Belden lumberg automation 0980 ESL 390-111 Manual
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Belden lumberg automation 0980 ESL 390-111 Manual

Lion-p ethercat digital-i/o multiprotocol
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Manual
LioN-P EtherCAT® Digital-I/O Multiprotocol
0980 ESL 390-111
0980 ESL 391-111
0980 ESL 392-111
0980 ESL 393-111
0980 ESL 390-121, 0980 ESL 390-121-DCU1
0980 ESL 391-121
0980 ESL 392-121
0980 ESL 393-121, 0980 ESL 393-121-DCU1
Manual LioN-P EtherCAT® Digital-I/O Multiprotocol
Technical Support
Version 2.0 10/2017
support-automation@belden.com

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Summary of Contents for Belden lumberg automation 0980 ESL 390-111

  • Page 1 0980 ESL 390-111 0980 ESL 391-111 0980 ESL 392-111 0980 ESL 393-111 0980 ESL 390-121, 0980 ESL 390-121-DCU1 0980 ESL 391-121 0980 ESL 392-121 0980 ESL 393-121, 0980 ESL 393-121-DCU1 Manual LioN-P EtherCAT® Digital-I/O Multiprotocol Technical Support Version 2.0 10/2017 support-automation@belden.com...
  • Page 2 Contents Contents 1 About this manual 1.1 General information 1.2 Explanation of symbols 1.2.1 Use of danger information 1.2.2 Use of general information 1.2.3 EtherCAT® trademark information 1.3 Version information 1.4 Designations and synonyms 2 Safety instructions 2.1 Intended use 2.2 Qualified personnel 3 System description 3.1 About the LioN-P module series...
  • Page 3 Contents 4.3.2 Power Supply with 7/8”, 5-pin 4.3.3 Power Supply with M12 power L-coded 4.3.4 Ports for the sensors/actuators 5 Starting operation 5.1 Downloading and installing the ESI file 5.2 Reading the MAC addresses 5.3 Setting the rotary switches 5.4 Configuring the controller 5.4.1 PDO Assignments 5.4.2 16DI modules: 0980 ESL 391-1x1 5.4.2.1 PDO 0x1A00, Input data in byte format...
  • Page 4 Contents 5.4.5.2 PDO 0x1A0, 16DI with data in byte format 5.4.5.3 PDO 0x1600, 16DO with data in byte format 5.4.5.4 PDO’s 0x1A10/0x1610, 8DI/DO with data in byte format 5.4.5.5 PDO 0x1A10, 8DI with data in byte format 5.4.5.6 PDO 0x1610, 8DO with data in byte format 5.4.5.7 PDO’s 0x1A10/0x1610, 8DI/8DO with data in byte format 5.4.5.8 PDO’s 0x1A01/0x1601, 16DI/DO with data in bit format...
  • Page 5 Contents 6 The integrated web server 6.1 The Status page 6.1.1 Force Mode 6.2 The Configuration page (Config) 6.3 The System page 6.4 The DCU page 6.5 The Contact page 7 Diagnostics processing 7.1 Channel error 7.2 Voltage error at the M12 slots (sensor short- circuit) 7.3 Overload of output drivers 7.4 Error in the actuator power supply 7.5 Error in the system/sensor power supply...
  • Page 6 Contents 10.6 Outputs 10.7 LEDs 11 Accessories Manual LioN-P EtherCAT® Digital-I/O Multiprotocol Version 2.0 10/2017...
  • Page 7 Fax +49 (0) 23 55 / 5044-333 support-automation@belden.com www.lumberg-automation.com Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to make technical changes or changes to this manual at any time without notice. Manual LioN-P EtherCAT® Digital-I/O Multiprotocol Version 2.0 10/2017...
  • Page 8 1.2 Explanation of symbols 1 About this manual 1.2 Explanation of symbols 1.2.1 Use of danger information Danger information is denoted as follows: Danger: Means that death, serious physical injury or substantial damage to property will occur if the required safety measures are not taken.
  • Page 9 1 About this manual 1.3 Version information 1.3 Version information Index Created Changed Changed Version number Version 1.0 Version 2.0 Date October 2016 October 2017 Name/ department MJ/ R&D MJ/ R&D Table 1: Overview of manual revisions 1.4 Designations and synonyms Process Data Object TxPDO Transmit Process Data Object...
  • Page 10 2.1 Intended use 2 Safety instructions 2 Safety instructions 2.1 Intended use The devices described in this manual are decentralized input/output assemblies on an EtherCAT® network. We adhere to all safety standards when developing, producing, testing, and documenting our products. When you adhere to the handling specifications and safety instructions described for the configuration, assembly, and correct operation, there should not normally be any risks for people or equipment.
  • Page 11 Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to make changes to the hardware or software of the products that go beyond the scope of this manual.
  • Page 12 3.1 About the LioN-P module series 3 System description 3 System description 3.1 About the LioN-P module series LioN modules (Lumberg input/output Network) function as the interface in an industrial fieldbus system: They enable a central controller on the management level to communicate with the decentralized sensors and actuators on the field level.
  • Page 13 3 System description 3.3 Product overview Integrated switch The integrated 2-port Ethernet switch of the modules allows a line topology to be set up for the EtherCAT® network. Failsafe function The modules with digital output channels provide a failsafe function. This allows you to define the behavior of every single digital output channel in the case of an interruption or a loss of...
  • Page 14 3.3 Product overview 3 System description Item number Description I/O ports Design LioN-P module with 16 digital inputs 16DI 8x M12 Sturdy/metal 0980 ESL 391-111 Order number: 934 882-001 (7/8’’ power, multiprotocol) 0980 ESL 391-121 Order number: 934 879-001 (M12 power, multiprotocol) LioN-P module with 16 digital outputs 16DO 8x M12...
  • Page 15 4 Assembly and wiring 4.1 General information 4 Assembly and wiring 4.1 General information Mount the module with 2 screws (M4x25/30) for LioN-P on a level surface. The torque required here is 1 Nm. Use washers for all fastening methods as per DIN 125.
