Belden Lumberg Automation 0980 ESL 801-PNET 16DI-M12-R Technical Manual
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Belden Lumberg Automation 0980 ESL 801-PNET 16DI-M12-R Technical Manual

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Technical manual
LioN-P PROFINET
0980 ESL 301-xxx ... 0980 ESL 303-xxx
0980 ESL 391-xxx ... 0980 ESL 393-xxx
LioN-R PROFINET
0980 ESL 801-PNET 16DI-M12-R
0980 ESL 802-PNET 16DO-M12-R
0980 ESL 803-PNET 8DI/8DO-M12-R
Technical manual LioN-P/ -R PROFINET
Technical support
Release 1.2 02/2016
support-automation@belden.com

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Summary of Contents for Belden Lumberg Automation 0980 ESL 801-PNET 16DI-M12-R

  • Page 1 LioN-P PROFINET 0980 ESL 301-xxx ... 0980 ESL 303-xxx 0980 ESL 391-xxx ... 0980 ESL 393-xxx LioN-R PROFINET 0980 ESL 801-PNET 16DI-M12-R 0980 ESL 802-PNET 16DO-M12-R 0980 ESL 803-PNET 8DI/8DO-M12-R Technical manual LioN-P/ -R PROFINET Technical support Release 1.2 02/2016 support-automation@belden.com...
  • Page 2 Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 3: Table Of Contents

    Content Content About this manual General information Explanation of symbols 1.2.1 Use of danger information 1.2.2 Use of general information Version information Safety instructions Intended use Qualified personnel System description Product overview 3.1.1 Module variants 3.1.2 Accessories Assembly and wiring General information Outer dimensions 4.2.1 Module 0980 ESL 803...
  • Page 4 Content 5.4.1 Assigning a unique device name 5.4.2 Assigning a device name to a LioN-R module 5.4.3 Device replacement without removable media/PD 5.4.4 The parameter settings of the LioN-R modules 5.4.5 Prioritized startup 5.4.6 Resetting the LioN-R modules to factory settings Media Redundancy Protocol (MRP) Assignment of the process data 16DI modules:...
  • Page 5 Content Alarm and error messages of LioN-P/-R modules via PROFINET 7.7.1 Alarm evaluation in STEP 7 7.7.2 Structure of diagnostic data records The integrated web server The Home page The Configuration page (Config) The Status page The Contact page Reading the process and diagnostic data Technical data General Bus system...
  • Page 6 Content Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 7: About This Manual

    Fax +49 (0) 23 55 / 5044-333 support-automation@belden.com www.lumberg-automation.com Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to make technical changes or changes to this manual at any time without notice. Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 8: Explanation Of Symbols

    About this manual 1.2 Explanation of symbols Explanation of symbols 1.2.1 Use of danger information Danger information is denoted as follows: DANGER Means that death, serious physical injury or substantial damage to property will occur if the required safety measures are not taken. WARNING Means that death, serious physical injury or substantial damage to property can occur if the required safety measures are not taken.

  • Page 9: Version Information

    About this manual 1.3 Version information Version information Index Created Changed Changed Version number Version 1.0 Version 1.1 Version 1.2 Date May 2013 December 2015 February 2016 Name/department Knipp/PM Knipp/PM Lieb/R&D Table 1: Overview of manual revisions Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...
  • Page 10 About this manual 1.3 Version information Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 11: Safety Instructions

    Safety instructions 2.1 Intended use Safety instructions Intended use The devices described in this manual are decentralized input/output assemblies on a PROFINET IO network. We adhere to all safety standards when developing, producing, testing, and documenting our products. When you adhere to the handling specifications and safety instructions described for the configuration, assembly, and correct operation, there should not normally be any risks for people or equipment.

  • Page 12: Qualified Personnel

    Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to make changes to the hardware or software of the products that go beyond the scope of this manual.

  • Page 13: System Description

    System description System description The LioN (Lumberg I/O network) -P and -R module series includes standalone fieldbus devices for decentralized use in harsh industrial environments. The devices feature easy handling of I/O data in a higher-level bus system. They are especially suitable for use in machines and installations with a moderate I/O concentration over separate assemblies.

  • Page 14: Product Overview

    System description 3.1 Product overview For the functions of the rotary encoding switches with multiprotocol, refer to the Multiprotocol Manual. Product overview 3.1.1 Module variants Item number Description I/O ports Design LioN-R 16 DI/ LioN-P 16 DI 0980 ESL 801-PNET 16DI-M12-R Decentralized I/O 8 x M12 Sturdy/metal...

