SICK DL100 Pro - PROFINET IO High Feature Operating Instructions Manual
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SICK DL100 Pro - PROFINET IO High Feature Operating Instructions Manual

SICK DL100 Pro - PROFINET IO High Feature Operating Instructions Manual

Distance measuring device
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O P E R A T I N G I N S T R U C T I O N S
DL100 Pro – PROFINET IO High Feature
DISTANCE MEASURING DEVICE

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Summary of Contents for SICK DL100 Pro - PROFINET IO High Feature

  • Page 1 O P E R A T I N G I N S T R U C T I O N S DL100 Pro – PROFINET IO High Feature DISTANCE MEASURING DEVICE...
  • Page 2 Changes and abbreviations of this work are prohibited without the express written agreement of SICK AG. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 3: Table Of Contents

    Transport inspection ............... 24 Storage ..................25 Mounting ..................26 Mounting process ..............26 Mounting notes ............... 26 6.3 Choose and mount reflector ..........27 Placement of multiple distance measuring device ....28 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 4 Submenu "MF1 – Srvice" ........49 8.5.11 Submenu "Preset" – move to initialization position ..............50 8.5.12 Menu "MF2" ............52 8.5.13 Menu "Offset" ............53 8.5.14 Menu “SpecFu” ............53 Perform reset ................55 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 5 10.3.13 Module 25: "Special Functions" ......93 10.3.14 Module 30: "Serial No/i8b" ........95 10.3.15 Module 31: "Product Code/i9w" ......95 10.3.16 Module 32: "Version HW/i8b" ........ 96 10.3.17 Module 33: "Version FPGA/i10w" ......96 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 6 Connection cables with M12-connector, straight on M12-connector, straight ....112 15.2.2 Connection cables with M12-connector, angled on M12-connector, straight ..... 112 15.2.3 Connection cables with M12-connector, straight on RJ45-connector, straight ....112 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 7 M12-connector, straight with cable on open end ............... 113 15.2.6 M12-connector, angled with cable on open end ............... 113 15.3 Mounting systems..............114 15.4 Other accessories ..............115 Menu structure................116 Index ......................118 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 8 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 9: Important Safety Notes

    NFPA79 applications only. UL-listed adapters providing field wiring leads are available. Refer to the product information. → See "www.sick.com/dl100". IND. CONT. EQ. 4R97 CAUTION! Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 10: General

    General Information on the operating instructions These operating instructions offer important notes on handling of the distance measuring devices DL100 Pro of SICK AG. A prerequisite for safe work is compliance with all indicated safety notes and instructions. Furthermore, the local work safety regulations and general safety provi- sions applicable for the application of the distance measuring device must be complied with.

  • Page 11: Explanation Of Symbols

    … indicates a potentially harmful situation that may lead to property damage if not avoided. Advice and recommendations NOTE! … emphasizes useful advice and recommendations, as well as information for efficient and trouble-free operation. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 12: Limitations Of Liability

    For quick processing of the call, keep the data of the type label, such as type code, serial number, etc. ready. EC Declaration of Conformity → The EC Declaration of Conformity can be downloaded from "www.sick.com/dl100". © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 13: Environmental Protection

    Therefore: • Always observe the applicable environmental protection provisions. • Upon proper disassembly, send the disassembled components to recycling. • Separate the materials by type and recycle them. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 14: Safety

    SICK AG assumes no liability for direct or indirect loss or damage resulting from use of the product. This in particular applies for any differing use of the product that does not meet the intended purpose and that is not described or mentioned in this documentation.

  • Page 15: Requirements To Skilled Persons And Operating Staff

    Work safety and special danger Observe the safety notes listed here and the warnings in the other chapters of these instructions to reduce dangers to health and avoid dangerous situations. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 16: Warning At The Device

    CW-MODULATION ± 0.85 P WAVELENGTH = 655nm FREQUENCY ≥ 90 MHz Fig. 1: Warning at the device: Laser category 2 (EN/IEC 60825-1:2014) Identical laser class for issue EN/IEC 60825-1:2007 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 17: Danger Notes And Operational Safety