  • Page 16 4.2 Outer dimensions 4 Assembly and wiring Warning: For UL application: Use temperature-resistant cables with the following properties: For the modules 0980ESL3x1-111 and 0980 ESL3x1-121 heat- resistant up to at least 85° C. modules 0980ESL3x0-1x1, 0980ESL3x2-1x1 0980 ESL3x3-1x1 heat-resistant up to at least 96° C. 4.2 Outer dimensions 4.2.1 Module 0980 ESL 3xx-111 Manual LioN-P EtherCAT®...
  • Page 17 4 Assembly and wiring 4.3 Port assignments 4.2.2 Module 0980 ESL 3xx-121 4.3 Port assignments All the contact arrangements shown in this chapter show the frontal view of the connection area for the connectors. 4.3.1 EtherCAT® ports All the contact arrangements shown in this chapter show the frontal view of the connection area for the connectors.
  • Page 18 4.3 Port assignments 4 Assembly and wiring Figure 1: Schematic drawing, ports X01, X02 Port Signal Function EtherCAT® TD + Transmit Data + Port X01 (IN), RD + Receive Data + Port X02 (OUT) TD - Transmit Data - RD - Receive Data - Table 3: Assignment of ports X01, X02 Caution: Risk of destruction! Never connect the power supply to the data cables.
  • Page 19 4 Assembly and wiring 4.3 Port assignments Port Signal Signal Function 0980 ESL 391-111 0980 ESL 390-111 0980 ESL 392-111 0980 ESL 393-111 Power supply GND_U Actuator see note X03, X04 GND_U GND_U System/sensors Functional earth (+24 V) (+24 V) System/sensors (+24 V) Actuator...
  • Page 20 4.3 Port assignments 4 Assembly and wiring Figure 5: Schematic diagram of the M12 L-coding (socket), port X04 (OUT) Port Signal Signal Function 0980 ESL 391-121 0980 ESL 390-121 0980 ESL 390-121-DCU1 0980 ESL 392-121 0980 ESL 393-121 Power supply (+24 V) (+24 V) System/sensors...
  • Page 21 4 Assembly and wiring 4.3 Port assignments 4.3.4 Ports for the sensors/actuators Design: M12 socket, 5-pin Color coding: black Figure 6: Schematic drawing, port X1 to X8 Module Sensor/ actuator Function Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 port 16DI 0980 ESL 391-111 X1 - X8 +24 V DC (U IN B GND_U...
  • Page 22 5.1 Downloading and installing the 5 Starting operation ESI file 5 Starting operation 5.1 Downloading and installing the ESI file An EtherCAT® Slave Information File (ESI) file is required for the configuration of a module in the controller. All module variants are supported by one ESI file.
  • Page 23 5 Starting operation 5.3 Setting the rotary switches 5.3 Setting the rotary switches As the EtherCAT® devices are multiprotocol devices, it’s required to set the X100 rotary switch in front of the module to position EC for the EtherCAT® protocol. After the power supply is restored, the modules read the switch settings.
  • Page 24 5.4 Configuring the controller 5 Starting operation 5.4 Configuring the controller 5.4.1 PDO Assignments The module supports different PDO assignment for input and output data.There are assignments for bit or byte access and with or without diagnosis data attached to the input data (TxPDO, I/O-module to EtherCAT® controller.
  • Page 25 5 Starting operation 5.4 Configuring the controller 5.4.2.2 PDO 0x1A01, Input data in bit format PDO Content Index Size Index Size Type Name 0x1A01 0x6020:01 Port X1A 0x6020:02 Port X1B 0x6020:03 Port X2A 0x6020:04 Port X2B 0x6020:05 Port X3A 0x6020:06 Port X3B 0x6020:07 Port X4A...
  • Page 26 5.4 Configuring the controller 5 Starting operation 5.4.2.3 PDO 0x1A04, Error register PDO Content Index Size Index Size Type Name 0x1A04 0x1001:01 USINT Error Register Table 11: Error Register Error description No error Output overload error, MI-SCS Voltage error, MI-LVS Additional function forcing, MI-FC Additional function device diagn., MI-IME Table 12: Content of error register...
  • Page 27 5 Starting operation 5.4 Configuring the controller 5.4.2.4 PDO 0x1A04, Diagnostic register PDO Content Index Size Index Size Type Name 0x1A05 0x2001:01 UDINT Diagnostic Register Table 13: Diagnostic Register Input Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0...
  • Page 28 5.4 Configuring the controller 5 Starting operation 5.4.3 16DO modules: 0980 ESL 392-1x1 The PDO’s 0x1600 or 0x1601 can be selected for controlling the outputs of the module. 5.4.3.1 PDO 0x1600, Output data in byte format PDO Content Index Size Index Size Type...
  • Page 29 5 Starting operation 5.4 Configuring the controller 5.4.3.2 PDO 0x1601, Output data in bit format PDO Content Index Size Index Size Type Name 0x1601 0x6220:01 Port X1A 0x6220:02 Port X1B 0x6220:03 Port X2A 0x6220:04 Port X2B 0x6220:05 Port X3A 0x6220:06 Port X3B 0x6220:07 Port X4A...
  • Page 30 5.4 Configuring the controller 5 Starting operation 5.4.3.3 PDO 0x1A02, Output status in byte format This object delivers (optional selectable) the real outputs status as input data (TxPDO) to the controller (Output Mirror): PDO Content Index Size Index Size Type Name 0x1A00 0x2200:01...
  • Page 31 5 Starting operation 5.4 Configuring the controller 5.4.3.4 PDO 0x1A03, Output status in bit format This object delivers (optional selectable) the real outputs status as input data (TxPDO) to the controller (Output Mirror): PDO Content Index Size Index Size Type Name 0x1A03 0x2020:01...
  • Page 32 5.4 Configuring the controller 5 Starting operation 5.4.3.5 PDO 0x1A04, Error register PDO Content Index Size Index Size Type Name 0x1A04 0x1001:01 USINT Error Register Table 21: Error Register Error description No error Output overload error, MI-SCS Voltage error, MI-LVS Additional function forcing, MI-FC Additional function device diagn., MI-IME Table 22: Content of error register...
  • Page 33 5 Starting operation 5.4 Configuring the controller 5.4.3.6 PDO 0x1A04, Diagnostic register PDO Content Index Size Index Size Type Name 0x1A05 0x2001:01 UDINT Diagnostic Register Table 23: Diagnostic Register Input Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0...

