Graco 24N816 Instructions Manual
  1. Manuals
  2. Brands
  3. Graco Manuals
  4. Industrial Equipment
  5. 24N816
  6. Instructions manual

Graco 24N816 Instructions Manual

Level detection module and drum feed kit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instructions - Parts
Level Detection Module
and Drum Feed Kit
Installation kit to provide low level sensors in both chemical sides of an HFRL
plural-component proportioner being fed from 55 gallon (208 liter) drums. For professional
use only.
Not approved for use in explosive atmospheres or hazardous locations.
Important Safety Instructions
Read all warnings and instructions in the HFRL and HFRS
Setup-Operations manual. Save all instructions.
See page 3 for model information.
125 psi (0.86 MPa, 8.6 bar) Maximum Fluid Working Pressure
125 psi (0.86 MPa, 8.6 bar) Maximum Air Input Pressure
3A2806A
EN
ti19596a

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 24N816 and is the answer not in the manual?

Questions and answers

Related Manuals for Graco 24N816

Summary of Contents for Graco 24N816

  • Page 1 Instructions - Parts Level Detection Module and Drum Feed Kit 3A2806A Installation kit to provide low level sensors in both chemical sides of an HFRL plural-component proportioner being fed from 55 gallon (208 liter) drums. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Important Safety Instructions Read all warnings and instructions in the HFRL and HFRS Setup-Operations manual.

  • Page 2: Table Of Contents

    Install Level Sensors ..... 12 Graco Standard Warranty ....38 Install Light Tower .

  • Page 3: Related Manuals

    Related Manuals Related Manuals Component manuals in English. Manuals are available at www.graco.com. Manual No. Description 3A2175 HFRL and HFRS, Setup-Operations 3A2176 HFRL and HFRS, Repair-Parts 312877 Husky 1050 Air-Operated Diaphragm Pump, Operation 3A0235 Feed Supply Kits, Instructions-Parts 406987 GCA CAN Cables, Reference (Extension Cables)

  • Page 4: Component Identification

    Component Identification Component Identification Complete Feed System Figure Shown With: (1) Level Kit (2) Drum Feed Kit Options (1) 4 Drum Rack Option ti19596a . 1: Component Identification - Feed System Key: Auxiliary Control Panel (Mounted in Machine Base) Drum to Pump Feed Hose, 6 ft (1.8 m) Refer to F Husky Pump Level Sensor - Low Level Indication...

  • Page 5: Electrical Panel Components

    Component Identification Electrical Panel Components The electrical panel will be located on the inside of the HFRL stand enclosure, and includes two fluid control modules. r_24n804 . 2: Component Identification - Electrical Panel Key: AA Fluid Control Module (FCM) - A (Red) Tank AB Fluid Control Module - B (Blue) Tank AC Ground Cable AD CAN Cable...

  • Page 6: Fluid Control Module (Fcm)

    Component Identification Fluid Control Module (FCM) ti12337a ti12336a . 3: Component Identification - FCM Key: BA Fluid Control Module (FCM) BB Base BC Module Connection Screws BD Access Cover BE Module Status LEDs BF CAN Connectors BG Level Sensor Input BH Fill Solenoid Signal Adjust Rotary Switch The rotary switch setting indicates which zone the fluid...

  • Page 7: Light Tower

    Component Identification Light Tower tower . 5: Component Identification - Light Tower Signal Description Green on only System is powered up and there are no error con- ditions present Yellow on An advisory exists Yellow flashing Material is at a low level condition Red flashing A deviation exists Red on...

  • Page 8: Grounding

    Grounding Grounding Flush Pumps Before Using The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an Flush equipment only in a well-ventilated area. Do escape wire for the electrical current due to static build not spray flammable fluids.

  • Page 9: Installation

    Installation Installation Install 4 Drum Rack (Optional) 4. Tighten all connections. NOTICE Connect Feed Pump To avoid machine damage or personal injury, anchor the rack to the floor with (4) 1/2” bolts (pro- 1. Supply clean, dry, filtered air to feed pumps. vided by customer) and verify all bolt assemblies NOTE: Air supply components are not included.

