SICK D 35 Series Operating Instructions Manual
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SICK D 35 Series Operating Instructions Manual

Distance sensors
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OPERATING INSTRUCTIONS
Dx35
DISTANCE SENSORS

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  • Page 1 OPERATING INSTRUCTIONS Dx35 DISTANCE SENSORS...
  • Page 2 Germany Copyright This work is protected by copyright. The associated rights are reserved by SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law. Any modifica- tion, abridgment, or translation of this document is prohibited without the express written permission of SICK AG.

  • Page 3: Table Of Contents

    Aligning the DL and DR variants ..........23 Alignment aid for infrared models ......... 23 Electrical connection ..............25 Safety ..................25 Wiring instructions ..............25 Connecting the distance sensor electrically ......26 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...
  • Page 4 Output as alarm output ............51 10.5 Centering function or center displacement ......52 10.6 Teach confirmation function ..........53 10.7 Device backward compatibility (DBC) ........54 10.8 Timer function ................. 54 © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...
  • Page 5 Structural design ..............61 13.10 "Repeatability" diagrams ............61 13.10.1 DT35 and DS35 models ......... 61 13.10.2 DL35 and DR35 models......... 63 Accessories ..................64 15 Configuration overview ..............65 Index ......................66 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...
  • Page 6 © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 7: Important Safety Notes

    Adapters including field wiring cables are available. → See “www.sick.com/Dx35” CAUTION! Using control elements or settings or executing proce- dures other than those specified in this document may result in dangerous exposure to radiation. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 8: General Information

    These operating instructions do not provide information on operating the machine or system in which the device is integrated. For information about this, refer to the operating instructions of the specific machine. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 9: Explanation Of Symbols

    … indicates a possible hazardous situation which may lead to physical damage if it is not avoided. Tips and recommendations NOTE! … highlights useful tips and recommendations as well as information for efficient and trouble-free operation. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 10: Limitation Of Liability

    Before calling, make a note of all type label data such as type code, serial number, etc., to ensure faster process- ing. EU declaration of conformity → You can download the EU declaration of conformity from “www.sick. com/Dx35”. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 11: Environmental Protection

    General information Environmental protection → See “Disposal”, Chapter 12 on page 55 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 12: Safety

    The DL35 and DR35 distance sensors are opto-electronic sensors for per- forming non-contact distance measurement on reflective tape. SICK AG assumes no liability for losses or damage arising from the use of the product, either directly or indirectly. This applies in particular to use of the product that does not conform to its intended purpose and is neither described nor mentioned in this documentation.

  • Page 13: Requirements For Skilled Persons And Operating Personnel

    Laser Notice No. 50 except for deviations pursuant to laser notice dated 24/06/2007 No. 50, dated June 24, 2007 Fig. 1: Warning symbol on sensor with class 2 laser 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 14: Operational Safety And Particular Hazards

    Please observe the safety notes and the warnings listed here and in other chapters of these operating instructions to reduce the possibility of risks to health and avoid dangerous situations. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 15: Hazard Warnings And Operational Safety

    “Dx35 distance sensor” type label 1 2D code 2 For type description, see type code 3 Article number (order number) 4 Year and month of manufacture 5 Serial number 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 16: Type Code

    Analog current or voltage output (Q2), switching output (Q1) and IO-Link Measurement Optimized for natural objects Optimized for reflective tape Other info Additional characters possible Table 1: “Dx35 distance sensor” type code © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 17: Design And Function

    Q1 and Q2 • "Q1" and "Q2" LEDs flash simultaneously: teach is being performed. in teach mode • "Q1" and "Q2" LEDs flash alternately for 5 seconds: teach failed. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...
  • Page 18 Alignment quality indicator (IR models only) Q2 near, Q2 far, • The greater the number of LEDs that light up, the better slow … fast the teach-in quality. in alignment mode © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...
  • Page 19 10 seconds: Enter or leave expert mode. • In teach mode After previously performing teach, press select and set pushbuttons simultaneously for less than 1 second: Enter or leave fine teach. Table 5: Operating pushbuttons 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 20: Function

    For the DT35 and DL35 models, the Q2 output can be configured as a cur- rent output (4 … 20 mA), voltage output (0 … 10 V), or switching output. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 21: Transport And Storage

    • File a complaint. NOTE! Complaints regarding defects should be filed as soon as these are detected. Damage claims are only valid before the applicable complaint deadlines. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 22: Storage

    For storage periods of longer than 3 months, check the general condition of all components and packaging on a regular basis. NOTE! Other storage conditions may apply to special equip- ment. → See separate operating instructions for special equipment. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 23: Mounting

    5 seconds. 4. Perform coarse alignment. To do this, align the distance sensor roughly in the direction of the reflective tape. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...
  • Page 24 Q2 far slow fast select 15 Hz Q1 Q2 Q1 near ObSB Q1 far Q2 near ObSB Q2 far slow fast Fig. 7: Aligning infrared light models, entering alignment mode © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 25: Electrical Connection