    Be particularly careful during mounting and alignment work. • Do not open the housing. Opening the housing will not switch off the laser. Opening the housing may increase the level of risk. • Current national regulations regarding laser protection must be observed. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 18: Identification

    Serial number High Feature device variant Assignment for female connector Port 2 Assignment for supply voltage plug 10 Icon: Distance sensor reflector mode 11 Barcode 12 Production year and month © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 19: Setup And Function

    Device zero point Optical axis sender Optical axis receiver Bore for knurled screw of the optional alignment bracket Holder for optional alignment bracket Electrical connection Display and operating unit 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 20: Function

    The measured distance is transferred via the "PROFINET IO" interface and may be used, e.g. for the control unit or a position-control circuit. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 21: Display And Operating Elements

    • LED green: Ethernet present • LED orange flashing: Data transmission Interface PROFINET IO → See following table "LEDs BF and SF". Bus status → See following table "LEDs BF and SF". Table 1: LEDs 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 22 • Switch to the next lower menu level. • Save parameter change. • Confirm selection. • Leave parameter without saving. Switch to the next higher menu level. Table 5: Keys © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 23: Display

    6 digits available, only 5 digits are displayed and the 6th digit (on the left) is replaced with! (an exclamation mark). The characters scroll while the firmware versions are being displayed. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 24: Transport And Storage

    • Initiate complaints. NOTE! Report every defect as soon as you recognize it. Damages claims can only be asserted within the applicable complaint periods. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 25: Storage

    • Storage temperature: –40 to 75 °C • Relative humidity: max. 95 %, non-condensing • At storage exceeding 3 months, regularly inspect the general condition of all components and the packaging. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 26: Mounting

    • To avoid condensation, do not expose the distance measuring device to any quick temperature changes. • Observe the assembly notes for the reflector. → See page 26, chapter 6.2. • Keep sufficient distance to other distance measuring devices. → See page 28, chapter 6.4. • Keep sufficient distance to data transmission photoelectric switches. → See page 30, chapter 6.5. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 27: Choose And Mount Reflector

    Installing the reflector on highly reflective surfaces Left: Installed in driving axis, installed at the right in the lifting axis Distance measuring device Highly reflective surface Reflector Inclination of approx. 1° to 3° 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 28: Placement Of Multiple Distance Measuring Device

    Light beams in the same direction Fig. 9: Placement of two distance measuring devices with light beams in the same light direction. Distance measuring device DL100 Pro Reflector Minimum distance Maximum scanning range © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 29 Light beams in the opposite direction Fig. 10: Placement of two distance measuring devices with light beams in the opposite direction. Distance measuring device DL100 Pro Reflector Minimum distance 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 30: Place The Distance Measuring Device Towards The Adjacent Data Transmission Photoelectric Switch

    Fig. 11: Placement of the distance measuring device to the data transmission photoelectric switch ISD Distance measuring device DL100 Pro Reflector Data transmission photoelectric switch ISD300, ISD400-1xxx or ISD400-6xxx Minimum distance © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 31: Align Distance Measuring Device And Reflector Against Each Other

    Maximum signal attenu- tion [dB] ation [dB] –32 –37 –44 –49 –54 –59 –63 –68 –72 –77 –76 –81 –84 –89 –85 –90 –91 –96 Table 6: Damping values 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 32: Mount Alignment Bracket And Distance Measuring Device

    Fig. 12: Mount alignment bracket Mounting screw M5 Alignment bracket 2. Turn out knurled screw until the distance measuring device can be inserted. 3. Move distance measuring device into the alignment bracket. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 33: Distance Measuring Device Above Alignment Bracket

    Fig. 14: Attach distance measuring device with the knurled screw Knurled screw Distance measuring device above alignment bracket Align the distance measuring device with the alignment bracket according to the following figures. The sensor light spot must hit the center of the reflector. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 34 Set screw to align the distance measuring device in X-direction Alignment in Y-direction Fig. 16: Align distance measuring device in Y-direction using the alignment bracket Set screw to align the distance measuring device in Y-direction © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 35: Electrical Connection