  • Page 10: Install Electrical Panel

    Installation Install Electrical Panel 8. Remove one of the hole plugs located on the top of the base cube directly over the disconnect panel that was just removed. NOTE: There are three holes on the top edge of the base cube. The plug can be easily pushed out from 1.
  • Page 11 Installation Step 5 Step 5 Step 6 r_24n804 Panel view is shown rotated 180° from the installed position. Step 8, Step 9 Step 6 Step 13 Panel Install . 6: Install Electrical Panel 3A2806A...

  • Page 12: Install Level Sensors

    Installation Install Level Sensors where the well is inserted. Note these measure- ments as they will be need later. 5. Being careful to not cross-threads, thread assem- bled level sensor (CB) into well housing until it bot- toms out against the bottom of the well. The bottom NOTE: Lower drum hardware must be installed in an of the level sensor will be slightly visible through the empty drum and then installed on the lower drum rack.

  • Page 13: Install Light Tower

    Installation Install Light Tower NOTE: Install the light tower in a suitable location for clear viewing. 1. Create the hole pattern below to match the light tower base. Ø 1.57 Bolt Circle Ø 0.90 3x 8-32 UNC 2B Equally Spaced Mount Pattern 2.

  • Page 14: Setup

    Setup Setup Set the ADM to Recognize the Feed System Kit Calibrate Barrel Style Level 1. Navigate to the ADM Supply Screen. Sensors 1. Locate the calibration button on the sensor (11) closest to the electrical connector through one of the four holes of the sensor well housing (CA).

  • Page 15: Set The Adm To Recognize Which Level Sensors Are To Operate

    Setup Set the ADM to Recognize which 3. If it is desired to stop dispensing when a low level is sensed, select and check “Low Material Disables Level Sensors are to Operate Dispense”. NOTE: Two sensors must be selected for each material NOTE: Setting this option initiates a deviation condition with a level sensor, regardless if there is only one low and disables the machine from operation when there is...

  • Page 16: Startup

    Startup Startup Shutdown 1. See Load fluid with feed pumps in HFR operation See Shutdown in system operation manual. Close feed manual. pump bleed-type master air valve. 2. Open feed pump air regulator. Pressure Relief 3. Open feed pump bleed-type master air valve. Procedure 4.

  • Page 17: Drum Feed Kit, Pump

    Maintenance Drum Feed Kit, Pump 10. Install dryer assembly. NOTE: To prevent contamination of the dessicant in the NOTE: See supplied pump manual for maintenance, dryer canister caused by sloshing material, it is recom- repair, and parts information. mended that the tape is temporarily placed over the air inlet on the dryer canister.

  • Page 18: Install Upgrade Tokens

    To install software upgrades: 1. Use correct software token stated in the table. See ti12334a1 r_257396_3b9905_04b ™ Graco Control Architecture Module Programming manual for instructions. NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules.

  • Page 19: Troubleshooting

    Troubleshooting Troubleshooting Problem Cause Solution Level sensor is not sensing Level sensors out of calibration. Calibrate level sensor. material when material is present. Replace level sensor. Intermittent electrical connections. Ensure the system main power is ON. Ensure all electrical connections to the level sensor are secure.

  • Page 20: Repair

    Repair Repair Level Sensor and Well NOTE: In the following step, do not allow PTFE paste or tape to cover the tip of the level sensor well. If paste comes in contact with the tip of the NOTE: For proper level sensor function, the tip of level sensor well, thoroughly wipe it clean.

  • Page 21: Electrical Schematics

    Electrical Schematics Electrical Schematics ti16632b . 10: Drum Feed Kit 24N813 3A2806A...

  • Page 22: Parts

    Parts Parts Drum Feed System, 24N816 3A2806A...
  • Page 23 Parts Part Description Quantity 24N804 PANEL, assy, fluid control, HFRL (Inside Enclosure - Refer to F . 2, page 5) 255468 KIT, acc., light tower, TC ram 124003 CABLE, CAN, male-female, 5.0m 005* 24N767 KIT, drum feed, carbon (Optional) 006* 01/0955/25 RACK, 4 drum (Optional) Items are optional.