  • Page 15: Accessories

    System description 3.1 Product overview 3.1.2 Accessories Item number Description 0985 342 100/… M Connection cable for PROFINET, assembled on both sides with M12 connectors, straight, 4-pin, D-coded 0985 342 102/… M Connection cable for PROFINET, assembled on both sides with an M12 connector, straight, 4-pin, D-coded 0985 342 104/…...
  • Page 16 System description 3.1 Product overview Item number Description 0985 706 100/… M Connection cable for PROFINET, with M12 connector at both ends, straight, 4-pin, D-coded, 24AWG TPE with blue-green casing, highly flexible, multi-wire/unshielded, 2 twisted wire pairs. 0985 706 101/… M Connection cable for PROFINET, crossover, with M12 connector at both ends, straight, 4-pin, D-coded, 24AWG TPE with blue-green casing, highly flexible, multi-wire/unshielded, 2 twisted wire pairs.

  • Page 17: Assembly And Wiring

    Assembly and wiring 4.1 General information Assembly and wiring General information Mount the module with 2 screws (M6x25 / 30) for LioN-R and 2 screws (M4x25/30) for LioN-P on a level surface. The torque required here is 1 Nm. Use washers for all fastening methods as per DIN 125. For the mounting holes, use a distance of 237.3 to 239.7 mm for the LioN-R modules, a distance of 190.3 to 191.8 mm for LioN-P modules with 7/8"...
  • Page 18 Assembly and wiring 4.1 General information Note For UL application:  Be sure to use a UL-certified cable with a suitable evaluation to connect the devices (CYJV or PVVA). To program the control, please refer to the OEM information, and only use suitable accessories. Note For UL application:...

  • Page 19: Outer Dimensions

    Assembly and wiring 4.2 Outer dimensions Outer dimensions 4.2.1 Module 0980 ESL 803 Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 20: Module 0980 Esl 303-111

    Assembly and wiring 4.2 Outer dimensions 4.2.2 Module 0980 ESL 303-111 Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 21: Module 0980 Esl 303-121

    Assembly and wiring 4.2 Outer dimensions 4.2.3 Module 0980 ESL 303-121 Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 22: Port Assignments

    Assembly and wiring 4.3 Port assignments Port assignments All the contact arrangements shown in this chapter show the frontal view of the connection area for the connectors. 4.3.1 PROFINET ports, M12 socket, 4-pin, D-coded  Color coding: green Figure 1: Schematic drawing, ports X01, X02 Port Signal Function...
  • Page 23 Assembly and wiring 4.3 Port assignments Figure 3: Schematic drawing, port X04 (OUT) Port Signal Function 0980 ESL 801 0980 ESL 802 0980 ESL 803 Power supply *see note Actuator GND (0V) X03, X04 GND (0V) System/sensors GND (0V) Ground Functional ground +24 V System/sensors...

  • Page 24: Power Supply With M12 Power L-Coded

    Assembly and wiring 4.3 Port assignments 4.3.3 Power supply with M12 power L-coded  Color coding: gray Figure 4: Schematic diagram of the M12 L-coding (connector), port X03 (IN) Figure 5: Schematic diagram of the M12 L-coding (socket), port X04 (OUT) Power supply Signal Function...

  • Page 25: Ports For The Sensors/Actuators

    Assembly and wiring 4.3 Port assignments 4.3.4 Ports for the sensors/actuators  Design: M12 socket, 5-pin  Color coding: black Figure 6: Schematic drawing, ports X1 to X8 Port Function 16DI 16DO 8DI/8DO Sensor/actuator 1 +24 V DC n.c. +24 V DC (ports X1..X4) n.c.
  • Page 26 Assembly and wiring 4.3 Port assignments Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 27: Configuration And Startup

    Configuration and startup 5.1 GSDML file Configuration and startup The configuration and startup of LioN-P/-R PROFINET modules described on the following pages was carried out using the STEP 7 software of Siemens AG. If you are using a control system from another control system provider, please consult the associated documentation.

  • Page 28: Snmp

    Configuration and startup 5.3 SNMP SNMP The modules support the Ethernet network protocol SNMP (Simple Network Management Protocol). The network management information is displayed according to MIB-II (Management Information Base), which is defined in RFC 1213. Configuration of the LioN-R PROFINET I/O modules in STEP 7 After installation of the GSDML files for the LioN-R PROFINET modules, they are available in the hardware catalog at...

  • Page 29: Assigning A Unique Device Name

    Configuration and startup 5.4 Configuration of the LioN-R PROFINET I/O modules in STEP 7 5.4.1 Assigning a unique device name PROFINET I/O devices are addressed on PROFINET via a unique device name. This can be freely assigned by the user, but may only be used once on the network.

  • Page 30: Assigning A Device Name To A Lion-R Module

    Configuration and startup 5.4 Configuration of the LioN-R PROFINET I/O modules in STEP 7 5.4.2 Assigning a device name to a LioN-R module An online PROFINET connection between the programming device and the module is required to assign the device name to a module. Select the LioN-R module and open the Target device >...

