Belden Lumberg Automation Lumberg Automation 0980 ESL 811-EIP 16DI-M12-R Technical Manual
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Belden Lumberg Automation Lumberg Automation 0980 ESL 811-EIP 16DI-M12-R Technical Manual

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Technical manual
LioN-P EtherNet/IP with QuickConnect
0980 ESL 311-xxx ... 0980 ESL 313-xxx
0980 ESL 391-xxx ... 0980 ESL 393-xxx
LioN-R EtherNet/IP with QuickConnect
0980 ESL 811-EIP 16DI-M12-R
0980 ESL 812-EIP 16DO-M12-R
0980 ESL 813-EIP 8DI/8DO-M12-R
Technical manual LioN-P/ -R EtherNet/IP
Technical support
Release 1.4 02/2016
support-automation@belden.com

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Summary of Contents for Belden Lumberg Automation Lumberg Automation 0980 ESL 811-EIP 16DI-M12-R

  • Page 1 0980 ESL 311-xxx ... 0980 ESL 313-xxx 0980 ESL 391-xxx ... 0980 ESL 393-xxx LioN-R EtherNet/IP with QuickConnect 0980 ESL 811-EIP 16DI-M12-R 0980 ESL 812-EIP 16DO-M12-R 0980 ESL 813-EIP 8DI/8DO-M12-R Technical manual LioN-P/ -R EtherNet/IP Technical support Release 1.4 02/2016 support-automation@belden.com...
  • Page 2 Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 3: Table Of Contents

    Content Content About this manual General information Explanation of symbols 1.2.1 Use of danger information 1.2.2 Use of general information Version information Safety instructions Intended use Qualified personnel System description About the LioN-P/-R module series Special product features Product overview Assembly and wiring General information Outer dimensions...
  • Page 4 Content Setting the network parameters Configuring the controlling 5.4.1 Connections and assembly object 5.4.2 Configuration assembly instance 5.4.3 Configuration example 5.4.4 Initial settings of the connection parameters The integrated web server The Home page The Configuration page (Config) The Status page The Contact page Reading the process and diagnostic data QuickConnect...
  • Page 5 Content Diagnostics processing Channel error Voltage error at the M12 slots (sensor short-circuit) Overload of output drivers Error in the actuator power supply Error in the system/sensor power supply Technical data 10.1 General 10.2 Bus system 10.3 Power supply for the module electronics/sensors 10.4 Power supply for the actuators 10.5 Inputs 10.6 Outputs...
  • Page 6 Content Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 7: About This Manual

    Fax +49 (0) 23 55 / 5044-333 support-automation@belden.com www.lumberg-automation.com Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to make technical changes or changes to this manual at any time without notice. Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 8: Explanation Of Symbols

    About this manual 1.2 Explanation of symbols Explanation of symbols 1.2.1 Use of danger information Danger information is denoted as follows: DANGER Means that death, serious physical injury or substantial damage to property will occur if the required safety measures are not taken. WARNING Means that death, serious physical injury or substantial damage to property can occur if the required safety measures are not taken.

  • Page 9: Version Information

    About this manual 1.3 Version information Version information Index Created Changed Changed Version number Version 1.0 Version 1.1 Version 1.2 Date March 2013 May 2013 Aug 2014 Name/department Knipp/PM Knipp/PM Knipp/PM Version number Version 1.3 Version 1.4 Date December 2015 February 2016 Name/department Knipp/PM...
  • Page 10 About this manual 1.3 Version information Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 11: Safety Instructions

    Safety instructions 2.1 Intended use Safety instructions Intended use The devices described in this manual are decentralized input/output assemblies on a EtherNet/IP network. We adhere to all safety standards when developing, producing, testing, and documenting our products. When you adhere to the handling specifications and safety instructions described for the configuration, assembly, and correct operation, there should not normally be any risks for people or equipment.

  • Page 12: Qualified Personnel

    Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to make changes to the hardware or software of the products that go beyond the scope of this manual.

