Belden Lumberg Automation 0980 ESL 391-111 Technical Manual
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Belden Lumberg Automation 0980 ESL 391-111 Technical Manual

Lion-p ethercat multiprotocol
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Technical manual
LioN-P EtherCAT® Multiprotocol
0980 ESL 391-111
0980 ESL 392-111
0980 ESL 393-111
0980 ESL 391-121
0980 ESL 392-121
0980 ESL 393-121
0980 ESL 393-121-DCU1
Technical manual LioN-P EtherCAT® Digital-I/O
Technical support
Release 1.0 11/2016
support-automation@belden.com

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Summary of Contents for Belden Lumberg Automation 0980 ESL 391-111

  • Page 1 Technical manual LioN-P EtherCAT® Multiprotocol 0980 ESL 391-111 0980 ESL 392-111 0980 ESL 393-111 0980 ESL 391-121 0980 ESL 392-121 0980 ESL 393-121 0980 ESL 393-121-DCU1 Technical manual LioN-P EtherCAT® Digital-I/O Technical support Release 1.0 11/2016 support-automation@belden.com...

  • Page 2: Table Of Contents

    Contents Contents About this manual General information Explanation of symbols 1.2.1 Use of danger information 1.2.2 Use of general information 1.2.3 EtherCAT® trademark information Version information Designations and synonyms Safety instructions Intended use Qualified personnel System description About the LioN-P module series Special product features Product overview Assembly and wiring...

  • Page 3: Configuration Example With Twincat

    Contents Configuring the controller 5.4.1 PDO Assignments 5.4.2 PDO’s for 16DI modules: 0980 ESL 391-xxx 5.4.3 16DO modules: 0980 ESL 392-xxx 5.4.4 8DI/8DO modules: 0980 ESL 393-xxx 5.4.5 Device parameter 5.4.6 Configuration example with TwinCAT® 3 The integrated web server The Home page The Configuration page (Config) The Status page...
  • Page 4 Contents 10.4 Power supply for the actuators 10.5 Inputs 10.6 Outputs 10.7 LEDs Accessories Technical manual LioN-P EtherCAT® Digital-I/O Release 1.0 11/2016...

  • Page 5: About This Manual

    Fax +49 (0) 23 55 / 5044-333 support-automation@belden.com www.lumberg-automation.com Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to make technical changes or changes to this manual at any time without notice. Technical manual LioN-P EtherCAT® Digital-I/O Release 1.0 11/2016...

  • Page 6: Explanation Of Symbols

    About this manual 1.2 Explanation of symbols Explanation of symbols 1.2.1 Use of danger information Danger information is denoted as follows: DANGER Means that death, serious physical injury or substantial damage to property will occur if the required safety measures are not taken. WARNING Means that death, serious physical injury or substantial damage to property can occur if the required safety measures are not taken.

  • Page 7: Version Information

    About this manual 1.3 Version information Version information Index Created Changed Version number Version 1.0 Date November 2016 Name/department MJ/R&D Version number Date Name/department Table 1: Overview of manual revisions Designations and synonyms Designation / Synonym Description Process Data Object TxPDO Transmit Process Data Object (IO-device to controller) RxPDO...

  • Page 8: Safety Instructions

    Safety instructions 2.1 Intended use Safety instructions Intended use The devices described in this manual are decentralized input/output modules ® on an EtherCAT network. We adhere to all safety standards when developing, producing, testing, and documenting our products. When you adhere to the handling specifications and safety instructions described for the configuration, assembly, and correct operation, there should not normally be any risks for people or equipment.

  • Page 9: Qualified Personnel

    Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to make changes to the hardware or software of the products that go beyond the scope of this manual.

  • Page 10: System Description

    System description 3.1 About the LioN-P module series System description About the LioN-P module series LioN modules (Lumberg input/output Network) function as the interface in an industrial fieldbus system: They enable a central controller on the management level to communicate with the decentralized sensors and actuators on the field level.

  • Page 11: Product Overview

    System description 3.3 Product overview  Failsafe function: The modules with output functions (variants 16DO and 8DI/8DO) provide a failsafe function. This allows you to define the behavior of every single output channel in the case of an interruption or a loss of communication. ...
  • Page 12 System description 3.3 Product overview Item number Description I/O ports Design LioN-P module with 8 digital inputs and 8 digital outputs 0980 ESL 393-111 8DI/8DO 8 x M12 Sturdy/metal Order number: 934 882-003 (7/8’’ power, multiprotocol) 0980 ESL 393-121 Order number: 934 879-003 (M12 power, multiprotocol) 0980 ESL 393-121-DCU1 Order number: 934 879-005...