    • Only connect and disconnect cable connections when the power is off. Wiring instructions IMPORTANT! Faults due to incorrect wiring! Incorrect wiring may result in operational faults. For this reason: • Follow the wiring instructions closely. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 26: Connecting The Distance Sensor Electrically

    Analog output Qa/ switching output Q2 Blue Supply voltage: 0 V Q1/C Black Switching output Q1/ IO-Link Gray Multifunctional input MF Table 6: Description of M12 plug, DT35 and DL35 © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 27: Ds35 And Dr35

    Output signal switching device Q2 Blue Supply voltage: 0 V Q1/C Black Switching output Q1 / IO-Link Gray Multifunctional input MF Table 7: Description of M12 plug, DS35 and DR35 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 28: Commissioning

    The correct output must be selected before performing the teach procedure. → See Chapter 8.5 on page 36 NOTE! The hysteresis is preset to 25 mm and can be adjusted only via IO-Link. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 29: Performing One-Point Teach (Dto)

    5 seconds or wait 5 minutes without pushing the pushbut- tons. Q1 far or Q2 far (inverted behavior) Fig. 11: One-point teach Q1 far or Q2 far (inverted behavior) 1 Teach point: switching point, position 1 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 30: Performing Window Teach (Wnd)

    LEDs Q1 and Q2 flash twice simultaneously. If the teach was not suc- cessful, the LEDs Q1 and Q2 flash alternately. 4. If necessary, perform fine teach. → See Chapter 8.3 on page 34 © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...
  • Page 31 8. If necessary, perform fine teach. → See Chapter 8.3 on page 34 9. In order to leave teach mode, either press the select pushbutton longer than 5 seconds or wait 5 minutes without pushing the pushbut- tons. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 32: Teaching In The Background (Obsb)

    5. If necessary, perform fine teach. → See Chapter 8.3 on page 34 6. In order to leave teach mode, either press the select pushbutton longer than 5 seconds or wait 5 minutes without pushing the pushbut- tons. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 33: Scaling The Analog Output

    2 Minimum span between the teach points of the distance near the sensor and the distance far from the sensor: 50 mm 3 Teach point for distance far from the sensor 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 34: Performing Fine Teach

    1. Perform teach. → See Chapter 8.1 on page 28 and Chapter 8.2 on page 33 2. Press the select and set pushbuttons simultaneously for less than 1 second. The LED of the teach point to be moved flashes. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 35: Configuring The Speed

    → See Chapter 9.3.3 on page 43 4. In order to leave teach mode, either press the select pushbutton longer than 5 seconds or wait 5 minutes without pushing the pushbut- tons. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 36: Expert Mode

    • LED slow … fast flashes 3 x: switching output. 4. In order to leave expert mode, press the select and set pushbuttons for longer than 10 seconds or wait 5 minutes without pushing the pushbuttons. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 37: Resetting The Settings To The Factory Setting

    Teach in Q2 distance to object 1000 Teach in inverted behavior Q2 distance to object 1100 Teach in Q2 near for window 1200 Teach in Q2 far for window 1300 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...
  • Page 38 3) These parameters are valid only for DT and DL models. For DS and DR models, these teach functions would cause an error indication (Q1 and Q2 LEDs flashing alternately). 4) → For a description, see Chapter 10.6 on page 53 © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 39: Io-Link Interface

    Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Distance measured value (14-bit) 4), 5) 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...
  • Page 40 6) Signal quality from 0 to 3. 0 = No signal or very weak signal; 1 = Sufficient; 2 = Good; 3 = Excellent 7) → See Chapter 10.7 on page 54 Table 12: Process data structure © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 41: Service Data

    Table 14: IO-Link-specific service data – other settings 9.3.2 SICK-specific – outputs NOTE! In the following tables, the factory settings are indicated in bold in the "Value range" and "Example" columns. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...
  • Page 42 50 … 50000 mm – In 1 mm steps displacement 79 (0x4F) Q2 analog near UINT16 50 … 50000 mm DT35: 50 In 1 mm steps DL35: 200 DS35/DR35: – © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 43: Sick-Specific - Sensor Performance

    • 3: Medium selected. • 4: Fast Devices from date • 5: Super-fast code 2034xxxx: As soon as index 64, 67 or 66 has been rewritten, “0: Expert” is automatically set. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...
  • Page 44 2033xxxx: Writable only if the “0: Expert” was selected for index “103”. Devices from date code 2034xxxx: Writing automatically generates the selec- tion “0: Expert” for index “103”. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...
  • Page 45 Expert” was selected for index “103”. Devices from date code 2034xxxx: Writing automatically generates the selec- tion “0: Expert” for index “103”. 1) SICK-specific service data – sensor performance 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 46: Sick-Specific - Teach

    • 12: Q2 0 V • 13: Q2 10 V • 14: Q2 Analog center • 15: Fine teach +10 mm • 16: Fine teach -10 mm 1) SICK-specific service data – teach © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 47: Sick-Specific - Process Data

