Measuring Device Towards The Adjacent Data Transmission Photoelectric Switch

    Fig. 11: Placement of the distance measuring device to the data transmission photoelectric switch ISD Distance measuring device DL100 Pro Reflector Data transmission photoelectric switch ISD300, ISD400-1xxx or ISD400-6xxx Minimum distance 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 28: Align Distance Measuring Device And Reflector Against Each Other

    1) For distance measuring devices with a measurement range of 0.15 ... 200 m or 0.15 ... 300 m 2) For distance measuring devices with a measurement range of 0.15 ... 300 m Table 4: Damping values © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 29: Mount Alignment Bracket And Distance Measuring Device

    Fig. 12: Mount alignment bracket Mounting screw M5 Alignment bracket 2. Turn out knurled screw from the alignment bracket. 3. Move distance measuring device into the alignment bracket. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...
  • Page 30 Fig. 13: Mount distance measuring device Knurled screw Alignment bracket Distance measuring device 4. Attach distance measuring device via the knurled screw. Fig. 14: Attach distance measuring device with the knurled screw Knurled screw © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 31: Distance Measuring Device Above Alignment Bracket

    Set screw to align the distance measuring device in X-direction Alignment in Y-direction Fig. 16: Align distance measuring device in Y-direction using the alignment bracket Set screw to align the distance measuring device in Y-direction 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 32: Electrical Connection

    Wiring notes ATTENTION! Fault from improper wiring! Improper wiring may cause malfunctions in operation. Therefore: • Only use shielded cables with twisted pair wires. • Observe wiring notes. © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 33 NOTE! → Ready-made cables, see page 89, chapter 15.2. All electrical connections of the distance measuring device DL100 Pro are M12 round plugs. The connection plugs of the distance measuring device are compatible to the SpeedCon™-quick connections and standard-M12 screw connections.
  • Page 34 Cables that are sources of interference, such as control cables for inductive loads, motor brakes Cables that are strong sources of interference, such as frequency converter output cables, supply to welding plants; power cables © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 35 Operating instructions Distance measuring device DL100 Pro – RS-422 Electrical connection Fig. 20: Briefly connect shield with a large area - earth both sides 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 36: Electrically Connect Distance Measuring Device

    • Connection 1 "Pwr/RS-422" • Connection 2 "Ethernet" Fig. 21: Position of the electrical connections Plug 1: Supply voltage, data transmission RS-422 Plug 2: Ethernet Not assigned Not assigned © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 37: Connection Diagrams

    Cycle signal, not inverted Tx–/Data– grey Data signal, inverted Tx+/Data+ pink Data signal, not inverted blue Supply voltage: 0 V Multifunction output MF2 B-type Table 5: Description supply voltage plug and RS-422 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 38: Connection Diagram Ethernet

    Send data signal, not inverted orange white/green Receive data signal, not inverted Tx– orange Send data signal, inverted Rx– green Receive data signal, inverted Table 6: Description socket Ethernet © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 39: Operation At The Measuring Device

    • Wait for approx. 2 minutes. The display automatically switches back to measured value display without operation of a key. Any settings made are also saved. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 40: Change Value

    Display of the pending warnings. When an error is pending, the LED PWR flashes red. When no errors are pending, no errors are displayed. → Also see page 78, chapter 12.3, list of possible errors. Table 7: Main menu © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 41: Menu "Swvers

    2 seconds to get to the "Menu". Push the key so that the parameter "HwVers." is displayed. Parameter Description HwVers Version number display Table 9: Menu "HwVers" 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 42: Menu "Rs422

    • 7n1: 7 data bits, no parity, 1 stop bit • 7e1: 7 data bits, even parity, 1 stop bit • 7o1: 7 data bits, odd parity, 1 stop bit Factory setting • 8n1 © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 43 The parameter is only displayed if the option "Yes" is selected for the parameter "more". Options • 0.1 • 0.125 • 1.0 • 10.0 • 100.0 Factory setting • 0.1 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 44: Menu "More

    The currently set option is displayed here. Options Description Yes / Active and deactivate expanded menu view. Options • Yes • No Factory setting • No Table 11: Menu "More" © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 45: Menu "Mfx On

    2 seconds to get to the "Menu". Push the key so that the parameter "ActSta." is displayed. Use the keys to browse within the menu. Push the key to display the respective parameter value. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 46: Menu "Mf1

    No further submenu is displayed for the option "LsrOff". When the multifunction input MF1 is active, the laser is switched off. Count Counts the switching events of the multifunction input/output. The counter is reset by deactivation and activation of the distance measuring device. Table 13: Menu "MF1" © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 47: Submenu "Mf1 - Dist