  • Page 13: Assembly And Wiring

    Assembly and wiring 4.1 General information Assembly and wiring General information Mount the module with 2 screws (M4x25/30) for LioN-P on a level surface. The torque required here is 1 Nm. Use washers for all fastening methods as per DIN 125. For the mounting holes, use a distance of 190.3 to 191.8 mm for LioN-P modules with 7/8"...
  • Page 14 Assembly and wiring 4.1 General information Note For UL application: Be sure to use a UL-certified cable with a suitable evaluation to connect the devices (CYJV or PVVA). To program the control, please see the OEM information, and only use suitable accessories. Note For UL application: Only approved for interior use.

  • Page 15: Outer Dimensions

    Assembly and wiring 4.2 Outer dimensions Outer dimensions 4.2.1 Module 0980 ESL 39x-111 Technical manual LioN-P EtherCAT® Digital-I/O Release 1.0 11/2016...

  • Page 16: Module 0980 Esl 39X-121

    Assembly and wiring 4.2 Outer dimensions 4.2.2 Module 0980 ESL 39x-121 Technical manual LioN-P EtherCAT® Digital-I/O Release 1.0 11/2016...

  • Page 17: Port Assignments

    Assembly and wiring 4.3 Port assignments Port assignments All the contact arrangements shown in this chapter show the frontal view of the connection area for the connectors. 4.3.1 EtherCAT® ports  Design: M12 socket, 4-pin, D-coded  Color coding: green Figure 1: Schematic drawing, ports X01, X02 Port Signal...

  • Page 18: Connections For Power Supply, 7/8", 5-Pin

    Assembly and wiring 4.3 Port assignments 4.3.2 Connections for power supply, 7/8", 5-pin  Color coding: gray Figure 2: Schematic drawing, port X03 (IN) Figure 3: Schematic drawing, port X04 (OUT) Port Signal Signal Function 0980 ESL 391-111 0980 ESL 392-111 0980 ESL 393-111 Power supply *see note...

  • Page 19: Power Supply With M12 Power L-Coded

    Assembly and wiring 4.3 Port assignments NOTE Only use power supply units for the system/sensor and actuator supply that correspond to PELV (Protective Extra Low Voltage) or SELV (Safety Extra Low Voltage). Power supplies according to EN 61558-2-6 (transformers) or EN 60950-1 (switching power supply units) fulfill these requirements.

  • Page 20: Ports For The Sensors/Actuators

    Assembly and wiring 4.3 Port assignments NOTE For the input module 0980 ESL 391-121, the two contacts 2 and 4 are not required for connecting the actuators’ power supply. However, these two contacts are connected to each other on the connector and socket side to enable 5-pin transmission of the power supply to a downstream module.
  • Page 21 Assembly and wiring 4.3 Port assignments Port Function – 16DI Function – 16DO Function – 8DI/8DO 0980 ESL 391-111 0980 ESL 392-111 0980 ESL 393-111 0980 ESL 391-121 0980 ESL 392-121 0980 ESL 393-121 0980 ESL 393-121-DCU1 Sensor/actuator 1 +24 V DC n.c.

  • Page 22: Starting Operation

    Starting operation 5.1 Downloading and installing the ESI file Starting operation Downloading and installing the ESI file ® An EtherCAT Slave Information File (ESI) file is required for the configuration of a module in the controller. All module variants are supported by one ESI file.

  • Page 23: Setting The Rotary Switches

    Starting operation 5.3 Setting the rotary switches Setting the rotary switches ® As the EtherCAT devices are multiprotocol devices, it’s required to set the X100 rotary switch in front of the module to position EC for the EtherCAT protocol. After the power supply is restored, the modules read the switch settings.

  • Page 24: Configuring The Controller

    Starting operation 5.4 Configuring the controller Configuring the controller 5.4.1 PDO Assignments The module supports different PDO assignments for input and output data.There are assignments for bit or byte access and with or without diagnosis data attached to the input data (TxPDO, I/O-module to controller. By selecting the relevant PDO, you decide your preferred data content.
  • Page 25 Starting operation 5.4 Configuring the controller PDO 0x1A01, Input data in bit format  PDO Content Index Size Index Size Type Name 0x1A01 0x6020:01 Port X1A 0x6020:02 Port X1B 0x6020:03 Port X2A 0x6020:04 Port X2B 0x6020:05 Port X3A 0x6020:06 Port X3B 0x6020:07 Port X4A 0x6020:08...