    MF level • 0: Low active on page 53 (bit 0) • 1: High active Multifunctional Bit 1: input MF teach confirmation on • 0: Inactive Q1 (bit 1) • 1: Active 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 48: System Command

    (hex) 2 (0x02) System command: UINT8 Reset parameter to the factory setting. Reset to factory setting Table 18: System command Error codes → For error codes, see IO-Link specification © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 49: 10 Other Functions

    → See Chapter 9.3.2 on page 41, index 74, 93 and 65 Fig. 16: Output behavior for signal level warning (OWS) depends on the reception level 1 Minimum reception level 2 Maximum reception level 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 50: Switch Delay

    (integra- tion time, depth of the bit filter). SOPAS ET: “Output settings” page > “Switching delay” © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 51: Find Me

    Set the alarm function via the index 104. → See Chapter 9.3.6 on page 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 52: Centering Function Or Center Displacement

    If the teach was not successful, the LEDs Q1 and Q2 flash alternately. near Fig. 17: Centering function for the example "window not inverted." 1 Old center point before centering teach 2 New center point after centering teach © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 53: Teach Confirmation Function

    5 Result: OK (100 ms), error (300 ms) 6 Quit confirmation after 500 ms 7 Return to current switching output. The switching output can be modified via a new teach point. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 54: Device Backward Compatibility (Dbc)

    The longest measurable time span is 65,535 milliseconds (65.5 seconds). SOPAS ET: • "Advanced settings" page (configuring the process data) • "Main settings & visualization" page (display of the measured time) © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 55: 11 Cleaning And Maintenance

    Please observe the following when disposing of the device: • Do not dispose of the device in domestic refuse. • Dispose of the device according to the relevant country-specific regula- tions. 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 56: 13 Technical Data

    13 Technical data NOTE! You can download, save, and print the relevant online data sheet for your distance sensor, including technical data, dimensions, and connection diagrams, from “www. sick.com/Dx35”. © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 57: Dimensions

    5 Teach-in LEDs 2 Optical axis, receiver 6 Status Q1/Q2 LEDs 3 Reference surface ( corresponds to 7 Operating indicator 0 mm) 8 Operating pushbuttons 4 M4 fixing hole 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 58: Laser/Optics

    → See Table 24, page 59 Switching frequency 4), 6) Initialization time ≤ 500 ms Warm-up time ≤ 20 min 1) With the "Super-slow" speed setting 2) Equivalent to 1 σ © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 59: Supply

    1) Limit values, reverse-polarity protected operation in short-circuit protected network: max. 8 A 2) At 20 °C and without load 3) May not fall short of or exceed U tolerances Table 25: Supply 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 60: Inputs

    EN 60068-2-6 / EN 60068-2-64 Shock resistance EN 60068-2-27 Enclosure rating IP 65, IP 67 Typical ambient light immunity 40 klx 1) U ≤ 24 V Table 29: Ambient conditions © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 61: Structural Design

    (6.6) (13.1) (19.7) (26.3) (32.8) (39.4) (46) Distance in m (feet) Distance in m (feet) Fig. 20: Characteristic curve for "super-slow" speed Fig. 21: Characteristic curve for "slow" speed 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...
  • Page 62 Functional reserve Secured performance (0.24) Specification basis technical data (0.16) (0.08) (6.6) (13.1) (19.7) (26.3) (32.8) (39.4) (46) Distance in m (feet) Fig. 24: Characteristic curve for "super-fast" speed © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 63: 13.10.2 Dl35 And Dr35 Models

    Secured performance Slow (0.24) Super Slow Specification basis technical data (0.16) (0.08) (32.8) (65.6) (98.4) (131.2) (164.1) Distance in m (feet) Fig. 25: Characteristic curve for "super-slow" … "super-fast" speeds 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 64: 14 Accessories

    Accessories 14 Accessories NOTE! Accessories and where applicable mounting information can be found online at: “www.sick.com/Dx35” © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...

  • Page 65: 15 Configuration Overview

    For DT35/DL35: Q2 function can be selected (4 ... 20 mA/0 ... 10 V/switching). For DS35/DR35: Q2 function switching only For DT35/DL35: ObSB for Q2 available with active switching function only 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...

  • Page 66: Index

    Factory setting ............... 37 OWS (signal level warning) ........... 49 Function ................. 20 Performance data ............58 General information ............8 Process data (IO-Link) ........... 41 IO-Link-specific............41 Other settings ............47 © SICK AG • Subject to change without notice • 8014868/YIF1/2020-10-19...
  • Page 67 Transport inspection ............. 21 Type code ............... 16 Type label ............... 15 UL safety notes ..............7 Warning signs Laser class 1............14 Laser class 2............13 Wiring instructions ............25 8014868/YIF1/2020-10-19 • © SICK AG • Subject to change without notice...
  • Page 68 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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