  • Page 13: System Description

    System description 3.1 About the LioN-P/-R module series System description About the LioN-P/-R module series LioN modules (Lumberg input/output Network) function as the interface in an industrial fieldbus system: They enable a central controller on the management level to communicate with the decentralized sensors and actuators on the field level.

  • Page 14: Product Overview

    System description 3.3 Product overview  Redundancy function: In ring topologies, the firmware of the LioN-P/-R modules supports the redundancy function DLR (Device Level Ring). With this function, if the connection is interrupted, the modules immediately switch to an alternative ring segment and thus ensure interruption-free operation. The DLR class supported is “beacon-based”...
  • Page 15 System description 3.3 Product overview Item number Description I/O ports Design LioN-P/-R module with 16 digital inputs 0980 ESL 811-EIP 16DI-M12-R 16DI 8 x M12 Sturdy/metal SAP number: 934 691-001 0980 ESL 311-111 (single protocol) SAP number: 934 880-001 0980 ESL 311-121 (single protocol) SAP number: 934 839-001 0980 ESL 391-111 (multiprotocol) SAP number: 934 882-001...
  • Page 16 System description 3.3 Product overview Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 17: Assembly And Wiring

    Assembly and wiring 4.1 General information Assembly and wiring General information Mount the module with 2 screws (M6x25 / 30) for LioN-R and 2 screws (M4x25/30) for LioN-P on a level surface. The torque required here is 1 Nm. Use washers for all fastening methods as per DIN 125. For the mounting holes, use a distance of 237.3 to 239.7 mm for the LioN-R modules, a distance of 190.3 to 191.8 mm for LioN-P modules with 7/8"...
  • Page 18 Assembly and wiring 4.1 General information Note For UL application:  Be sure to use a UL-certified cable with a suitable evaluation to connect the devices (CYJV or PVVA). To program the control, please refer to the OEM information, and only use suitable accessories. Note For UL application:...

  • Page 19: Outer Dimensions

    Assembly and wiring 4.2 Outer dimensions Outer dimensions 4.2.1 Module 0980 ESL 813-EIP 8DI/8DO-M12-R Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 20: Module 0980 Esl 313-111

    Assembly and wiring 4.2 Outer dimensions 4.2.2 Module 0980 ESL 313-111 Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 21: Module 0980 Esl 313-121

    Assembly and wiring 4.2 Outer dimensions 4.2.3 Module 0980 ESL 313-121 Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 22: Port Assignments

    Assembly and wiring 4.3 Port assignments Port assignments All the contact arrangements shown in this chapter show the frontal view of the connection area for the connectors. 4.3.1 Ethernet/IP ports  Design: M12 socket, 4-pin, D-coded  Color coding: green Figure 1: Schematic drawing, ports X01, X02 Port Signal...
  • Page 23 Assembly and wiring 4.3 Port assignments Figure 2: Schematic drawing, port X03 (IN) Figure 3: Schematic drawing, port X04 (OUT) Port Signal Function Power supply +24 V DC Actuator U X03, X04 +24 V DC System/sensors U 0 V DC System/sensors U 0 V DC Actuator U...

  • Page 24: Connections For Power Supply, 7/8", 5-Pin (Only Applies To Multiprotocol)

    Assembly and wiring 4.3 Port assignments 4.3.3 Connections for power supply, 7/8", 5-pin (only applies to multiprotocol)  Color coding: gray Figure 4: Schematic drawing, port X03 (IN) Figure 5: Schematic drawing, port X04 (OUT) Port Signal Function 0980 ESL 801 0980 ESL 802 0980 ESL 803 Power supply...

  • Page 25: Power Supply With M12 Power L-Coded

    Assembly and wiring 4.3 Port assignments NOTE Only use power supply units for the system/sensor and actuator supply that correspond to PELV (Protective Extra Low Voltage) or SELV (Safety Extra Low Voltage). Power supplies according to EN 61558-2-6 (transformers) or EN 60950-1 (switching power supply units) fulfill these requirements.