  • Page 26: 16Do Modules: 0980 Esl 392-Xxx

    Starting operation 5.4 Configuring the controller PDO 0x1A04, Diagnostic register  PDO Content Index Size Index Size Type Name 0x1A05 4 0x2001:01 UDINT Diagnostic register Table 14: Diagnostic register Content of the diagnostic register: INPUT Bit7 bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0...
  • Page 27 Starting operation 5.4 Configuring the controller Content of Port X1A..X4B and Port X1A..X4B: Index Bit 7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0x6200:01 X4B 0x6200:02 X8B Table 17: Bit assignment for input data in byte format ...
  • Page 28 Starting operation 5.4 Configuring the controller Content of Port X1A..X4B and Port X5A..X8B: Index Bit 7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0x2200:01 X4B 0x2200:02 X8B Table 20: Bit assignment for output states in byte format ...
  • Page 29 Starting operation 5.4 Configuring the controller PDO 0x1A04, Error register  PDO Content Index Size Index Size Type Name 0x1A04 1 0x1001:01 USINT Error register Table 22: Error register Content of the error register: Error description No error Output overload error, MI-SCA Voltage error, MI-LVS Voltage error outputs, MI-LVA Additional function forcing, MI-FC...

  • Page 30: 8Di/8Do Modules: 0980 Esl 393-Xxx

    Starting operation 5.4 Configuring the controller  MI-FC: Module information byte – forcing active  MI-IME: Module information byte – internal module error  CE-X1A...CE-X8A: Channel error, channel A (contact pin 4) of slots X1 to X8  CE-X1B...CE-X8B: Channel error, channel B (contact pin 2) of slots X1 to X8 5.4.4 8DI/8DO modules: 0980 ESL 393-xxx...
  • Page 31 Starting operation 5.4 Configuring the controller PDO 0x1A01, Input data in bit format  PDO Content Index Size Index Size Type Name 0x1A01 0x6020:01 Port X1A 0x6020:02 Port X1B 0x6020:03 Port X2A 0x6020:04 Port X2B 0x6020:05 Port X3A 0x6020:06 Port X3B 0x6020:07 Port X4A 0x6020:08...
  • Page 32 Starting operation 5.4 Configuring the controller PDO 0x1A03, Output states in bit format  This object delivers (optional selectable) the real outputs states as input data to the controller (Output Mirror): PDO Content Index Size Index Size Type Name 0x1A03 0x2020:01 Port X5A 0x2020:02...
  • Page 33 Starting operation 5.4 Configuring the controller PDO 0x1A04, Diagnostic register  PDO Content Index Size Index Size Type Name 0x1A05 4 0x2001:01 UDINT Diagnostic register Table 34: Diagnostic register Content of the diagnostic register: INPUT Bit7 bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0...
  • Page 34 Starting operation 5.4 Configuring the controller PDO 0x1600, Output data in byte format  PDO Content Index Size Index Size Type Name 0x1600 2 0x6200:01 USINT Port X5A..X8B (see table Table 36: Input data in byte format Content of Port X5A..X8B: Index Bit 7 Bit 6...