    Set Hysteresis for the switching threshold Table 14: Submenu "MF1 – Dist" active inactive Limit Dist. Hyst Fig. 24: Displaying the function "Dist." Limit Distance-dependent switching threshold Hyst: Switching threshold hysteresis Dist: Measured distance 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 48: Submenu "Mf1 - Speed

    • –: Once the set speed is exceeded with decreasing distance, the switching output is activated. Factory setting • + / – Table 15: Submenu "MF1 – Speed" © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 49: Submenu "Mf1 - Srvice

    WrnTemp Activate or deactivate warning message when the inner temperature of the measuring device is outside of the permissible thresholds. Options • On • Off Factory setting • On 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 50: Submenu "Preset" - Move To Initialization Position

    We recommend performing the "Preset" in standstill or at very low speeds. The maximum activation time is typically at 10000 cycles. © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 51 4. Activate the multifunction input MF1, e.g. via a proximity initiator, photoelectric sensor or switch. 5. The output value of the distance measuring device corresponds to the value set for "Preset" at the initialization position. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 52: Menu "Mf2

    → Also see page 50, Table 16. Submenu "MF2 – Dist" This submenu corresponds to the submenu "Dist" in the menu "MF1". → Also see page 47, Table 14. © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 53: Menu "Offset

    Value Description Offset Specify offset. The offset is added to the internally determined measurement value. The offset affects all outputs and the display indication. When the "Preset" function is activated, the offset is overwritten by triggering of the preset input. Adjustment range • -300000 … +300,000 mm Factory setting • 0 [mm] enu "Offset" Table 19: M 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 54: Menu "Specfu

    • 200ms: Error/warning is indicted when the error is present for longer than 200 ms. • 50ms: Error/warning is indicted when the error is present for longer than 50 ms. • Off Error/warning is indicated at once, without delay. Factory setting • 200ms © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 55: Perform Reset

    2. Push the key 3. The safety request "Sure?" is displayed. 4. Push the button to reset the measuring device to the delivery state. Push the key to cancel the process. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 56: Operation Via Ethernet (Ethernet Interface)

    • The DHCP server has an interference. • The DHCP server was not ready yet when the distance measuring device was switched on. • The network connection has an interference. © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 57: Ethernet Parameter List

    Table 23: Page "Device information" – field "Software version" Field "Hardware Version" Parameter Description Hardware Displaying the hardware version. Version Read/Write access • Read only Table 24: Page "Device information" – field "Hardware version" 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 58: User Information

    Parameter Description Storage You may only enter user information in the user level "Maintenance staff". This requires the password "esick". Read/Write access • Write only Table 27: Page "User information" – field "Store user information." © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 59: Measurement Values

    Read/Write access • Read only Unit • m/s Acceleration Measurement value "Acceleration". Read/Write access • Read only Unit • m/s Table 29: Page "Measured data" – field "Measurement values" 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 60: Diagnostic Data

    • Read only Unit • h Table 30: Page "Diagnostic data" 9.2.5 Parameter settings NOTE! Parameter changes only enter into permanent effect if they are saved via the button "Storage". © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 61 Input value • 0: 0.1 / 1: 1.0 / 2: 10.0 / 3: 100.0 Factory setting • 1 mm/s Table 32: Page "Parameter settings" – field "Measured value resolution" 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...
  • Page 62 Activate and deactivate multifunction input and output MF1 and multifunction output MF2. Read/Write access • Read and write Input value • 0: off / 1: on Factory setting • On Table 34: Page "Parameter settings" – field "MF1/MF2 activation" © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 63 Threshold Enter switching threshold for the multifunction output MF1. distance Read/Write access • Read and write Input value • –300000 ... 300000 Unit • mm Factory setting • 1990 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...
  • Page 64 • 0: Increasing (positive values) / 1: Decreasing (negative values) / 2: increasing and decreasing Factory setting • Increasing and decreasing Table 37: Page "Parameter settings" – field "MF1, Threshold velocity exceeded" © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 65 MF2. Read/Write access • Read and write Input value • 0: high / 1: low Factory setting • Low Table 39: Page "Parameter settings" – field "MF2, Function configuration" 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...
  • Page 66 • 0: Fast / 1: Medium / 2: Slow Factory setting • Medium Average filter Select filter depth for the speed values. velocity Read/Write access • Read and write Input value • 0: Fast / 1: Medium / 2: Slow Factory setting • Medium © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 67 • 0: Mode 1 / 1: Mode 2 / 2: Mode 3 / 3: Mode 4 Unit • °C Factory setting • –10 Table 43: Page "Parameter settings" – field "Frequency" 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 68: Methods