  • Page 34: Table Of Contents

    5.4 Configuring the controller 5 Starting operation 5.4.4 8DI/8DO modules: 0980 ESL 393-1x1 The PDO 0x1A00 or 0x1A01 can be selected for the input data of the module. The PDO 0x1600 or 0x1601 can be selected for controlling the outputs of the module.
  • Page 35 5 Starting operation 5.4 Configuring the controller 5.4.4.2 PDO 0x1A01, Input data in bit format PDO Content Index Size Index Size Type Name 0x1A01 0x6020:01 Port X1A 0x6020:02 Port X1B 0x6020:03 Port X2A 0x6020:04 Port X2B 0x6020:05 Port X3A 0x6020:06 Port X3B 0x6020:07 Port X4A...
  • Page 36 5.4 Configuring the controller 5 Starting operation For the input data direction (TxPDO of the device) the following flexible selectable PDO’s are available: 5.4.4.3 PDO 0x1A02, Output status in byte format This object delivers (optional selectable) the real outputs status as input data to the controller (Output Mirror): PDO Content Index...
  • Page 37 5 Starting operation 5.4 Configuring the controller 5.4.4.4 PDO 0x1A03, Output status in bit format This object delivers (optional selectable) the real outputs status as input data to the EtherCAT controller (Output Mirror): PDO Content Index Size Index Size Type Name 0x1A03 0x2020:01...
  • Page 38 5.4 Configuring the controller 5 Starting operation 5.4.4.5 PDO 0x1A04, Error register PDO Content Index Size Index Size Type Name 0x1A04 0x1001:01 USINT Error Register Table 31: Error Register Error description No error Output overload error, MI-SCS or MI-SCA Voltage error, MI-LVS Additional function forcing, MI-FC Additional function device diagn., MI-IME Table 32: Content of error register...
  • Page 39 5 Starting operation 5.4 Configuring the controller 5.4.4.6 PDO 0x1A04, Diagnostic register PDO Content Index Size Index Size Type Name 0x1A05 0x2001:01 UDINT Diagnostic Register Table 33: Diagnostic Register Input Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0...