    Wiring Notes ATTENTION! Fault from improper wiring! Improper wiring may cause malfunctions in operation. Therefore: • Only use shielded cables with twisted pair wires. • Observe wiring notes. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 36 • Potential balancing currents through the cable shield must be prevented by suitable measures. • Do not install the cable in parallel to the other lines, in particular not devices with a high electromagnetic interference, such as frequency converters. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 37 Cables that are sources of interference, such as control cables for inductive loads, motor brakes Cables that are strong sources of interference, such as frequency converter output cables, supply to welding plants; power cables 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 38 Electrical connection Fig. 20: Briefly connect shield with a large area - earth both sides © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 39: Electrically Connect Distance Measuring Device

    • Connection 3 “Ethernet Port 2“ Fig. 21: Position of the electrical connections Plug for the supply voltage Female connector for Ethernet Port 1 Female connector for Ethernet Port 2 not connected 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 40: Connection Diagrams

    Send data signal, not inverted orange white/green Receive data signal, not inverted Tx– orange Send data signal, inverted Rx– green Receive data signal, inverted Table 8: Description socket Port 1 and Port 2 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 41: Operation At The Measuring Device

    • Wait for approx. 2 minutes. The display automatically switches back to measured value display without operation of a key. Any settings made are also saved. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 42: Change Value

    Display of the pending warnings. When an error is pending, the LED PWR flashes red. When no errors are pending, no errors are displayed. → Also see page 101, chapter 12.3, list of possible errors. Table 9: Main menu © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 43: Menu "Swvers

    Main menu → → Menu → → SwVers → → HwVers Push the -key so that the parameter "HwVers" is displayed. Parameter Description HwVers Version number display Table 11: Menu "HwVers" 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 44: Menu "Profin

    • The parameter is only displayed if the option "Yes" is selected for the parameter "more". Options • 0.1 • 1.0 • 10.0 • 100.0 • freRes Factory setting • 0.1 mm/s Table 12: Menu "Profin" © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 45: Menu "More

    • Enable: Multifunction input/output MF1 and multifunction output MF2 are activated. • Disable: Multifunction input/output MF1 and multifunction output MF2 are deactivated. Factory setting • Disable Table 14: Menu "MFx On" 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 46: Menu "Mf1

    No further submenu is displayed for the option “LsrOff”. When the multifunction input MF1 is active, the laser is switched off. Count Counts the switching events of the multifunction input/output. The counter is reset by deactivation and activation of the distance measuring device. Table 15: Menu “MF1” © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 47: Submenu "Mf1 - Dist

    Set Hysteresis for the switching threshold Table 16: Submenu "MF1 – Dist" active inactive Limit Dist. Hyst Fig. 24: Displaying the function "Dist." Limit Distance-dependent switching threshold Hyst: Switching threshold hysteresis Dist: Measured distance 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 48: Submenu "Mf1 - Speed

    • –: Once the set speed is exceeded with decreasing distance, the switching output is activated. Factory setting • + / – Table 17: Submenu "MF1 – Speed" © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 49: Submenu "Mf1 - Srvice

    Possible reasons may be incorrect measure- ments, interruption of the light beam, optical interferences or electrical interferences. Options • On • Off Factory setting • On 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 50: Submenu "Preset" - Move To Initialization Position

    We recommend performing the "Preset" in standstill or at very low speeds. The maximum activation time is typically at 10000 cycles. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 51 4. Activate the multifunction input MF1, e.g. via a proximity initiator, photo- electric sensor or switch. 5. The output value of the distance measuring device corresponds to the value set for "Preset" at the initialization position. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 52: Menu "Mf2

    → Also see page 47, Table 16. Submenu "MF2 – Speed" This submenu corresponds to the submenu "Speed" in the menu "MF1". → Also see page 48, Table 17. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 53: Menu "Offset

    Requirements for the display • Menu “more”: Option “Yes” Parameter Description AvgDst Select filter depth for the distance values. Options • Medium • Slow • Fast Factory setting • Medium 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 54 • Only for versions with heating DL100-xxHxxxxx This menu is used to set the temperature at which the heating is to activate. The hysteresis is set firmly to 2 K. Adjustment range • -10 … +40 °C Factory setting • -10 °C © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 55: Perform Reset