    • Use the selection button to select the desired option. • Click the button to perform the option. Read/Write access • Write only Input value • 0: Off / 1: On / 2: Auto Factory setting • Auto Table 46: Page "Methods" © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 69: Rs-422 Interface

    7*[0...9]: Seven numeric characters from 0 to 9 CR: carriage return (0x0D) LF: line feed (0x0A) STX: start of text (0x02) ETX: end of text (0x03) Table 47: Protocol type overview 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 70: Commands

    Protocol setup To the DL100 <STX>0121<ETX> From the DL100 <STX>8121<[sign]><7*[0...9]><[sign]><5*[0...9]> <ETX> Example: +432.1 mm, <STX>8124+0004321+00654<ETX> +654 mm/s Reception level Description Protocol setup To the DL100 <STX>0123<ETX> From the DL100 <STX>8123<[sign]><3*[0...9]><ETX> Example: –39dB <STX>8123–39<ETX © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 71: Continuous Measured Value Output

    Continuous output Description Protocol setup distance value on – SerialLink protocol To the DL100 <STX>052201<ETX> From the DL100 <STX>852201<ETX> Then continuous output <STX>0322<[sign]><7*[0...9]><ETX> from the DL100 Example: 5,378.8 mm <STX>0322+0053788<ETX> 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 72: Interface Function

    Select SerialLink protocol Description Protocol setup To the DL100 <STX>023100<ETX> From the DL100: OK <STX>823100<ETX> Select CRLF protocol Description Protocol setup To the DL100 <STX>023101<ETX> From the DL100: OK <STX>823100<ETX> © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 73: Resolution Settings

    Adjust resolution 1 mm Description Protocol setup To the DL100 <STX>022E02<ETX> From the DL100: OK <STX>822E00<ETX> Adjust resolution 10 mm Description Protocol setup To the DL100 <STX>022603<ETX> From the DL100: OK <STX>822E00<ETX> 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 74: Special Functions

    To the DL100 <STX>0118<ETX> From the DL100: OK <STX>8118<12*[0...Z + .]<ETX> Firmware version Description Protocol setup reading interface processor To the DL100 <STX>0119<ETX> From the DL100: OK <STX>8119<12*[0...Z + .]<ETX> Example: <STX>8118V001.002.001<ETX> © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 75: Examples For Command Sequences

    From the DL100: OK <STX>823000<ETX> Re-initialization (cold start) To the DL100 <STX>030A<ETX> From the DL100: OK <STX>040A00<ETX> Then continuous output from the DL100 To the DL100 <STX>030A<ETX> From the DL100: OK <STX>040A00<ETX> 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 76: 11 Cleaning And Maintenance

    Cleaning intervals Cleaning housing Skilled person depending on ambiance conditions and climate Every 6 months Check screw and plug connections at regular intervals. Skilled person Table 48: Maintenance plan © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 77: 12 Troubleshooting

    → See page 44, Table 10 and page 62, Table 33. Table 49: LED status indicators 12.2 Warning messages Display Meaning / possible causes Troubleshooting NoWrn No warnings – 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 78: Error Messages

    • Re-align distance measuring device and reflector. → For alignment and mounting, see page 23, chapter 6. eLaser The service life of a measurement laser is Interchange measuring device. exceeded. © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 79: Return

    • Dispose of the distance measuring device according to the respective country-specific provisions. 13 Repair Repairs must only be performed by the manufacturer. The manufacturer's warranty will lapse in case of interruptions and changes to the device. 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 80: 14 Technical Data

    Technical data 14 Technical data NOTE! You may download, save and print the online datasheet with technical data, dimensions and connection diagrams for your distance measuring device online at "www.sick.com/Dx100". © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 81: Dimensions

    All dimensions in mm (inch) Fig. 25: Dimensions distance measuring device DL100 Pro Optical axis sender Optical axis receiver Device zero point Threaded mounting hole M5 LED "Status" Display Operating elements 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 82: Device Selection For The Rs-422 Interface

    2 pursuant to EN 60825-1 /CDRH CW modulation ± 0.85 Po sine-shape modulated Maximum output ≤ 1.9 mW Pulse duration 6.8 ns Wave length 655 nm Frequency ≥ 90 MHz Light spot dimensions Typical 5 mm + (2 mm x distance [m]) Average service life Typically 100 000 h at +25 °C Table 53: Laser/Optics © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 83: Performance

    • Hi > 12 V • Lo < 3 V → Also see page 46, Table 13 parameter "ActStat". Protective circuit No, not reverse polarity protected Table 56: Inputs 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 84: Outputs