  • Page 35: Device Parameter

    Starting operation 5.4 Configuring the controller 5.4.5 Device parameter The module variants (16DI, 16DO or 8DI/8DO) support different parameter. The parameters will be transferred in the startup from the controller to the device. The following blocks of parameter can be adjusted: General device settings ...
  • Page 36 Starting operation 5.4 Configuring the controller Index (Bit) Parameter 0x2301:01 Surveillance timeout port X5, channel A (pin 4), possible values 0…255 0x2301:02 Surveillance timeout port X5, channel B (pin 2), possible values 0…255 0x2301:07 Surveillance timeout port X8, channel A (pin 4), possible values 0…255 0x2301:08 Surveillance timeout port X8, channel B (pin 2), possible values 0…255 Table 41: Possible surveillance timeout values for module 8DI/8DO...
  • Page 37 Starting operation 5.4 Configuring the controller 5.4.6 Configuration example with TwinCAT® 3 The configuration and start-up of the modules described on the following ® pages refers to the TwinCAT 3 software from Beckhoff Automation GmbH. If you are using a control system from another provider, please consider the related documentation.
  • Page 38 Starting operation 5.4 Configuring the controller  Click “Adapter” followed by “Compatible Devices…” for choosing the driver and installation of the EtherCAT driver.  Select the I/O device from the hardware catalog. Change to the "I/O" option in the Solution Explorer in the left workspace window.
  • Page 39 Starting operation 5.4 Configuring the controller  Set the IP address for EoE protocol. For using the web interface of the devices the IP-address must be set. Click “Advanced Settings…” in the EtherCAT Tab. Navigate to “Mailbox” and “EoE”.  Disable “Virtual Ethernet Port” if no web services should be used. ...
  • Page 40 Starting operation 5.4 Configuring the controller  Click “Inputs” and choose your PDO’s in the PDO Assignment box.  Click “Outputs” and choose your PDO’s in the PDO Assignment box.  Change to the “Startup” folder and check the default device parameter settings.
  • Page 41 Starting operation 5.4 Configuring the controller  When the device is connected to the EtherCAT network click the “TWINCAT” tab and choose “Activate Configuration”. WARNING Before you set the inputs or outputs of the module, be aware that no personal injury or damage to equipment can be happen. ...
  • Page 42 Starting operation 5.4 Configuring the controller  Click the “Write…” Button for setting an output of the device. The following dialogbox will appear: Technical manual LioN-P EtherCAT® Digital-I/O Release 1.0 11/2016...

  • Page 43: The Integrated Web Server

    The integrated web server 6.1 The Home page The integrated web server The modules provide an integrated web server for configuration, monitoring, and diagnosis. You have the option to call up the internal stored websites by entering the address in a web browser. To do this, replace the placeholder [IP address] with the IP address of the relevant module.

  • Page 44: The Configuration Page (Config)

    The integrated web server 6.2 The Configuration page (Config) The Configuration page (Config) The address of the configuration page is: http://[IP address]/config.htm On this page you have the option to access the following values and parameters:  Restore Factory Settings: ...

  • Page 45: The Status Page

    The integrated web server 6.3 The Status page The Status page The address of the Status page is: http://[IP address]/status.htm On this page you have the option to read the following values:  Process data:  Output data ("Consumed")  Input data ("Produced") with output status ...

  • Page 46: The System Page

    The integrated web server 6.4 The System page The System page The address of the Status page is: http://[IP address]/system.htm This page delivers the following data and options:  Network MAC address  Network state  System status:  System runtime ...

  • Page 47: The Dcu Page

    For detailed information of the DCU function see the manual Manual_LioN_P_DCU1_EN.pdf The Contact page The address of the contact page is: http://[IP address]/contact.htm This page provides information on the contact data for Belden Deutschland GmbH. Technical manual LioN-P EtherCAT® Digital-I/O Release 1.0 11/2016...

  • Page 48: Diagnostics Processing

    Diagnostics processing 7.1 Output channel error Diagnostics processing The modules provide advanced diagnosis behavior, especially for the output channels. The firmware of the modules distinguish between 5 different types of error. Output channel error A channel error is determined by comparing the target value set by a controller and the actual value of an output channel.

  • Page 49: Voltage Error At The M12 Slots (Sensor Short- Circuit)

    Diagnostics processing 7.2 Voltage error at the M12 slots (sensor short- circuit) The filter is used to avoid premature error messages when a capacitive load is activated or an inductive load is deactivated, and during other voltage peaks when a status changes. When a channel is in the static state (permanently activated or deactivated) the controller uses a fixed specified duration of 100 ms for filtering the error message.

  • Page 50: Error In The Actuator Power Supply

    Diagnostics processing 7.4 Error in the actuator power supply Error in the actuator power supply The voltage value at the connections for the power supply of the actuators is monitored globally and on the module level. If the actuator power supply U is beyond the voltage range of 18,6 V up to 30 V, an error is reported.

  • Page 51: Error In The System/Sensor Power Supply

    Diagnostics processing 7.5 Error in the system/sensor power supply Error in the system/sensor power supply The voltage value for the system/sensor power supply is also monitored globally. If the value is beyond the voltage range of 18.6 to 30 V, an error message is created.