    2. Push the key 3. The safety request "Sure?" is displayed. 4. Push the button to reset the measuring device to the delivery state. Push the key to cancel the process. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 56: Operation Via Ethernet (Ethernet Interface)

    Display of the device type Read/Write access • Read only Serial number Display of the device's serial number Read/Write access • Read only Table 23: Page "Device information" – field "Device information" © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 57: User Information

    "Store user information". Field "Device name" Parameter Description Name Enter optional device name for device identification. Read/Write access • Read and write Factory setting • Empty Table 27: Page "User information" – field "Device name" 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 58: Measurement Values

    Click the button "Auto-Scale Y" to adjust the display to the current measurement values. Read/Write access • Read and write Unit • m Table 30: Page "Measured data" – field "Distance value" © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 59: Diagnostic Data

    Display of current errors: Laser, temperature, level and plausi- bility Read/Write access • Read only Level Display of the current reception level (damping value) Read/Write access • Read only 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 60: Parameter Settings

    Specify present value for the distance measurement value. Read/Write access • Read and write Input value • –300000 ... 300000 Unit • mm Factory setting • 0 Table 33: Page "Parameter settings" – field "General settings" © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 61 Activate and deactivate multifunction input and output MF1 and multifunction output MF2. Read/Write access • Read and write Input value • 0: off / 1: on Factory setting • Off Table 36: Page "Parameter settings" – field "MF1/MF2 activation" 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 62 MF1. Read/Write access • Read and write Input value • 0: high / 1: low Factory setting • Low Table 37: Page “Parameter settings” – field “MF1 Function configuration” © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 63 Threshold Enter switching threshold for the multifunction output MF1. velocity Read/Write access • Read and write Input value • 0 ... 15000 Unit • mm/s Factory setting • 5000 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 64 • The warning messages "Measurement stability", "Level", "Laser", "Temperature" and "Device not ready" are activated. The message "Heater state" is deactivated. Table 40: Page "Parameter settings" – field "MF1, Service configuration" © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 65 You may reset the counters via the button "Reset MF2". Read/Write access • Read and write Input value • –2147483648 ... 2147483647 Table 42: Page "Parameter settings" – field "Number MF activation" 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 66 "0". Read/Write access • Read and write Input value • 0: off / 1: 50 ms / 2: 200 ms Factory setting • 200 ms Table 43: Page “Parameter settings” – field “Advanced device function” © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 67 Click the button "Parameter Reset" to reset the parameters to factory settings. Reset Read/Write access • Write only Table 47: Page "Parameter settings" – field "Set parameters to default values" 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 68: Ethernet Settings

    • Use the selection button to select the desired option. • Click the button to perform the option. Read/Write access • Write only Input value • 0: Off / 1: On / 2: Auto Factory setting • Auto Table 49: Page "Methods" © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 69: Profinet Io-Interface

    DL100 Pro can be downloaded from “www.sick.com/dl100”. The GSD file defines modules with which the different control tasks can be adjusted flexibly. → Also see page 71, chapter 10.2 10.2 “Modules for cyclic data transmis- sion“ and page 76, chapter 10.3 “Module description“. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 70: Device Description File (Gsd)

    2. Follow the instructions in the online help or user manual of the network engineering tool to import the device description file. The hardware catalog is displayed in the network engineering tool. You may use a PROFINET IO network engineering tool to configure the dis- tance measuring device for your application. You need the device descrip- tion file (GSD) for this. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 71: Configure Participants

    The modules can be selected user-defined under consideration of the following conditions: • Maximum number of modules: 16 • Maximum total length of the process data: 48 input bytes and 32 output bytes The distance measuring device can be adjusted flexibly to the different control tasks with the modules. The different modules are described with their respective characteristics in the GSD file. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 72: Module Types And Module Designation

    Input value to the master, comprising 2 words with the code "Distance" • Preset Dyn/o2w Output value from the master to the device, comprising 2 words with the code "Preset Dyn" © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 73: Module Overview