    • Capacity: 100 nF • Inductive 20 mH Table 57: Outputs 14.8 Interfaces RS-422 Process data interface Baudrate RS-422 Depending on length of cable Ethernet Configuration interface Table 58: Interfaces © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 85: Ambient Conditions

    • Casing: Cast aluminum GD-AlSi12Cu1 (3.2982.05) • Front screen: PMMA Connections M12, SpeedCon™ Display • 6 points with a 5 x 7 point matrix • Overflow is displayed with the maximum value that can be displayed, –99999 or 999999. Table 60: Constructive setup 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 86: 15 Accessories

    Fig. 26: Reflector 0.3 x 0.3 m² Diamond Grade, mounted Description Reflector 0.3 x 0.3 m² Diamond Grade, mounted on base plate ALMG3 Type PL240DG Part no. 1017910 Fig. 27: Reflector 0.6 x 0.6 m² Diamond Grade, mounted Description Reflector 0.6 x 0.6 m² Diamond Grade, mounted on base plate ALMG3 Type PL560DG Part no. 1016806 © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 87 Fig. 28: Reflector 1.0 x 1.0 m² Diamond Grade, mounted Description Reflector 1.0 x 1.0 m² Diamond Grade, mounted on base plate ALMG3 Type PL880DG Part no. 1018975 Fig. 29: Reflector 0.3 x 0.3 m² Diamond Grade, mounted, including heating Description Reflector 0.3 x 0.3 m² Diamond Grade, mounted, on base plate ALMG3, including controlled heating +20 °C, 230 V AC, 200 W, IP 64 Type PL240DG-H Part no. 1022926 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 88: Reflective Tape

    Reflector 0.6 x 0.6 m² Diamond Grade, mounted, on base plate ALMG3, including controlled heating +20 °C, 230 V AC, 200 W, IP 64 Type PL560DG-H Part no. 1023888 15.1.2 Reflective tape Fig. 31: "Diamond grade" reflective tape Description "Diamond grade" reflective tape, size customizable Type REF-DG- Part no. 4019634 Description "Diamond grade" reflective tape, curve 749 x 914 mm Type REF-DG- Part no. 5320565 © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 89: Connection Systems

    Type DOL-1208-G10MAH1 Part no. 6032450 Description Female connector, M12, 8-pin, straight, 20m, PUR halogen free, shielded, twisted in pairs for SSI and DME HIPERFACE Type DOL-1208-G20MAH1 Part no. 6032451 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 90: Cable

    Description Cable, by meter, 8-pin, PUR halogen free, shielded, twinned pair Type LTG-3108-MW Part no. 6032456 Temperature range • Moved: –25 … +60 °C • Fixed: –50 … +80 °C Sheath PUR black Shield Tinned copper braid © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 91: Mounting Systems

    Ø 5.4 (0.21) 137 (5.39) 85.3 (3.36) (4.96) All dimensions in mm (inch) Fig. 33: Alignment bracket Description Alignment bracket Type BEF-AH-DX100 Part no. 2058653 Material: Zinc-plated steel sheet 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...

  • Page 92: Other Accessories

    Description Cooling Casing Type TPCC-Dx100 Part no. 6048328 Material: Glass-fiber reinforced plastic (GFK) Operating ambiance temperature –20 … +75 °C (short-term +80 °C) Supply voltage 24 V DC ± 20 % Current consumption 15 A at 24 V DC Enclosure rating IP 54 © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 93: 16 Menu Structure

    Functn ActSta Functn Count Choose option Dist Speed Srvice LsrOff Preset Display only Menu depending on selection of Functn ActSta Functn Count Dist Srvice Choose option Speed Display only 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...
  • Page 94 Choose option Choose option Choose option SpecFu Only versions Only versions DL100-xxHxxxxx DL100-xxxBxxxx AvgDst AvgSpd ErrRej Heat FreqSet Reset Sure? Choose option Choose option Choose option Enter value Choose option © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...

  • Page 95: Index

    Transport inspection ............. 21 Laser irradiation ............15 Troubleshooting ............. 76 LEDs ................19 Type Label ..............16 Limitations of liability ............ 10 UL safety notes ..............7 Mounting ................ 23 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...
  • Page 96 Operating instructions Distance measuring device DL100 Pro – RS-422 Index Wiring notes ..............32 © SICK AG • Subject to change without notice • 8014753/ZVZ7/2018-03-22...
  • Page 97 Operating instructions Distance measuring device DL100 Pro – RS-422 8014753/ZVZ7/2018-03-22 • © SICK AG • Subject to change without notice...
  • Page 98 E-Mail sales.gsg@sick.com Hong Kong Slovakia Phone +852 2153 6300 Phone +421 482 901201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Hungary Slovenia Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

Table of Contents