Technical Manual LioN-Link Profibus 1. About this Manual Please read the assembly and operating instructions Belden Deutschland GmbH in this Manual carefully before putting the LioN-Link – Lumberg Automation – system into operation. The Manual should be stored Im Gewerbepark 2 in a place that is accessible for all users.
Technical Manual LioN-Link Profibus The error-free, secure operation of the product The user has to comply with the safety and accident requires proper transport, storage, set-up and prevention regulations that apply to the specific assembly, as well as careful operation. The intended activity being performed during project planning, operation of the device can only be guaranteed installation, commissioning, maintenance and test-...
Technical Manual LioN-Link Profibus 2. System description LioN (Lumberg I/O Network) Link is a modular sys- To keep within the permissible limits for safe power tem for decentralized utilization in rough industrial supply to the modules, every system needs to be environments, for simple management of I/O data planned according to the actual conditions on site within a higher-level bus system.
Technical Manual LioN-Link Profibus 4.5 Directions for field installation The module is to be mounted on a level surface with Important note: at least 2 screws. The module is equipped with a grounding sheet for the purpose of discharging parasitic currents and/or for EMC Type of mounting Screw Tightening torque stability.
Technical Manual LioN-Link Profibus Connection Function 5.3 Link System connection, Drain M12 male/female connector, 5 poles Systembus 24 V System/Sensors orange Color coding of the connections: In/Out 0 V System/Sensors Data + Data - The 24 V power supply in the bus connections supplies M12 male, 5 poles, M12 female, 5 poles, the module electronics and the sensors of the system bus...
Technical Manual LioN-Link Profibus Connection Function 5.4.3 Module 0942 UEM 630/631, UEM 630 / UEM 631 M12 female connector, 5 poles +24 V I channels + measuring signal - measuring signal shield 5.4.4 Connection of analog transducers Actuator Power connection System bus modules, Color coding of the connection: grey Connection...
Technical Manual LioN-Link Profibus 6. Wiring concept Version 1.10 / 31.03.2008 Specifications subject to alteration! Page 18 of 43...
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Technical Manual LioN-Link Profibus When planning a system, remember that intermedi- ate supply of system/sensor power may be necessary beyond certain line lengths. If the power supply is not sufficient, the I/O modules report a diagnostic signal. The warning threshold is about 19 V DC.
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Technical Manual LioN-Link Profibus 6.2 Intermediate supply of sensor/system power to the Link modules using the T-distributor 0906 UTP 104 and standard connecting cables e.g. RKT 5-226/..M P89; RKT 4-3-224/..M; RKT 4-3-602/..M... Version 1.10 / 31.03.2008 Specifications subject to alteration! Page 20 of 43...
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Technical Manual LioN-Link Profibus 6.3 Illustration of the table for calculating line voltage drop and the positions for intermediate power supply, using examples Rated voltage: 24 V Cable cross-section: 0.34 mm² Voltage threshold: 19 V Module No. Cable length in m Output current in A Voltage at module in V 23.96...
Technical Manual LioN-Link Profibus 7. Communication with the module Communication with the higher-level bus system (here: Profibus DP) is via the BusHead 0940 PSL 601. 7.1 Addressing Rotary address switches Two rotary switches, located above the M12 bus con- nections behind a clear cover, are used for direct adjustment of the Profibus address.
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Technical Manual LioN-Link Profibus 7.3.1 Configuration example in the Siemens Company's S7 Software Integration of the system onto the Profibus line Version 1.10 / 31.03.2008 Specifications subject to alteration! Page 23 of 43...
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Technical Manual LioN-Link Profibus Automatic Profibus address reservation (can be modified by the user) Integration of the BusHead The default settings for the software diagnosis can be changed on the BusHead. To change the parameter settings, double click on the module and select Parameterize. Then open the folder Device-Specific Parameters.
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Technical Manual LioN-Link Profibus Currently not supported Interchanging modules within the bus structure can be permit- ted or excluded. Default setting --> ACCEPT If ACCEPT is set, the modified actual configuration will be accepted as the new target configuration when the system is restarted.
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Technical Manual LioN-Link Profibus Input and Output addresses of the SPS (can be modified by the user) Both branches can be filled with placeholders up to the maximum number of 15 modules per branch. In this case, the configurator reserves the corresponding diagnostic address range in the PLC. If the system is expanded, there are no shifts or jumps in the diagnostic addressing.
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Technical Manual LioN-Link Profibus 7.3.1.1 Configuration possibilities analog modules The start address may be changed by the user. The end address is specified by the number of channels used. Version 1.10 / 31.03.2008 Specifications subject to alteration! Page 27 of 43...