  • Page 31: Device Replacement Without Removable Media/Pd

    Configuration and startup 5.4 Configuration of the LioN-R PROFINET I/O modules in STEP 7 5.4.3 Device replacement without removable media/PD PROFINET I/O devices that support the function of device replacement without removable media or PD can be replaced by the same devices in an existing PROFINET network without having to use removable media or a programming device.

  • Page 32: The Parameter Settings Of The Lion-R Modules

    Configuration and startup 5.4 Configuration of the LioN-R PROFINET I/O modules in STEP 7 NOTE The replacement device must be in the state on delivery (factory settings) for replacement without removable media/PD. If necessary, the factory settings must be restored. 5.4.4 The parameter settings of the LioN-R modules You get to the parameter settings via the menu item...
  • Page 33 Configuration and startup 5.4 Configuration of the LioN-R PROFINET I/O modules in STEP 7 The Report Alarms parameter  With this parameter, you enable or disable the alarms of the device- specific diagnostics via PROFINET. The setting is available for all three different types of modules (16DI, 16DO, 8DI/8DO).

  • Page 34: Prioritized Startup

    Configuration and startup 5.4 Configuration of the LioN-R PROFINET I/O modules in STEP 7 The Surveillance Timeout parameter  This parameter is provided by the module types with digital outputs (16DO, 8DI/DO). The firmware of the modules allows you to define a delay time before the monitoring of the output currents begins, known as the surveillance timeout.

  • Page 35: Resetting The Lion-R Modules To Factory Settings

    Configuration and startup 5.5 Media Redundancy Protocol (MRP) 5.4.6 Resetting the LioN-R modules to factory settings The LioN-P /-R modules are reset to the factory settings in Step 7 via the menu item . After you search Target device > Edit accessible devices through the subscribers accessible online and select the LioN-P/-R module, this module is reset to the factory settings by clicking the "Reset to factory settings"...
  • Page 36 Configuration and startup 5.5 Media Redundancy Protocol (MRP)  A max. of 50 devices are permissible in the ring.  All devices share the same redundancy domain.  One device must be configured as the redundancy manager.  All other devices must be configured as redundancy clients. ...
  • Page 37 Configuration and startup 5.5 Media Redundancy Protocol (MRP) Example of setting up the response monitoring times in STEP7: Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...
  • Page 38 Configuration and startup 5.5 Media Redundancy Protocol (MRP) Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 39: Assignment Of The Process Data

    Assignment of the process data 6.1 16DI modules: - 0980 ESL 801- PNET 16DI-M12-R - 0980 ESL 301- Assignment of the process data This chapter describes the assignment of the process data of the controller to the I/O channels of the modules. 16DI modules:...

  • Page 40: Output Data

    Assignment of the process data 6.3 8DI/8DO modules: - 0980 ESL 803-PNET 8DI/8DO-M12-R - 0980 Input Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte n Byte n+1 8B The following applies here: ...

  • Page 41: Output Data

    Assignment of the process data 6.3 8DI/8DO modules: - 0980 ESL 803-PNET 8DI/8DO-M12-R - 0980 The following applies here:  1A ... 4A: Actual status of input channel A (contact pin 4) of the M12 socket connections 1 to 4. ...
  • Page 42 Assignment of the process data 6.3 8DI/8DO modules: - 0980 ESL 803-PNET 8DI/8DO-M12-R - 0980 Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 43: Diagnostic Properties Of The Modules

    Diagnostic properties of the modules 7.1 Channel error Diagnostic properties of the modules The modules provide advanced diagnosis behavior, in particular for the output channels to determine errors in the transmission. The firmware of the modules distinguishes between 5 different types of error. Channel error A channel error is determined by comparing the target value set by a controller and the actual value of an output channel.

  • Page 44: Voltage Error At The M12 Slots (Sensor Short-Circuit)

    Diagnostic properties of the modules 7.2 Voltage error at the M12 slots (sensor short-circuit) The filter is used to avoid premature error messages when a capacitive load is activated or an inductive load is deactivated, and during other voltage peaks when a status changes. When a channel is in the static state –...

  • Page 45: Error In The Actuator Power Supply

    Diagnostic properties of the modules 7.4 Error in the actuator power supply If there is an overload, the status indicator of the active output channel lights up red. If both output channels of an M12 slot are active during an overload, both status indicators light up red.

  • Page 46: Error In The System/Sensor Power Supply

    Diagnostic properties of the modules 7.5 Error in the system/sensor power supply Error in the system/sensor power supply The voltage value for the system/sensor power supply is also monitored globally. If the value goes outside the voltage range of 18 to 30 V, an error message is created.

  • Page 47: 16Di Modules

    Diagnostic properties of the modules 7.6 Diagnostic display in the integ- rated web server 7.6.1 16DI modules Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 1 LV-U Byte 2 Table 14: Bit assignment for the 16 DI modules 7.6.2 16DO modules Bit 7...