  • Page 40: Index Bit

    5.4 Configuring the controller 5 Starting operation 5.4.4.7 PDO 0x1600, Output data in byte format PDO Content Index Size Index Size Type Name 0x1600 0x6200:01 1.0 USINT Port X5A ... X8B (Table 36: Bit assignment for output data in byte format on page 40) Table 35: Output data in byte format Content of Port X5A ...
  • Page 41 5 Starting operation 5.4 Configuring the controller 5.4.4.8 PDO 0x1601, Output data in bit format PDO Content Index Size Index Size Type Name 0x1601 0x622:01 Port X5A 0x622:02 Port X5B 0x622:03 Port X6A 0x622:04 Port X6B 0x622:05 Port X7A 0x622:06 Port X7B 0x622:07 Port X8A...
  • Page 42 5.4 Configuring the controller 5 Starting operation The following table gives an overwiew of the availabale I/O profiles and the related PDO’s in byte format: Profile Format PDO PDO Content Type Index Size Index Size Type Name 16DI/DO Byte Input 0x1A00 2 0x6000:01 USINT...
  • Page 43 5 Starting operation 5.4 Configuring the controller The following table gives an overwiew of the availabale I/O profiles and the related PDO’s in bit format: Profile Format PDO PDO Content Type Index Size Index Size Type Name 16DI/DO Input 0x1A01 2 0x6020:01 Physical Input 0 0x6020:10...

  • Page 44: D X1A

    5.4 Configuring the controller 5 Starting operation 8DI/8DO Input 0x1A11 1 0x6020:01 Physical Input 0 0x6020:08 Physical Input 7 Output 0x1611 1 0x6220:01 Physical Output 0 0x6220:08 Physical Output 7 Table 39: 16DIO profiles in bit format The following tables showing the process data mapping for all profiles with the default I/O direction and mapping parameters.
  • Page 45 5 Starting operation 5.4 Configuring the controller 5.4.5.1 PDO’s 0x1A00/0x1600, 16DI/DO with data in byte format Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: 0x1A00 Output PDO: 0x1600 Byte Bit Byte 0x2304:01 Physical Inputs 0 ... 7 Physical Outputs 0 ...
  • Page 46 5.4 Configuring the controller 5 Starting operation 5.4.5.2 PDO 0x1A0, 16DI with data in byte format Default I/O Direction parameter for all I/O ports: Input. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: 0x1A00 Output PDO: - Byte Bit Byte...
  • Page 47 5 Starting operation 5.4 Configuring the controller 5.4.5.3 PDO 0x1600, 16DO with data in byte format Default I/O Direction parameter for all I/O ports: Output. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: - Output PDO: 0x1600 Byte Bit Byte...
  • Page 48 5.4 Configuring the controller 5 Starting operation 5.4.5.4 PDO’s 0x1A10/0x1610, 8DI/DO with data in byte format Default I/O Direction parameter for all I/O ports: Input/Output. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: 0x1A10 Output PDO: 0x1610 Byte Bit Byte...
  • Page 49 5 Starting operation 5.4 Configuring the controller 5.4.5.5 PDO 0x1A10, 8DI with data in byte format Default I/O Direction parameter for all I/O ports: Input. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: 0x1A10 Output PDO: - Byte Bit Byte...
  • Page 50 5.4 Configuring the controller 5 Starting operation 5.4.5.6 PDO 0x1610, 8DO with data in byte format Default I/O Direction parameter for all I/O ports: Output. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: - Output PDO: 0x1610 Byte Bit Byte...