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Technical Manual LioN-Link Profibus 7.3.1.2 Analog module 0942 UEM 630; 0(4)–20 mA Design of default settings The preset resolution is valid for all channels. Each channel may be assigned parameters individually. A channel may be switched off if it is not used. The measuring range can be selected.
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Technical Manual LioN-Link Profibus 7.3.1.3 Analog module 0942 UEM 631; 0–10 V Design of default settings The preset resolution is valid for all channels. Each channel may be assigned parameters individually. A channel may be switched off if it is not used. The diagnosis can be switched on/off through the channels.
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Technical Manual LioN-Link Profibus 7.3.2 Configuration example CoDeSys of the 3S Software Solutions Co. (Moeller) Select module from the list Automatic allocation of the input and output address (can be modi- fied by the user) Version 1.10 / 31.03.2008 Specifications subject to alteration! Page 30 of 43...
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Technical Manual LioN-Link Profibus Automatic allocation of the Profibus address (can be modified by the user) Mark the desired type and select with the button „Auswählen“ First, the BusHead is integrated into the system. Next, the I/O modules from Link branch 1 and then the modules from branch 2 are appended in the sequence in which they are physically installed.
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Technical Manual LioN-Link Profibus Placeholder modules can be inserted to facilitate later expansion. Bit-to-bit display of the addresses of the selected configuration Byte-to-byte display of the addresses of the selected configuration Version 1.10 / 31.03.2008 Specifications subject to alteration! Page 32 of 43...
Technical Manual LioN-Link Profibus 7.4 Bit assignment The Profibus telegram permits transmission of a maximum of 244 bytes of information data. 7.4.1 Digital modules In this system, the reference data for each config- ured module consists of either one or two bytes of input and output data, depending on its type, appli- cation, and configuration.
Technical Manual LioN-Link Profibus 7.5 Diagnostic messages In order to make the detection of a fault easier, soft- Diagnoseanzeige – BusHead Diagnostic indication – BusHead ware diagnostics have been integrated for evalua- tion by the Master and LED's for visual diagnostics. Anzeige Bedingung Indication...
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Technical Manual LioN-Link Profibus 7.5.2.1 Diagnostic structure of the Profibus DP Version 1.10 / 31.03.2008 Specifications subject to alteration! Page 35 of 43...
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Technical Manual LioN-Link Profibus Version 1.10 / 31.03.2008 Specifications subject to alteration! Page 36 of 43...
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Technical Manual LioN-Link Profibus Version 1.10 / 31.03.2008 Specifications subject to alteration! Page 37 of 43...
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Technical Manual LioN-Link Profibus The length of the device-specific diagnosis depends in this system on the number of configured Link devices. A) Modules are configured in branch 1 and branch 2 B) Modules are configured in branch 1 or only in branch 2 Number of diagnostic bytes = 1 (BusHead) + (Σ...
Technical Manual LioN-Link Profibus 8. Operation of the system 8.1 Startup During startup, we recommend leaving the Interchanged Modules parameter on the ACCEPT setting (default setting). In this mode, it is possible to find the optimum setup and the best wiring solu- tion.
Technical Manual LioN-Link Profibus 8.4 System expansion 8.4.1 Placeholder module present in the configuration The placeholder module is replaced by the desired Link module and the next free address is then assigned to the new module (e.g. Siemens S7 soft- ware).
Technical Manual LioN-Link Profibus 9. Technical data 9.1 General data 9.4 Technical data power supply Link-Modules Electronics/Sensors Degree of protection IP 67 Rated voltage U 24 V DC (only in locked position) Voltage range 19–30 V DC Operating temperature range -10°C / +60°C Power consumption Electronics Weight...
Technical Manual LioN-Link Profibus 9.6.1 Technical data – Inputs 9.7 Technical data – Outputs Digital modules Input circuit Type 3 according to IEC 61131-2 Output circuit Type 0.5 A acc. to IEC 61131-2 Rated input voltage 24 V DC Rated output current per channel: Input current at 24 V DC typ.
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Technical Manual LioN-Link Profibus Belden Deutschland GmbH Lumberg Automation Support & Service – Lumberg Automation – Im Gewerbepark 2 Lumberg Automation offers you comprehensive technical 58579 Schalksmühle assistance, helping you with the application of Lumberg GERMANY Automation products. Tel. +49 (0) 23 55 - 83-01 +49 (0) 23 55 - 83-3 33 support@lumberg-automation.com...
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