  • Page 26: Ports For The Sensors/Actuators

    Assembly and wiring 4.3 Port assignments NOTE Only use power supply units for the system/sensor and actuator supply that correspond to PELV (Protective Extra Low Voltage) or SELV (Safety Extra Low Voltage). Power supplies according to EN 61558-2-6 (transformers) or EN 60950-1 (switching power supply units) fulfill these requirements.

  • Page 27: Starting Operation

    Starting operation 5.1 Downloading and installing the EDS file Starting operation Downloading and installing the EDS file An EDS file is required for the configuration of a module in the controller. Each of the 3 module variants requires its own EDS file. You have the option of downloading the EDS file from our website or asking our support team to send it to you.

  • Page 28: Reading The Mac Addresses

    Starting operation 5.2 Reading the MAC addresses Reading the MAC addresses Every module has a unique MAC address assigned by the manufacturer that cannot be changed by the user. The assigned MAC address is printed on the right side of the module. Setting the network parameters You can use the 3 rotary switches on the front of the modules to set the operation mode for receiving the network parameters such as IP address,...

  • Page 29: Configuring The Controlling

    Starting operation 5.4 Configuring the controlling Rotary switch setting Function 001 to 254 The last 3 digits of the saved or preset IP address are overwritten by the setting of the rotary switch. 255 to 998 The network parameters are requested via DHCP and BOOTP but (exception: 888) are not saved.
  • Page 30 Starting operation 5.4 Configuring the controlling By selecting the relevant instance ID of the assembly object, you decide whether the module adds diagnostic data to the standard process data. The modules provide the following connections and assembly instance IDs: 16DI modules: ...

  • Page 31: Configuration Assembly Instance

    Starting operation 5.4 Configuring the controlling Connection type Diagnostics Instance ID Length Listen Only Output: 192 0 byte Input: 101 7 byte Listen Only Output: 192 0 byte Input: 102 3 byte Table 11: Connections and assembly instance IDs in module 812 8DI/8DO modules:...
  • Page 32 Starting operation 5.4 Configuring the controlling The instance ID for the configuration assembly instance is 105. The length of the configuration assembly instance is  32 words (= 64 byte) for the 16DO module and  16 words (= 32 byte) for the 8DI/8DO module. Surveillance timeout ...

  • Page 33: Configuration Example

    Starting operation 5.4 Configuring the controlling Failsafe function  The firmware of the modules provides a fail-safe function for the outputs. During the configuration of the modules, you have the option to define the status of the outputs after an interruption or a loss of communication. The following options are available to you: ...
  • Page 34 Starting operation 5.4 Configuring the controlling  Go to the "I/O-Configuration" section in the "Controller Organizer" and right-click on "Ethernet".  Select the "New Module" menu item. The following selection window opens:  Select the module to be added and click the "Create" button. Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...
  • Page 35 Starting operation 5.4 Configuring the controlling  Enter a name for the module and the correct IP address. In this example, the name is Name01 and the IP address 192.168.100.10.  Click the "Change" button and change the setting for the module revision, electronic keying, and connection type.
  • Page 36 Starting operation 5.4 Configuring the controlling  Change to the "Controller-Tags" section in "Controller Organizer". The controller tags for the configuration parameters contain the name of the module, followed by a :C. The surveillance timeout and fail-safe parameters can be defined for each individual output channel - see the following example: Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 37: Initial Settings Of The Connection Parameters

    Starting operation 5.4 Configuring the controlling 5.4.4 Initial settings of the connection parameters Configuration tools of other controller manufacturers may ask you to enter additional parameters for setting up a communication link between your EtherNet/IP I/O scanner and the modules. For this scenario, the following table provides a list of useful parameters: 16DI slot with diagnostics ...
  • Page 38 Starting operation 5.4 Configuring the controlling Data type USINT Data size 1 byte Data length 2 byte  Target device to sender (T->O), connection parameters Real-time transfer format Connection is pure data and is modeless Connection type MULTICAST Assembly instance ID Data type USINT Data size...

