Phenix Technologies 600P Series User Manual

Phenix Technologies 600P Series User Manual

Ac dielectric test set
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USER'S MANUAL
AC DIELECTRIC TEST SET
600P SERIES
Model Number 6CP30/15-3
Version 2.2
PHENIX TECHNOLOGIES, INC
75 Speicher Drive
Accident, MD 21520
Copyright © Phenix Technologies, Inc.
SLU/
Jan. 2013
Rev 8/17/2016 nab
6CP30/15-3

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Summary of Contents for Phenix Technologies 600P Series

  • Page 1 USER’S MANUAL AC DIELECTRIC TEST SET 600P SERIES Model Number 6CP30/15-3 Version 2.2 PHENIX TECHNOLOGIES, INC 75 Speicher Drive Accident, MD 21520 Copyright © Phenix Technologies, Inc. SLU/ Jan. 2013 Rev 8/17/2016 nab 6CP30/15-3...
  • Page 2: Table Of Contents

    [3 SECTS DIFFER)’ TABLE OF CONTENTS DESCRIPTION SECTION NUMBER DANGER / GENERAL SAFETY PRECAUTIONS TECHNICAL SPECIFICATIONS CONTROLS AND INDICATORS ELECTRICAL SET-UP OPERATING INSTRUCTIONS CALIBRATION TROUBLESHOOTING TRANSPORTING / STORAGE OF EQUIPMENT CIRCUIT DIAGRAM SYMBOLS ELECTRICAL DIAGRAMS PARTS LIST PARTS ORDERING INFORMATION RECOMMENDED SPARE PARTS RETURNED MATERIAL CUSTOMER COMMENTS/ SUGGGESTIONS...
  • Page 3  DO NOT operate damaged equipment. Remove power, and do not use the equipment until safe operation can be verified by service-trained personnel. Phenix Technologies, Inc. assumes no liability for unsafe or improper use of test equipment. 6CP30/15-3...
  • Page 4: Technical Specifications

    SECTION 1: TECHNICAL SPECIFICATIONS Input 110-120 volts, 50/60 Hz, single phase, 1.9kVA, 16 amperes 220-240 volts, 50/60 Hz, single phase, 1.9 kVA, 8 amperes Output Rating 15 kilovolts, 200 mA 30 kilovolts, 100 mA Duty Cycle 5 MINUTES ON / 15 MINUTES OFF at 3 kVA 15 minutes on / 1 HOUR OFF AT 2 kVA 1 HOUR ON / 1 HOUR OFF at 1.5 kVA Type of Cooling...
  • Page 5: Controls And Indicators

    SECTION 2: CONTROLS AND INDICATORS Figure 2-1                   PHENIX TECHNOLOGIES              ...
  • Page 6 CONTROLS AND INDICATORS Control Panel (Cont’d) 4. High Voltage Off/Ready. Momentary switch turns high voltage off when activated. Ready lamp illuminates when all pre-conditions required for high voltage activation are met. Conditions required for Ready lamp illumination are:  Power applied to unit and Main Power Breaker (1) on, Main Power lamp illuminated (2). ...
  • Page 7 CONTROLS AND INDICATORS Control Panel (Cont’d 14. Measurement Divider. Setting of this switch determines the voltage measurement divider ratio. This switch must be set to match the actual high voltage output connection. WARNING! If a test specimen intended to be tested at 10kV is connected to the 30kV output and the Measurement Divider switch is set to 15kV, the actual voltage applied to the specimen will be approximately 2 times the indicated voltage on the panel meter and an over-voltage may be applied to the test specimen.
  • Page 8: Electrical Set-Up

    SECTION 3: ELECTRICAL SET-UP WARNING: Be sure the Main Power plug of the control unit is unplugged before proceeding 1. Locate the desired location for the test set. Prepare the main power input cable for plugging in to the proper facility power (i.e., 120 volts AC or 220 volts AC). Leave plug unconnected at this time. 2.
  • Page 9 ELECTRICAL SET-UP CONNECTIONS AND GROUNDING (QUICK REFERENCE)  Position set in the desired location.  Ground set by use of ground terminal on base of high voltage transformer.  Connect TX1 and TX2 cables between controls and high voltage transformer. ...
  • Page 10 ELECTRICAL SETUP GROUND-GUARD-RETURN CONNECTIONS The base of the High Voltage transformer contains a currentmeter feature useful in measurement of different current sources. (Refer to Figure (3-1.) Standard Mode (RTN) The standard configuration is set up to measure the current from the high potential side of the unit under test to ground.
  • Page 11 ELECTRICAL SETUP Figure 3-1                           6CP30/15-3...
  • Page 12: Operating Instructions

    SECTION 4: OPERATING INSTRUCTIONS WARNING: This unit should only be operated by personnel knowledgeable in High Voltage testing and safety procedures. Improper or careless operation of unit can result in serious injury or death. Ensure proper electrical set-up has been performed. Ensure that the testing set-up is safe for the operator and any other personnel in the area.
  • Page 13: Calibration