  • Page 51: Physical Inputs 0

    5 Starting operation 5.4 Configuring the controller 5.4.5.7 PDO’s 0x1A10/0x1610, 8DI/8DO with data in byte format Default I/O Direction parameter for all I/O ports: Input/Output. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: 0x1A10 Output PDO: 0x1610 Byte Bit Byte...
  • Page 52 5.4 Configuring the controller 5 Starting operation 5.4.5.8 PDO’s 0x1A01/0x1601, 16DI/DO with data in bit format Default I/O Direction parameter for all I/O ports: Input/Output. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: 0x1A01 Output PDO: 0x1601 0x2304:01 Physical Input 0...
  • Page 53 5 Starting operation 5.4 Configuring the controller 5.4.5.9 PDO’s 0x1A01, 16DI with data in bit format Default I/O Direction parameter for all I/O ports: Input. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: 0x1A01 Output PDO: - 0x2304:01 Physical Input 0...

  • Page 54: Bit

    5.4 Configuring the controller 5 Starting operation 5.4.5.10 PDO 0x1601, 16DO with data in bit format Default I/O Direction parameter for all I/O ports: Output. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: - Output PDO: 0x1601 0x2304:01 Physical Output 0...

  • Page 55: Inactive X1B

    5 Starting operation 5.4 Configuring the controller 5.4.5.11 PDO’s 0x1A11/0x1611, 8DI/DO with data in bit format Default I/O Direction parameter for all I/O ports: Input/Output. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: 0x1A11 Output PDO: 0x1611 0x2304:01 Physical Input 0...
  • Page 56 5.4 Configuring the controller 5 Starting operation 5.4.5.12 PDO 0x1A11, 8DI with data in bit format Default I/O Direction parameter for all I/O ports: Input. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: 0x1A11 Output PDO: - 0x2304:01 Physical Input 0...
  • Page 57 5 Starting operation 5.4 Configuring the controller 5.4.5.13 PDO 0x1611, 8DO with data in bit format Default I/O Direction parameter for all I/O ports: Output. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: - Output PDO: 0x1611 0x2304:01 Physical Output 0...
  • Page 58 5.4 Configuring the controller 5 Starting operation 5.4.5.14 PDO’s 0x1A11/0x1611, 8DI/8DO with data in bit format Default I/O Direction parameter for all I/O ports: Input/Output. Mapping Parameter Process data (Default values, Reference) Index : Byte Value Port Input PDO: 0x1A11 Output PDO: 0x1611 0x2304:01 Physical Input 0...
  • Page 59 5 Starting operation 5.4 Configuring the controller 5.4.5.15 PDO 0x1A04, Error register The PDO’s 0x1A00, 0x1A01, 0x1A10 or 0x1A11 can be combined flexible with the PDO’s 0x1A04 (Error register) and/or 0x1A05 (Diagnosis register). PDO Content Index Size Index Size Type Name 0x1A04 0x1001:01...
  • Page 60 5.4 Configuring the controller 5 Starting operation 5.4.5.16 PDO 0x1A05, Diagnosis register The PDO’s 0x1A00, 0x1A01, 0x1A10 or 0x1A11 can be combined flexible with the PDO’s 0x1A04 (Error register) and/or 0x1A05 (Diagnosis register). PDO Content Index Size Index Size Type Name 0x1A05 0x2001:01...
  • Page 61 5 Starting operation 5.4 Configuring the controller 5.4.6 16DIO DCU module: 0980 ESL 390-121-DCU1 The DCU variant of the 0980 ESL 390-121 “Universal” module has the same process data objects as described in chapter 16DIO modules: 0980 ESL 390-1x1 on page 41. The additional DCU specific process data objects are described in the following chapters.
  • Page 62 5.4 Configuring the controller 5 Starting operation 5.4.6.3 PDO 0x1A08, DCU Additional Inputs (8 Signed Integer) These eight Signed Integer values can be used for DCU applications (e.g. for counters) as additional Input data (TxPDO, EtherCAT® slave to controller). The transfer of the data can be disabled in the Process Data PDO assignment of the engineering tool.
  • Page 63 5 Starting operation 5.4 Configuring the controller 5.4.6.4 PDO 0x1604, DCU Additional Outputs (8 Signed Integer) These eight Signed Integer values can be used for DCU applications as additional output data (RxPDO, EtherCAT® controller to slave). The transfer of the data can be disabled in the Process Data PDO assignment of the engineering tool.
  • Page 64 5.4 Configuring the controller 5 Starting operation 5.4.7.1 General device settings Index (Bit) Parameter Default Available in value variant 0x2300:01 Web interface locked: 0 = false, 1 = true 0x2300:02 Force mode locked: 0 = false, 1= true 0x2300:03 Disable all emergency messages: 0 = false, 1 = true 0x2300:04 Disable UL emergency messages: 0 = false, 1 = true 0x2300:05...
