SICK DL100 Pro Operating Instructions Manual
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SICK DL100 Pro Operating Instructions Manual

Distance sensor
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O P E R A T I N G I N S T R U C T I O N S
DL100 Pro EtherCAT®
Distance sensor

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Summary of Contents for SICK DL100 Pro

  • Page 1 O P E R A T I N G I N S T R U C T I O N S DL100 Pro EtherCAT® Distance sensor...
  • Page 2 This document is an original document of SICK AG.           O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Aligning the distance sensor and reflector with each other....Received signal level................Electrical installation................ 29 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 4 Maintenance..................64 11.1 Cleaning..................... 11.2 Maintenance plan..................O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...
  • Page 5 15.1 Menu structure..................15.2 Declarations of conformity and certificates..........8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 6: About This Document

    … highlights useful tips and recommendations as well as information for efficient and trouble-free operation. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 7: Scope Of Delivery

    • Other publications • Software • Accessories 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 8: Safety Information

    Incorrect use ■ Use of untrained staff ■ O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 9: Modifications And Conversions

    8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 10: Warning Signs On The Device

    A class 2 laser is installed in the device. The housing is labeled with a warning sign. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT®...

  • Page 11: Ul Conformity

    {S/N} corresponds to the serial number of the product, see type label (if indicated). 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 12: Function And Use

    The measured distance is transmitted via the data interface and can be used for control purposes or in a position control loop, for example. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 13: Type Label

    The status of the device and the status of all interfaces is displayed by LEDs in accordance with the following table. 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 14: Display

    This operating mode enables you to display other process values. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 15: Operating Pushbuttons

    Jump back to the next highest menu level or to the measured value display. ■ 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 16: Transport And Storage

    For storage periods of longer than 3 months, check the general condition of all components and packaging on a regular basis. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 17: Mounting

    8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 18 7, page O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...
  • Page 19 Tilt of approx. 1° to 3° Shiny surface suchas a rail 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 20: Placement Of Multiple Distance Sensors

    . This applies to mounting with light beams in both the same and opposite directions. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...
  • Page 21 Distance sensor Reflector Minimum distance Maximum travel distance 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 22: Arranging The Distance Sensor To The Adjacent Optical Data Transmission System

    Maximum travel distance Formula: a ≥ 0.0083 x s O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 23: Assignment To Isd300, Isd400-1Xxx Or Isd400-6Xxx

    The maximum measurement distance and variant of the distance sensor does not have an impact on the minimum distance. 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 24: Mounting The Alignment Bracket And Distance Sensor

    Mount the alignment bracket using the four slotted holes with the supplied screws. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...
  • Page 25 Secure the star grip screw in place using a knurled nut. Knurled nut 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 26: Aligning The Distance Sensor And Reflector With Each Other

    M5 hex socket adjustment screw for aligning the distance sensor in the Y-direction O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 27: Received Signal Level

    Figure 15: Signal attenuation depends on the distance between device and reflector Typical signal attenuation 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 28 Signal damping in dB Distance in m O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 29: Electrical Installation

    Take appropriate measures to prevent equipotential bonding currents flowing ■ through the cable shield. 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 30 Figure 16: Cross cables at right angles Figure 17: Ideal laying – Place cables in different cable channels O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 31: Connecting The Device Electrically

    EtherCAT® OUT (female connector M12, 4-pin, D-coded) Not assigned (spare) 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 32: Connection Diagrams

    Send data signal – Rx– Receive data signal – O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 33: Operation

    PWR LED flashes orange. If there are no warnings pending, NoWarn is displayed, see "Warning messages", page 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 34: Swvers Menu

    Options • • Factory setting • O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 35: Mfx On Menu

    In this submenu, you can configure the MF1 as a distance switch output. 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 36: Mf1 - Speed Submenu

    Menu MFx On: Enable option • Functn parameter: Speed option O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 37: Mf1 - Srvice Submenu

    Menu MFx On: Enable option • Functn parameter: Srvice option 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 38: Mf1 - Lsroff Submenu