    Output bit 0 ... 29 Delete preset Output bit 30 ... Activate preset Output bit 31 ... 6 words Input module Timestamp Input 4 words Distance Input 2 words 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 74 16 bit 5 bytes Input module Temperature [°C] Input 1 byte Signal level [dB] Input 2 bytes Service hours [10h] Input 2 bytes Table 54: Module overview – “02_Device state” © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 75 [MF2 Service] Not Parameter Off / on Ready [MF2 Service] Heating Parameter Off / on Status Empty Parameter Preset Static [mm] Parameter –300000 ... module 300000 Empty Parameter Offset [mm] Parameter –300000 ... module 300000 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 76: Module Description

    This module reads the current distance value according to the settings of offset and resolution. Note If a device error, missing reflector or contamination led to no valid measurement value being present, the value "0" is output for distance and the corresponding bits are set in the status bytes. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 77: Module 2: "Distance/I1W

    • Value above 32766: 32767 (Hex 0x7FFF) is output. If a device error, missing reflector or contamination led to no valid measurement value being present, the value "0" is output for distance and the corresponding bits are set in the status bytes. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 78: Module 3: "Speed/I2W

    Input values Rel. Adr. Description Current speed in selected resolution. Depending on resolution, one digit corresponds to 0.1m/s to 100 mm/s. Type • Prefix-applied 32 bit digit in a complement of two © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 79: Module 4: "Distance/I2W, Speed/I2W

    Current distance in the current resolution under consideration of offset. Depending on resolution, one digit corresponds to 0.1 to 100 mm. Type • Prefix-applied 32 bit digit in a complement of two Current speed in selected resolution. Depending on resolution, one digit corresponds to 0.1m/s to 100 mm/s. Type • Prefix-applied 32 bit digit in a complement of two 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 80 Determines the resolution of the speed value if the value “free resolution Speed Resolution [µm/s]” has been selected in the “Resolu- tion” parameter. Value range • 1 ... 100,000 µm/s Default value • 1,000 µm/s © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 81: Module 5: "Distance/I2W, Preset Dyn./O2W

    0.1 to 100 mm. Type • Prefix-applied 32 bit digit in a complement of two 0.30 • Bit 30 is not set (0): The offset and preset values are left at the original settings. • Bit 31 is set (1): The offset and preset values are reset to "0". Type • Bit: 0 or 1 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 82: Module 6: "Time/I4W, Distance/I2W

    Notes If a device error, missing reflector or contamination led to no valid measurement value being present, the value "0" is output for distance and the corresponding bits are set in the status bytes. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 83: Module 7: "Time/I4W, Distance/I2W/Speed/I2W

    Description This module reads the current distance and speed. The distance is read according to the settings of offset and resolution. The speed is read according to the settings of offset and resolution. Additionally, the module receives the time stamp for the time at which the measurement value was recorded. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 84 Current distance in the current resolution under consideration of offset. Depending on resolution selected, one digit corresponds to 0.1 to 100 mm. Type • Prefix-applied 32 bit digit in a complement of two Current speed in the current resolution under consideration of offset. Depending on the selected resolution, one digit corresponds to 0.1m/s to 100 mm/s. Type • Prefix-applied 32 bit digit in a complement of two © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 85: Module 10: "Status/I2B, Control/O2B

    Module 10: "Status/i2b, Control/o2b" Type Input and output module, 2 bytes Description This module reads the status bytes of the device and writes the control bytes into the device. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 86 → see page 87, chapter 10.3.9, operating hours Type • 1 bit Bit = 1: Laser off • 1 bit Bit = 1: Heating on Type • 1 bit Bit = 1: MF1 is active. Type • 1 bit © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 87: Module 13: "13-Temp/I1B, Level/I2B, Hrs/I2B

    Type • 1 bit 10.3.9 Module 13: "13-Temp/i1b, Level/i2b, Hrs/i2b" Type Input module, 5 bytes , consistent Description In this module, diagnosis data can be read from the device. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 88: Module 20: "Mfx