  • Page 65 5 Starting operation 5.4 Configuring the controller Index (Bit) Parameter 0x2301:01 Failsafe port X1, channel A (pin 4), possible values: 0 … 2 0x2301:02 Failsafe port X1, channel B (pin 4), possible values: 0 … 2 0x2301:0F Failsafe port X8, channel A (pin 4), possible values: 0 … 2 0x2301:10 Failsafe port X8, channel B (pin 4), possible values: 0 …...
  • Page 66 5.4 Configuring the controller 5 Starting operation edge). After this time has elapsed, the monitoring of the output begins and the diagnosis reports error states. The value of the surveillance timeout is 0 to 255 ms. The default value is 80 ms. When the output channel is in the static state, i.e. the channel is permanently switched on or off, the value is 100 ms.
  • Page 67 5 Starting operation 5.4 Configuring the controller Index (Bit) Parameter 0x2302:01 Surveillance timeout port X5, channel A (pin 4), possible values: 0 … 255 0x2302:02 Surveillance timeout port X5, channel B (pin 4), possible values: 0 … 255 0x2302:07 Surveillance timeout port X8, channel A (pin 4), possible values: 0 … 255 0x2302:08 Surveillance timeout port X8, channel B (pin 4), possible values: 0 …...
  • Page 68 5.4 Configuring the controller 5 Starting operation Index (Port) 16DI/DO 16DI 16DO 8DI/DO 8DI/8DO 0x2303:01 (X1A) Input/Output Input Output Input/Output Input Output Input 0x2303:02 (X1B) Input/Output Input Output Input/Output Input Output Input 0x2303:03 (X2A) Input/Output Input Output Input/Output Input Output Input 0x2303:04 (X2B) Input/Output...
  • Page 69 5 Starting operation 5.4 Configuring the controller For I/O channels configured as “Input/Output” the mapping configuration is valid for input (producing data) and output (consuming data) direction. For every profile (16DI/DO, 16DI, 16DO, 8DI/DO, 8DI, 8DO, 8DI/8DO) appropriate default settings are pre-configured. For the most applications is therefore no adaption of this parameters necessary.
  • Page 70 5.4 Configuring the controller 5 Starting operation Index : Byte I/O process data channel (0 - 15), 255 = Inactive / Not available (Port) 16DI/DO 16DI 16DO 8DI/DO 8DI/8DO 0x2304:01 (X1A) 0x2304:02 255 (Inactive) 255 (Inactive) 255 (Inactive) (X1B) 0x2304:03 (X2A) 0x2304:04 255 (Inactive)
  • Page 71 5 Starting operation 5.4 Configuring the controller Example for process data in byte format: 0x2304:11 (X6A) = 10 for the 16DI/DO means, that the input bit of X6A is mapped to producing bit 10 (byte 1 / bit 2) and the output bit of consuming byte 1 / bit 2 will used as output control information for port X6A.
  • Page 72 5.4 Configuring the controller 5 Starting operation 4. If not already done, choose the network adapter and install the driver for EtherCAT real time communication. 5. Click to “Adapter” and “Compatible Devices…” for choosing the driver and installation of the EtherCAT driver. 5.4.8.1 Configuration of 0980 ESL 390-1x1 modules 1.
  • Page 73 5 Starting operation 5.4 Configuring the controller click on the EtherCAT master (Device 1) and choose the option: “Add New Item …”, select the device and click the OK button. 2. Select the I/O profile. 3. Configure the “Slots”: Change to the “Slots” tab if the slot configuration should be changed.
  • Page 74 5.4 Configuring the controller 5 Starting operation boxes, if no Error- and Diagnosis Register data should be transferred the EtherCAT® controller. 6. Click to “Outputs” in the Sync Manager frame and choose your Outputs PDO’s in the PDO Assignment box, if changes are required. 5.4.8.2 Configuration of 0980 ESL 391-1x1 - 0980 ESL 393-1x1 modules 1.
  • Page 75 5 Starting operation 5.4 Configuring the controller 2. Configure the Process Data: Change to the “Process Data” tab and choose your Inputs and Outputs PDO’s as described in chapter 5.4.2 – 5.4.4. 3. Click to “Inputs” in the Sync Manager frame and choose your PDO’s in the PDO Assignment frame.
  • Page 76 5.4 Configuring the controller 5 Starting operation 5. Parameter settings: Change to the “Startup” folder and check the default device parameter settings. After double clicking one parameter, the edit dialog box opens. The new value can be entered into the Data input bar: Manual LioN-P EtherCAT®...
  • Page 77 5 Starting operation 5.4 Configuring the controller 5.4.8.3 EoE IP address 1. Set the IP address for the EoE protocol. For using the web interface of the device, the IP-address must be set. Click the “Advanced Settings…” button in the EtherCAT Tab and navigate to “Mailbox” and “EoE”. 2.