  • Page 39: The Integrated Web Server

    The integrated web server 6.1 The Home page The integrated web server The modules provide an integrated web server for configuration, monitoring, and diagnosis. You have the option to call up the websites saved on it by entering the address in a web browser. To do this, replace the placeholder [IP-Adresse] with the IP address of the relevant module.
  • Page 40 The integrated web server 6.2 The Configuration page (Config) On this page you have the option to access the following values and parameters:  Network parameters (IP settings):  IP address, readable and writable  Subnet mask, readable and writable ...

  • Page 41: The Status Page

    The integrated web server 6.3 The Status page The Status page The address of the Status page is: http://[IP-Adresse]/status.htm On this page you have the option to read the following values and parameters:  Process data:  Output data ("Consumed") ...

  • Page 42: The Contact Page

    The integrated web server 6.4 The Contact page The Contact page The address of the contact page is: http://[IP-Adresse]/contact.htm This page provides information on the contact data for Belden Deutschland GmbH. Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 43: Reading The Process And Diagnostic Data

    The integrated web server 6.5 Reading the process and diagno- stic data Reading the process and diagnostic data You have the option to read the process and diagnostic data for the LioN-R modules using the integrated web server. The web server provides the data in standardized JSON format.
  • Page 44 The integrated web server 6.5 Reading the process and diagno- stic data The response has the following object structure:  Consumed: Array[a,b] – contains the output data of the module  Produced: Array[a,b] – contains the input data of the module with a diagnosis Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 45: Quickconnect

    QuickConnect 7.1 How it works QuickConnect QuickConnect (QC) enables the module to perform the start-up process faster. This makes it possible to begin the network communication particularly quickly. How it works When you activate QuickConnect, the module accepts a TCP connection within 350 ms of being switched on.

  • Page 46: Configuration Assembly Instance 105

    QuickConnect 7.2 Activation 7.2.1 Configuration assembly instance 105 In the "Controller Organizer", select the "Controller-Tags" section and set the "QuickConnectEn" bit to the value 1. 7.2.2 EtherNet/IP object (TCP/IP object) Enter a message command from the command list and open the related configuration window.
  • Page 47 QuickConnect 7.2 Activation Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...
  • Page 48 QuickConnect 7.2 Activation Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 49: Bit Assignment

    Bit assignment 8.1 16DI module Bit assignment With the input data, actual values are specified, and with the output data target values. Please note that the amount of provider data (input data) is variable. The amount depends on whether the transfer of diagnostic data has been selected.

  • Page 50: 16Do Module

    Bit assignment 8.2 16DO module  MI-IME Module information byte – internal module error  SCS-X1...SCS-X8: Sensor short-circuit at slot X1 to X8 16DO module 8.2.1 Assembly instance ID 101 (input data with diagnosis) INPUT Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2...

  • Page 51: 8Di/8Do Module

    Bit assignment 8.3 8DI/8DO module  MI-LVA: Module information byte – actuator undervoltage  MI-SCA: Module information byte – actuator short-circuit  MI-IME Module information byte – internal module error  CE-X1A...CE-X8A: Channel error, channel A (contact pin 4) of slots X1 to ...

  • Page 52: Key

    Bit assignment 8.3 8DI/8DO module 8.3.4  X1-A...X4-A: Input status, channel A (contact pin 4) of slots X1 to X4  X1-B...X4-B: Input status, channel B (contact pin 2) of slots X1 to X4  X5-A...X8-A: Output status, channel A (contact pin 4) of slots X5 to X8 ...

  • Page 53: Diagnostics Processing

    Diagnostics processing 9.1 Channel error Diagnostics processing The modules provide advanced diagnosis behavior, in particular for the output channels to determine errors in the transmission. The firmware of the modules distinguishes between 5 different types of error. Channel error A channel error is determined by comparing the target value set by a controller and the actual value of an output channel.

  • Page 54: Voltage Error At The M12 Slots (Sensor Short-Circuit)

    Diagnostics processing 9.2 Voltage error at the M12 slots (sensor short-circuit) The filter is used to avoid premature error messages when a capacitive load is activated or an inductive load is deactivated, and during other voltage peaks when a status changes. When a channel is in the static state –...