  • Page 52: Emergency Messages

    Emergency messages Emergency messages When parametrized, the device sends emergency messages to the master in case of detected diagnosis. The coding of the first and the second part of the emergency messages are leaned to the CiA 301 and CiA 401 specifications.
  • Page 53 Emergency messages  MI-LVS: Module information byte – voltage for system/sensor power supply low  MI-LVA: Module information byte – voltage for actuator low  MI-SCS: Module information byte – sensor short-circuit at a M12 slot  MI-SCA: Module information byte – actuator short-circuit ...

  • Page 54: Firmware Update

    If the EoE service is configured and the device is at least in the Pre-Op state, enter the IP address of the device into your browser and navigate to the “Config” page. Click the button “Firmware Update” and select the update file provided by Belden. Technical manual LioN-P EtherCAT® Digital-I/O Release 1.0 11/2016...
  • Page 55 Firmware update 9.1 Firmware update with EoE Click "Upload" and wait for the message to restart your device. With the next restart your device will start up with the new firmware. Technical manual LioN-P EtherCAT® Digital-I/O Release 1.0 11/2016...

  • Page 56: Firmware Update With Foe

    TwinCAT: Click the “Download” button in section “File Access over EtherCAT” and select the update file provided by Belden: Add the file extension “.zip” in the string field if not visible. Click “OK” and wait until the file is transferred into the device.
  • Page 57 Firmware update 9.2 Firmware update with FoE After the file is transferred, a reset command or power cycle is needed. With the restart of the device the update package will be extracted and the old firmware files will be replaced by the new files included within the update package.

  • Page 58: 10 Technical Data

    Technical data 10.1 General 10 Technical data 10.1 General Protection class IP65 IP67 IP69K (not for 7/8") (only when the connectors are screwed in or when protective caps are used; not under UL investigation) Ambient temperature -40 °C to +70 °C (-40 °F to +158 °F) Weight 480 g Housing material...

  • Page 59: Power Supply For The Module Electronics/Sensors

    Technical data 10.3 Power supply for the module electronics/sensors Product code 0x37b92ad1 (934882001, 0980 ESL 391-111 16DI 7/8P) 0x37b92ad2 (934882002, 0980 ESL 392-111 16DO 7/8P) 0x37b92ad3 (934882003, 0980 ESL 393-111 8DI8DO 7/8P) 0x37b91f19 (934879001 0980 ESL 391-121 16DI M12P) 0x37b91f1a (934879002 0980 ESL 392-121 16DO M12P) 0x37b91f1b (934879003 0980 ESL 393-121 8DI8DO M12P) 0x37b91f1d (934879007 0980 ESL 393-121-DCU1 8DI8DO M12P)

  • Page 60: Power Supply For The Actuators

    Technical data 10.4 Power supply for the actuators 10.4 Power supply for the actuators Nominal voltage U 24 V DC (SELV/PELV) Voltage range 18-30 V DC Electric isolation Threshold value of the undervoltage detection Typ. 18 V Delay time of the undervoltage detection <...

  • Page 61: Leds

    Technical data 10.7 LEDs Signal level of the outputs: Min. (V – 1 V) Signal status “1” max. 2 V Signal status “0” Short-circuit protection Max. output current per module 7/8P: As per U approval: 9 A (12 A see Info 2) M12P: 16 A Overload protection...
  • Page 62 Technical data 10.7 LEDs X1…X8 Yellow Channel status A “On” A/DIA Periphery error (sensor or actuator overload/short-circuit) Not connected, status “Off”, no error X1…X8 B White Channel status B “On” Periphery error (actuator overload/short-circuit) Not connected, status “Off”, no error X01 Link/Act Green Ethernet connection exists to another...

  • Page 63: 11 Accessories

    Accessories 11 Accessories Item number Description 0985 706 100/… M Connection cable for EtherNet, with M12 connector at both ends, straight, 4-pin, D-coded, 24AWG TPE with blue-green casing, highly flexible, multi-wire/unshielded, 2 twisted wire pairs. 0985 706 101/… M Connection cable for EtherNet, crossover, with M12 connector at both ends, straight, 4-pin, D-coded, 24AWG TPE with blue-green casing, highly flexible, multi-wire/unshielded, 2 twisted wire pairs.
  • Page 64 Accessories Item number Description RKW 40-739/… F MINI, 7/8" connection cable, one end with cable socket, angled, 4-pin, 18AWG TPE, conductor US color-coded RSRK 40-637/… F MINI, 7/8" connection cable, both ends with cable plug (RS) and socket (RK), straight, 4-pin, 18AWG TPE, conductor IEC color-coded RSRK 40-602/…...

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