  • Page 78 5.4 Configuring the controller 5 Starting operation 5.4.8.4 Activate Configuration 1. When the device is connected to the EtherCAT® network click to the “TWINCAT” tab and choose “Activate Configuration”. Warning: Before you set the inputs or outputs of the module, be aware that no personal injury or damage to equipment can be happen.
  • Page 79 5 Starting operation 5.4 Configuring the controller 3. Click the “Write…” Button for setting an output of the device. Manual LioN-P EtherCAT® Digital-I/O Multiprotocol Version 2.0 10/2017...
  • Page 80 6.1 The Status page 6 The integrated web server 6 The integrated web server The modules provide an integrated web server for configuration, monitoring, and diagnosis. You have the option to call up the websites saved on it by entering the address in a web browser. To do this, replace the placeholder [IP-Adresse] with the IP address of the relevant module.
  • Page 81 6 The integrated web server 6.1 The Status page well as the process data sent to and received from the EtherCAT® controller is displayed. Channel errors are displayed in the last column. In the LioN-P modules the channel direction, the current channel status, the I/ O mapping configured through the controller as well as the currently mapped process data (Pr/Co) for all channels will be displayed.
  • Page 82 6.1 The Status page 6 The integrated web server The “Switch Forcemode On” button activates the Force Mode. If the status page or the web server is exited, the Force Mode is automatically switched off. To use the Force Mode in the online mode (with connection to the EtherCAT® controller), the web interface and Force Mode has to be activated through the controller parametrization.
  • Page 83 6 The integrated web server 6.2 The Configuration page (Config) used to simulate the input data of the individual channels before mapping into process data. 6.2 The Configuration page (Config) The address of the configuration page is: http://[IP-Adresse]/config.htm. On this page you have the option to access the following values and parameters: Restore Factory Settings: The module restores the factory...
  • Page 84 6.3 The System page 6 The integrated web server System runtime – System information – Number of restarts of the I/O system – Firmware version and date Device information: Ordering number – Serial number – Production year and week – User Management: Creating, changing or deleting of user or user settings –...
  • Page 85 Online Mode. For detailed information of the DCU function refer to the manual: Manual_LioN-P_Micro_DCU_EN.pdf 6.5 The Contact page The address of the contact page is: http://[IP-Adresse]/contact.htm. This page provides information on the contact data for Belden Deutschland GmbH. Manual LioN-P EtherCAT® Digital-I/O Multiprotocol Version 2.0 10/2017...
  • Page 86 6.5 The Contact page 6 The integrated web server Manual LioN-P EtherCAT® Digital-I/O Multiprotocol Version 2.0 10/2017...
  • Page 87 7 Diagnostics processing 7.1 Channel error 7 Diagnostics processing The modules provide advanced diagnosis behavior, in particular for the output channels. The firmware of the modules distinguishes between 5 different types of error. 7.1 Channel error A channel error is determined by comparing the target value set by a controller and the actual value of an output channel.
  • Page 88 7.2 Voltage error at the M12 slots 7 Diagnostics processing (sensor short- circuit) the controller only locks this one. Locked channels are deactivated and remain in the Off state if you do not reset them using the controller. When an output channel is activated (rising edge of the channel state) or deactivated (falling edge), the channel errors are filtered for the period that you set using the "Surveillance-Timeout"...
  • Page 89 7 Diagnostics processing 7.4 Error in the actuator power supply If there is an overload, the status indicator of the active output channel lights up red. If both output channels of an M12 slot are active during an overload, both status indicators light up red. The error message is filtered by the "Surveillance-Timeout"...
  • Page 90 7.5 Error in the system/sensor power 7 Diagnostics processing supply Caution: It must definitely be ensured that the supply voltage, measured at the most remote participant is not below 18.6 V DC from the perspective of the system power supply. Manual LioN-P EtherCAT® Digital-I/O Multiprotocol Version 2.0 10/2017...