  • Page 55: Error In The Actuator Power Supply

    Diagnostics processing 9.4 Error in the actuator power supply The error message is filtered by the "Surveillance-Timeout" parameter. Error in the actuator power supply The voltage value at the connections for the power supply of the actuators is monitored globally and on the module level. If the actuator power supply U goes outside the voltage range of 18 to 30 V, an error is reported.
  • Page 56 Diagnostics processing 9.5 Error in the system/sensor power supply The error message has no effect on the outputs and is not filtered, but is reported immediately. Caution It must definitely be ensured that the supply voltage, measured at the most remote participant is not below 18 V DC from the perspective of the system power supply.

  • Page 57: 10 Technical Data

    Technical data 10.1 General 10 Technical data 10.1 General Protection class IP 67 (only when the connectors are screwed in or when protective caps are used) Ambient temperature LioN-R: -10 °C to +60 °C (+14 °F to +140 °F) LioN-P: -40 °C to +70 °C (-40 °F to +158 °F) Weight 615 g (LioN-R);...

  • Page 58: Power Supply For The Module Electronics/Sensors

    Technical data 10.3 Power supply for the module electronics/sensors Product code 8110 (0980 ESL 811-EIP 16DI-M12-RQC) 8120 (0980 ESL 812-EIP 16DO-M12-RQC) 8130 (0980 ESL 813-EIP 8DI/8DO-M12-RQC) 31100 (0980 ESL 311-111 16DI 7/8P SP) 31200 (0980 ESL 312-111 16DO 7/8P SP) 31300 (0980 ESL 313-111 8DI8DO 7/8P SP) 31102 (0980 ESL 311-121 16DI M12P SP) 31202 (0980 ESL 312-121 16DO M12P SP)

  • Page 59: Power Supply For The Actuators

    Technical data 10.4 Power supply for the actuators Reverse polarity protection Operational indicator (U LED green, 18 V <= U <= 30 V LED red, U < 18 V or U > 30 V Table 31: Information on the power supply for the module electronics/sensors 10.4 Power supply for the actuators Nominal voltage U...

  • Page 60: Outputs

    Technical data 10.6 Outputs 10.6 Outputs Output connection Typically 1.6 A (2 A for LioN-P) as per IEC 61131-2 Nominal output current per channel: 1.6 A (2 A for LioN-P), see Info 1 Signal status “1” max. 1.6 A (2 A for LioN-P) Signal status “0”...
  • Page 61 Technical data 10.7 LEDs Green Actuator power supply, voltage level 18 V <= U <= 30 V Actuator power supply, voltage level U < 18 V or U > 30 V No actuator power supply X1…X8 Yellow Channel status A “On” A/DIA Periphery error (sensor or actuator overload/short-circuit)
  • Page 62 Technical data 10.7 LEDs Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 63: 11 Declaration Of Conformity

    Declaration of conformity 11 Declaration of conformity Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...
  • Page 64 Declaration of conformity Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

  • Page 65: 12 Accessories

    Accessories 12 Accessories Item number Description 0985 706 100/… M Connection cable for EtherNet/IP, with M12 connector at both ends, straight, 4-pin, D-coded, 24AWG TPE with blue-green casing, highly flexible, multi-wire/unshielded, 2 twisted wire pairs. 0985 706 101/… M Connection cable for EtherNet/IP, crossover, with M12 connector at both ends, straight, 4-pin, D-coded, 24AWG TPE with blue-green casing, highly flexible, multi-wire/unshielded, 2 twisted wire pairs.
  • Page 66 Accessories Item number Description 0986 EMC 102 M12 cable connector for EtherNet/IP cable, straight, 4-pin, D-coded, connection for spring terminal Table 37: Customizable connectors for data transfer Item number Description RK 40-637/… F MINI, 7/8" connection cable, one end with cable plug (RS) or socket RS 40-637/…...
  • Page 67 Accessories Item number Description Cover for unused MINI, 7/8" device sockets Cover for unused MINI, 7/8" device plugs Table 40: Other accessories Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...
  • Page 68 Accessories Technical manual LioN-P/ -R EtherNet/IP Release 1.4 02/2016...

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