  • Page 24: Drum Feed Kit, 24N767

    Parts Drum Feed Kit, 24N767 129, 105, 122 125 r_24n767_parts 3A2806A...
  • Page 25 Parts Part Description Quantity 109505 BUSHING 108209 NIPPLE, pipe close 94/0906-R2/99 VALVE, ball, 2w, 1-1/2npt, f, 1500ps 121443 FITTING, tee, 1 1/2npt 94/1045-M/99 BUSHING, 1.5nptx3/4npt, mf, ms, prox 94/0910/98 FITTING, barb, 1-1/2x1-1/2npt, m, ss 647673 PUMP, 1050a, ss/ss/pt/a 94/0398/99 FITTING, elbw, strt, 90, 1npt, mf, ms, 2 160022 FITTING, union, adapter 94/0758/99...

  • Page 26: Electric Panel, 24N804

    Parts Electric Panel, 24N804 204, 233, 208, r_24n804_parts1 208, 3A2806A...
  • Page 27 Parts r_24n804_parts2 3A2806A...
  • Page 28 Parts Part Description Quantity 15Y917 PANEL, electric, heat 115942 NUT, hex, flange head 289697 MODULE, GCA, cube, base 24C476 HARNESS, wire, ground, term 102063 WASHER, lock, ext 114993 SCREW, mach, pan wash hd 102598 SCREW, cap, socket head 289696 MODULE, GCA, cube, FCM 277674 ENCLOSURE, cube door 100021...
  • Page 29 Parts 3A2806A...

  • Page 30: Drum Rack, 01/0955/25 (Optional)

    Parts 4 Drum Rack, 01/0955/25 (Optional) (Typical Installation - 9 Places) Rack Dimensions: 01_0955_25 A (Height): 60-1/2 in. (154 cm) B (Length): 36-1/2 in. (93 cm) NOTICE C (Width): 60-1/2 in. (154 cm) To avoid machine damage or personal injury, Anchor Locations: anchor the rack to the floor with (4) 1/2”...
  • Page 31 Parts Ref Part Description Quantity 301 01/0955-A/99 SHELF, rack, 4 drum 302 01/0955-B/99 SUPPORT, shelf, rack, 2/4 drum, right 303 01/0955-C/99 SUPPORT, shelf, rack, 2/4 drum, left 304 01/0955-D/99 STRAP, stabilizer, rack, 4 drum 305 01/0955/50 RACK, 2/4 drum, seal, hardware 3A2806A...

  • Page 32: Appendix A - Adm Setup Screens Overview

    Appendix A - ADM Setup Screens Overview Appendix A - ADM Setup Screens Overview For other screen not mentioned, refer to the HFRL and Advanced Screen 1 HFRS, Setup-Operations manual. This screen allows the user to set the language, date format, current date, time, setup screens password, Supply Screen screen saver delay, and turn on or off silent mode.
  • Page 33 Appendix A - ADM Setup Screens Overview Advanced Screen 3 • Dispense from Home Position: When this box is checked, the machine will be required to reach a defined home position before dispensing in shot or sequence mode. Advanced Screen 4 This screen allows the user to control the availability of some key system features.
  • Page 34 Appendix A - ADM Setup Screens Overview Advanced Screen 5 This screen displays software information. If the level controls are present but not active, the tank monitor program will not appear in the advanced 5 screen as shown below. 3A2806A...

  • Page 35: Appendix B - Adm Run Screens Overview

    Appendix B - ADM Run Screens Overview Appendix B - ADM Run Screens Overview For other screen not mentioned, refer to the HFRL and Home Screen, Low Level - A (Red) Side HFRS, Setup-Operations manual. Home Screen, Refill Disabled When a low level on the RED side is sensed, the pop up error code appears and the active error display reads “Red Low Material Level”.
  • Page 36 Appendix B - ADM Run Screens Overview Home Screen, Low Level - B (Blue) Side When a low level on the BLUE side is sensed, the pop up error code appears and the active error display reads “Red Low Material Level”. The light stack will flash yel- low, and the audible alarm will sound.

  • Page 37: Technical Data

    †◆ Inlet/Outlet Sizes ◆ Air inlet size 1/2 NPTF Materials of Construction Wetted materials Carbon steel, PTFE, Stainless Steel, PE, Aluminum, Nylon Weight 24N816 16 lb 7.3 kg 24N767 (Optional) 69 lb 31 kg 01/0955/25 (Optional) 209 lb 95 kg Notes †...

  • Page 38: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

24n767

Table of Contents