    • [Output] Service: The output switches when at least one of the service bits activated was set. • [Input] Laser Off: The measurement laser is deactivated via the input. • [Input] Preset Static: "Preset Static" function is activated via the input. Standard value • [Output] Distance Threshold: © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 89 • Both directions [+/–] Standard value • Both directions [+/–] [MF1 Service] The output switches when the laser module emits a warning. Laser Warning Value range • Off • On Standard value • On 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 90 • On Standard value • On [MF1 Service] The output switches when the device heating is on. Heating Status Value range • Off • On Standard value • Off © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 91 • 5,000 mm/s [MF2 Speed] Select direction for detection in which the speed is exceeded. Mode Value range • Negative direction [–] • Positive direction [+] • Both directions [+/–] Standard value • Both directions [+/–] 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 92 • On Standard value • On [MF2 Service] The output switches when the device heating is on. Heating Status Value range • Off • On Standard value • On © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 93: Module 22: "Setup Preset Static

    • 0 10.3.13 Module 25: "Special Functions" Type Configuration module, no input and output data Description This module can be used to influence the conduct of the measuring algorithm, temperature stability by setting of the temperature threshold for activation of the heating and the frequency mode. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 94 Standard value • 200ms Heating Switching threshold in degrees Celsius, under which the Threshold heating is activated [degC] Value range • –10 ... 40 °C Standard value • -10 °C © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 95: Module 30: "Serial No/I8B

    This module can be used to request the device product code. Input values Rel. Adr. Description Display of the product code, e.g. DL100-XXXX. Unused characters at the end of the character chain are filled up by zero bytes (0x00). Type • 18 ASCII characters 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 96: Module 32: "Version Hw/I8B

    This module can be used to request the version number of the device's main controller firmware. Note If the value is not present in the device, a zero byte (0x00) is transferred for every character. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 97: Module 35: "Version Uc2/I10W

    We recommend performing the "Preset" in standstill or at very low speeds. The maximum activation time is typically at 10000 cycles. After restart, the offset value determined in the preset is maintained. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 98 4. The output value of the distance measuring device corresponds to the value set for "Preset" at the initialization position. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 99: Cleaning And Maintenance

    Cleaning intervals Cleaning housing Skilled person depending on ambience conditions and climate Every 6 months Check screw and plug connections at regular intervals. Skilled person Table 57: Maintenance plan 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 100: Troubleshooting

    – • Configure device and/or check configura- Device not configured or incorrectly config- tion. ured. LED BF on. LED SF off. No Ethernet cable connected. • Connect Ethernet cable. LED BF off or flashing. LED SF PROFINET station flashing test active. – flashing. Table 58: LED status display © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 101: Warning Messages

    • Re-align distance measuring device and reflector. → For alignment and mounting, see page 26, chapter 6. eLaser The service life of a measurement laser is Interchange measuring device. exceeded. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 102: Profinet Io Error Messages

    For recommended damping values, see page 31, Table 6. Lens or reflector contaminated. Clean external lens surfaces like the reflector and the lens Movement too fast. Check maximum movement speed. © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 103: Return

    • Dispose of the distance measuring device according to the respective country-specific provisions. 13 Repair Repairs must only be performed by the manufacturer. The manufacturer's warranty will lapse in case of interruptions and changes to the device. 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 104: Technical Data

    Technical data 14 Technical data NOTE! You may download, save and print the online datasheet with technical data, dimensions and connection diagrams for your distance measuring device online at "www.sick.com/dl100". © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 105: Dimensions

    All dimensions in mm (inch) Fig. 25: Dimensions distance measuring device DL100 Pro Optical axis sender Optical axis receiver Device zero point Threaded mounting hole M5 LED "Status" Display Operating elements 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 106: Laser/Optics

    • Without heating: < 250 mA at 24 V DC • With heating : < 1.000 mA at 24 V DC Residual ripple < 5 V within the permissible supply voltage U Table 64: Supply © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 107: Inputs

    • Capacity: 100 nF • Inductive 20 mH Table 66: Outputs 14.7 Interfaces Data interface PROFINET IO / RT, Conformance Class B, PN specification V2.3, Process data interface, access via SOPAS ET Data transmission rate 100 Mbit/s fullduplex Table 67: Interfaces 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 108: Ambient Conditions

    • Casing: Cast aluminium GD-AlSi12Cu1 (3.2982.05) • Front screen: PMMA Connections M12, SpeedCon™ Display • 6 points with a 5 x 7 point matrix • Overflow is displayed with the maximum value that can be displayed, –99999 bzw. 999999. Table 69: Constructive setup © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 109: Device Selection