    LsrOff. If MF1 is active, the laser diode is switched off. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 39: Mf1 - Preset Submenu

    The output value of the device corresponds to the set value for Preset at the initialization position. 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 40: Mf2 Menu

    Requirement for display: • more? menu: Yes option O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 41: Specfu Menu

    • - (negative direction) Factory setting • 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 42: Performing A Reset

    Press the pushbutton to terminate the process. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...
  • Page 43 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 44: Ethernet Interface

    It may be necessary to reset to factory settings and restart the device. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 45: Sopas Et Configuration Software

    User information windows or a firmware update) . 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 46: Firmware Update

    ✓ Successful transmission of the new firmware is displayed. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...
  • Page 47 Update device driver via upload from the device. 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 48 Firmware update and update of the device in the SOPAS project are complete. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 49: Ethercat® Interface

    Error Register", page 53 99h (All errors set) 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 50 Sync Manager Communica‐ nication Type tion Type", page 54 O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...
  • Page 51 Unsigned8 rw – Velocity Resolution", page 56 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 52 Step Settings", page 63 Number of Elements Unsigned3 – – O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 53: Communication Segment (1000H To 1Fffh)

    Optional Reserved (always 0) Optional Manufacturer-specific error 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 54 Object 1C00h Sync Manager Communication Type This object indicates the assignment of the four EtherCAT® Sync Managers. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 55: Manufacturer-Specific Segment (2000H To 5Ffffh)

    5 = freRes (free resolution distance, controlled via object 6005h subindex 01h) 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 56 Object 4007h – Error and Status Bit [0] = LSB; bit [15] = MSB O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...
  • Page 57 Bit = 1: MF2 output is active. Type • 1 bit 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 58 O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...
  • Page 59 Temp. Warning temperature reaches the critical value. 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 60 1 (medium) = 8 values 2 (slow) = 32 values O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 61: Device Profile Cia 406 Absolute Linear Encoder (6000H To 9Fffh)

    The DL100 Pro is based on device profile CiA 406 (absolute linear encoder), version 3.2, class 1 (C1). 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 62 10,000 cycles. The offset value calculated when activating the preset is permanently saved in the device. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...
  • Page 63 Offset = Preset – measured distance value 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 64: Maintenance

    Recommended: At least every 6 months. O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 65: Troubleshooting

    Troubleshooting main menu (meaning) NoWrn No warning 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 66: Error Messages

    (meaning) NoErr No errors – O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 67: Communication Problems

    The device must be sent in the original packaging or an equivalent padded pack‐ ► aging. 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 68: Repairs

    Separate the recyclable materials by type and place them in recycling containers. ■ O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK...

  • Page 69: Technical Data

    Statistical error 1 σ, environmental conditions constant, minimum warm-up time 10 min. 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 70: Supply

    –40 ... +55 °C (with integrated heating)  -20 ... +75 °C (with cooler housing TPCC) O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 71: Structural Design

    6-digit with a 5 x 7 dot matrix ■ 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 72: Dimensional Drawing

    Latch hook for alignment bracket Electrical connection Display and control elements O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 73: Accessories

    Part number 2058653 Material Galvanized sheet steel 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...

  • Page 74: Cooler Housing

    Enclosure rating IP55 (horizontal mounting) IP54 (vertical mounting) O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 75: Annex

    Only displayed if MFxOn = Enable Adjust the value 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 76 Display the value Selecting an option Adjust the value O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® 8023160/19HD/2023-07-28 | SICK Subject to change without notice...

  • Page 77: Declarations Of Conformity And Certificates

    {S/N} corresponds to the serial number of the product, see type label (if indicated). 8023160/19HD/2023-07-28 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro EtherCAT® Subject to change without notice...
  • Page 78 Phone +65 6744 3732 Phone +30 210 6825100 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail office@sick.com.gr E-Mail sales.gsg@sick.com Hong Kong Slovakia Phone +852 2153 6300 Phone +421 482 901 201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Detailed addresses and further locations at www.sick.com SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

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