    SECTION 5: CALIBRATION CAUTION: Calibration should only be done by persons familiar with High Voltage testing and safety procedures. All calibrations have been done at the factory. Periodic calibration of the output voltmeter and output currentmeter should be done annually. NOTE: Refer to Electrical Diagram Section for schematic pertaining to the model number of your test set.
  • Page 14 CALIBRATION Output Currentmeter It is necessary to connect adequately rated High Voltage loads (isolated from ground) to the high voltage unit that will allow each full range current to be drawn at approximately 15% or higher output voltage. This allows sufficient resolution to adjust current levels. Place Binding Post Configuration in GUARD MODE.
  • Page 15: Troubleshooting

     Check main facility input power to the test set.  Check indicating lamps. (Spare lamps are available through Phenix Technologies.)  Check operation of the circuit breaker (CB1). Control Power lamp should be on when the circuit breaker is ...
  • Page 16 TROUBLESHOOTING Specific Problems (cont’d) 5. Voltmeter inoperable? - High voltage output shorted to ground. - No output from the ±15VDC power supply on PCB 1257. - Meter defective. - No high voltage present at the test set output. - No +5VDC power to the meter from PCB 1257. 6.
  • Page 17: Transporting / Storage Of Equipment

    SECTION 7: STORAGE OF EQUIPMENT If the equipment will be stored for a prolonged period, the following precautions are recommended. 1. The equipment should be covered and kept in a warm, dry environment (95% maximum humidity, 5 to 50 degrees C). 2.
  • Page 18: Circuit Diagram Symbols

    SECTION 8: CIRCUIT DIAGRAM SYMBOLS CIRCUIT DIAGRAM SYMBOLS SYMBOLES POUR SCHEMA DE CIRCUIT SYMBOLE ZU SCHEMA SYMBOL DESCRIPTION DESCRIPTION BEMENKUNG Amplifier Unite d'amplificateur Verstarker ARSR Surge Arrestor Parafoudre Ueberspannungsableiter Capacitor Condensateur Kondensator BSHG Bushing Tranversee Durchfuehoung Electrolytic Capacitor Condensateur electrol Eleckrolytik kondensator Fuse Fusible...
  • Page 19: Electrical Diagrams

    ELECTRICAL DIAGRAMS Drawing Number Description 9602030 6CP30/15-3 ELECTRICAL SCHEMATIC (120V) 9602031 6CP30/15-3 ELECTRICAL SCHEMATIC (220V) 6CP30/15-3...
  • Page 20 6CP30/15-3...
  • Page 21: Parts List

    10-1 SECTION 10: 6CP30/15-3 PARTS LIST ITEM DESCRIPTION PART NO. CONTROLS PCB1257 METER/OVERLOAD BD (6CP30/15-3) 31125721 CB1 (220V) CIRCUIT BREAKER, 10 AMP, 2-POLE 1601312 CB1 (120V) CIRCUIT BREAKER, 20 AMP, 1-POLE 1601320 CORD INPUT POWER CORD 1077140 FUSE, 1 AMP 1603601 F1, F2 FUSE HOLDER...
  • Page 22 10-2 6CP30/15-3 PARTS LIST ITEM DESCRIPTION PART NO. CONTROLS (continued) T1 (220V) STACO 1220 VARIABLE TRANSFORMER 1890215 T1 (120V) STACO 1510 VARIABLE TRANSFORMER 1890231 T2 (220V) 50 VA CONTROL TRANSFORMER 1896016 TMR1 TIMER, OMEGA #PTC-13 1480120 RECEPTACLE, HIGH CURRENT, 3F PINS, SIZE 17 1151179 FEMALE CONTACT PINS, 16-12AWG 1151184...
  • Page 23: Parts Ordering Information

    When your purchase order is received at our office, a representative of Phenix Technologies will contact you to confirm the current price of the part being ordered. If a part you order has been replaced with a new or improved part, an Applications Engineer will contact you concerning any change in part number.
  • Page 24: Recommended Spare Parts

    If the unit will be operated at an isolated site for an extended period or will be subjected to unusual stresses, a larger quantity of parts should be stocked as spares. In such a case, contact your Phenix Technologies' sales representative for a recommendation.
  • Page 25: Returned Material

    Reason for Return Cause of Defect If Phenix Technologies, Inc. deems return of the part appropriate; it will then issue an "Authorization for Return". If return is not deemed advisable, other inspection arrangements will be made. NOTE: Material received at this plant without the proper authorization shall be held as "Customer's Property" with no service until such time as the proper steps have been taken.
  • Page 26: Customer Comments/ Sugggestions

    14-1 SECTION 14: CUSTOMER COMMENTS/SUGGESTIONS Phenix Technologies made significant efforts to ensure that the materials in this Operator’s Manual are correct. If there are concerns or comments as you have used this information, Phenix Technologies appreciates any feedback. Unit Serial Number.

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