  • Page 91 8 Emergency Messages 8 Emergency Messages When parametrized the device sends emergency messages to the master in case of detected diagnosis on the device. The coding of the first part of the emergency messages is leaned to the CiA 301 and CiA 401 specification. The second part of the emergency messages is the known error register, which can be also added via PDO to the cyclic input data.
  • Page 92 8 Emergency Messages Attention: - : Can be 0 or 1, if more than one error is active at the same time. Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 4 MI-IME MI-FC MI-PRM...
  • Page 93 If the EoE service is configured and the device is at least in the Pre-Op state, enter the IP address of the device in your browser and navigate to the “Config” Page. 1. Press the Firmware Update button and select the update file provided by Belden. Manual LioN-P EtherCAT® Digital-I/O Multiprotocol Version 2.0 10/2017...
  • Page 94 9.2 Firmware Update with FoE 9 Firmware update 2. Press Upload and wait for the following message Attention: Upon the next restart, the device will use the new firmware. 9.2 Firmware Update with FoE The FoE service must be supported from master and device. The FoE service is supported from device side per default setting.
  • Page 95 9.2 Firmware Update with FoE 1. Press the Download button in the File Access over EtherCAT box and select the update file provided by Belden: 2. Add the file extension “.zip” in the string field if not visible. 3. Press OK and wait until the file has been transferred into the device.
  • Page 96 9.2 Firmware Update with FoE 9 Firmware update by the files in the update package. The LED left of the U LED (U LED for devices with outputs) is flickering and blinking red during the update. After all files have been extracted, the U and U are blinking green two times, afterwards the device performs a restart in order the firmware update to be finished.
  • Page 97 10 Technical data 10.1 General 10 Technical data 10.1 General Protection class IP 67 (only when the connectors are screwed in or when protective caps are used) Ambient temperature LioN-P: -40° C to +70° C (-40° F to +158° F) Weight 480 g (LioN-P) Housing material Die-cast zinc Vibration resistance 15 g / 5–500 Hz...
  • Page 98 10.2 Bus system 10 Technical data 10.2 Bus system Protocol EtherCAT® (ETG.1000 V1.2) ESI file LumbergAutomation-LioN-P-Digital-IO.xml Data transmission rate 100 Mbit/s, full duplex Transmission procedure 100BASE-TX is supported Autonegotiation Type of addressing Auto-increment addressing, Fixed addressing Min. Cycle Time 250 μs Mailbox Protocols CanOpen over EtherCAT (CoE), File access over EtherCAT (FoE), Ethernet over EtherCAT (EoE)
  • Page 99 10 Technical data 10.3 Power supply for the module electronics/sensors EtherCAT interface 2x M12 sockets Port 4-pin, D-coded (see pin assignment) Autocrossing is supported Table 76: Information about the bus system 10.3 Power supply for the module electronics/ sensors Nominal voltage U 24 V DC (SELV/PELV) Voltage range 18 to 30 V DC...
  • Page 100 10.5 Inputs 10 Technical data Operational indicator (U LED green, 18.6 V <= U <= 30 V LED red, U < 18.6 V or U > 30 V Table 78: Information about the power supply for the actuators 10.5 Inputs Input specification Type 3 as per IEC 61131-2 Nominal input voltage 24 V DC Input current at 24 V DC...
  • Page 101 10 Technical data 10.6 Outputs Signal level of the outputs: Signal status “1” Min. (U – 1 V) Signal status “0” Max. 2 V Short-circuit protection Max. output current per module 7/8 Power connector: As per U approval: 9 A (12 A see Info 2) M12 Power connector: As per U approval: 9 A (16 A per supply point) Overload protection Number of digital channels...
  • Page 102 10.7 LEDs 10 Technical data 10.7 LEDs Green System/sensor power supply, voltage level 18.6 V <= U <=30 V System/sensor power supply, voltage level 18.6 V > U or U > 30 V No system/sensor power supply Green Actuator power supply, voltage level 18.6 V <= U <=30 V Actuator power supply, voltage level 18.6 V >...
  • Page 103 10 Technical data 10.7 LEDs Application controller failure. E.g. PDI watchdog timeout. Flickering Booting error Blinking Invalid configuration, general configuration error Single flash Local error / unsolicited state change Double Watchdog error flash No error DCU/FM Blue DCU program stop Blue DCU program run blinking...
  • Page 104 11 Accessories 11 Accessories In order to get access to various types of accessories, please visit our web page: http://www.beldensolutions.com Manual LioN-P EtherCAT® Digital-I/O Multiprotocol Version 2.0 10/2017...

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