    → For more information on the versions “PROFIBUS IO”, "SSI" and RS-422", see "www.sick.com/dl100". 15 Accessories 15.1 Reflectors and reflective tape 15.1.1 Reflectors Fig. 26: Reflector 0.3 x 0.3 m² Diamond Grade, mounted Description Reflector 0.3 x 0.3 m² Diamond Grade, mounted on base plate ALMG3 Type PL240DG Part no. 1017910 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 110 Fig. 27: Reflector 0.6 x 0.6 m² Diamond Grade, mounted Description Reflector 0.6 x 0.6 m² Diamond Grade, mounted on base plate ALMG3 Type PL560DG Part no. 1016806 Fig. 28: Reflector 1.0 x 1.0 m² Diamond Grade, mounted Description Reflector 1.0 x 1.0 m² Diamond Grade, mounted on base plate ALMG3 Type PL880DG Part no. 1018975 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 111: Reflevtive Tape

    Fig. 30: Reflector 0.6 x 0.6 m² Diamond Grade, mounted, including heating Description Reflector 0.6 x 0.6 m² Diamond Grade, mounted, on base plate ALMG3, including controlled heating +20 °C, 230 V AC, 200 W, IP 64 Type PL560DG-H Part no. 1023888 15.1.2 Reflevtive tape Fig. 31: "Diamond grade" reflective tape Description "Diamond grade" reflective tape, size customizable 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 112: Connection Systems

    M12, straight 4-pin, D-coded on connector RJ45, straight 15.2.4 Connection cables with M12-connector, angled on RJ45-connector Description Type Order-No. Connection cable, Ethernet-Patch-Kabel, 2 m, connector SSL-2J04-F02MZ90 6048253 M12, angled 4-pin, D-coded on connector RJ45 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 113: M12-Connector, Straight With Cable On Open End

    M12, connector, angled, 4-pin, D-coded, cable 5 m on open STL-1204-W05MZ90 6048257 M12, connector, angled, 4-pin, D-coded, cable 10 m on STL-1204-W10MZ90 6048258 open end M12, connector, angled, 4-pin, D-coded, cable 25 m on STL-1204-W25MZ90 6048259 open end 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 114: Mounting Systems

    Ø 5.4 (0.21) 137 (5.39) 85.3 (3.36) (4.96) All dimensions in mm (inch) Fig. 32: Alignment bracket Description Alignment bracket Type BEF-AH-DX100 Part no. 2058653 Material: Zinc-plated steel sheet © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...

  • Page 115: Other Accessories

    Description Cooling Casing Type TPCC-Dx100 Part no. 6048328 Material Glass-fiber reinforced plastic (GFK) Operating ambience temperature –20 … +75 °C (short-term +80 °C) Supply voltage 24 V DC ± 20 % Current consumption 15 A at 24 V DC Enclosure rating IP 54 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 116: Menu Structure

    Srvice LsrOff Preset Choose option Display only Menu depending on selection of Functn siehe ActSta Functn Count Dist Speed Srvice Choose option Display only * * Display as ticker © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 117 Option wählen Option wählen Wert eingeben Wert eingeben Wert eingeben Srvice WrnLsr WrnLvl WrnTemp WrnPlb NotRdy Heat Option wählen Option wählen Option wählen Option wählen Option wählen Option wählen 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...

  • Page 118: Index

    Multiple distance measuring device ...... 28 Notes ................ 26 Process..............26 Factory settings ............. 55 Reflector ..............27 Function ................. 20 Mounting systems ............115 Non-Intended Use ............14 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17...
  • Page 119 UL safety notes ..............9 Selection ..............27 Reflectors ..............109 Accessories ............109 Warning messages ............101 Repair ................103 Wiring Notes ..............35 Reset ................55 Return ................103 8021823/126P/2018-12-17 • © SICK AG • Subject to change without notice...
  • Page 120 Phone +852 2153 6300 Phone +421 482 901 201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Hungary Slovenia Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 E-Mail info@sick-india.com E-Mail info@sickautomation.co.za Further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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