  • Page 48: Alarm And Error Messages Of Lion-P/-R Modules Via Profinet

    Diagnostic properties of the modules 7.7 Alarm and error messages of LioN-P/-R modules via PROFINET Alarm and error messages of LioN-P/-R modules via PROFINET Note Alarm and error messages are only transmitted via PROFINET when the parameter for diagnostics is activated in the configuration of the modules in the control system.

  • Page 49: Structure Of Diagnostic Data Records

    Diagnostic properties of the modules 7.7 Alarm and error messages of LioN-P/-R modules via PROFINET 7.7.2 Structure of diagnostic data records For the presentation of the diagnostic data records, the block version 0x0101 and the format identifier (USI, user structure identifier) 0x8000 is used. The data values "ChannelNumber"...
  • Page 50 Diagnostic properties of the modules 7.7 Alarm and error messages of LioN-P/-R modules via PROFINET Confirming the "Hexadecimal representation" button in the window above opens a view of the diagnostic data record in hexadecimal format, along with its structure. Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 51: The Integrated Web Server

    The integrated web server 8.1 The Home page The integrated web server The LioN-P/-R modules are equipped with an integrated web server which makes functions available for the configuration of modules and display of status and diagnostic information. Using a standard web browser, the provided functions can be accessed via an existing TCP/IP connection.

  • Page 52: The Configuration Page (Config)

    The integrated web server 8.2 The Configuration page (Config) The Configuration page (Config) If you select the "Config" menu item from the menu bar of the Home window, a new window with the configuration options will open. On this page, you can reset the modules to the factory settings. To do this, check the box and confirm by pressing the "Apply"...

  • Page 53: The Status Page

    The integrated web server 8.3 The Status page Note Please note that if you reset the modules to the factory settings, the PROFINET name and IP address are also reset to the default values. It may not be possible to access the web server of the modules and exchange data in the PROFINET network after the reset.

  • Page 54: The Contact Page

    The integrated web server 8.4 The Contact page The Contact page The address of the contact page is: http://[IP-Adresse]/contact.htm This page provides information on the contact data for Belden Deutschland GmbH. Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 55: Reading The Process And Diagnostic Data

    The integrated web server 8.5 Reading the process and diagno- stic data Reading the process and diagnostic data You have the option to read the process and diagnostic data for the LioN-R modules using the integrated web server. The web server provides the data in standardized JSON format.
  • Page 56 The integrated web server 8.5 Reading the process and diagno- stic data The response has the following object structure: Process data  Produced (inputs): Array[a,b]  Consumed (outputs): Array[a,b] Diagnostics  Diag: Array[a,b,c,d,e] Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 57: Technical Data

    Technical data 9.1 General Technical data General Protection class IP 67 (only when the connectors are screwed in or when protective caps are used) Ambient temperature Lion-R (0980 ESL 8xx): -10 °C to +60 °C (+14 °F to +140 °F) Lion-P(0980ESL 3xx):...

  • Page 58: Power Supply For The Module Electronics/Sensors

    Technical data 9.3 Power supply for the module elec- tronics/sensors Supported Ethernet Ping protocols LLDP SNMP (network diagnostics) HTTP TCP/IP Switch functionality Integrated IRT is supported PROFINET interface Connections 2 M12 sockets, 4-pin, D-coded (see pin assignments) Autocrossing is supported Table 18: Information on the bus system Power supply for the module electronics/sensors...

  • Page 59: Inputs

    Technical data 9.5 Inputs Delay time of the undervoltage detection < 20 ms Reverse polarity protection Operational indicator (U LED green, 18 V <= U <= 30 V LED red, U < 18 V or U > 30 V Table 20: Information on the power supply for the actuators Note The reverse polarity protection only works if the supply of the actuators is protected within overcurrent fuse (10 A, mT) and switched off upon short-...

  • Page 60: Outputs

    Technical data 9.6 Outputs Outputs Output connection Type 1.6 A as per IEC 61131-2 (LioN-R) Type 2.0 A as per IEC 61131-2 (LioN-P) Nominal output current per channel: 1.6 A, see info 1 (LioN-R) 2.0 A (LioN-P) Signal status “1” max.

  • Page 61: Leds

    Technical data 9.7 LEDs LEDs Green System/sensor power supply, voltage level 18 V <= U <=30 V System/sensor power supply, voltage level 18 V <= U <=30 V No system/sensor power supply Green Actuator power supply, voltage level 18 V <= U <= 30 V Actuator power supply, voltage level U <...
  • Page 62 Technical data 9.7 LEDs Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

  • Page 63: 10 Declaration Of Conformity

    Declaration of conformity 10 Declaration of conformity Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...
  • Page 64 Declaration of conformity Technical manual LioN-P/ -R PROFINET Release 1.2 02/2016...

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