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Summary of Contents for Phenix Technologies 6CP50/10-3-230
- Page 1 USER’S MANUAL AC DIELECTRIC TEST SET 600P Series Model Number 6CP50/10-3 Version 3.0 Phenix Technologies, Inc. 75 Speicher Drive Accident, Maryland 21520 Copyright © Phenix Technologies, Inc JSH/slu JAN 2013 Rev 5/17/2017 JSH 6CP50/10-3...
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Page 2: Table Of Contents
TABLE OF CONTENTS DESCRIPTION SECTION NUMBER DANGER / GENERAL SAFETY PRECAUTIONS TECHNICAL SPECIFICATIONS UNCRATING PROCEDURE CONTROLS AND INDICATORS ELECTRICAL SET-UP OPERATING INSTRUCTIONS CALIBRATION TROUBLESHOOTING MECHANICAL MAINTENANCE CHECKING OIL PURITY / SPECIFICATIONS TRANSPORTING / STORAGE OF EQUIPMENT CIRCUIT DIAGRAM SYMBOLS ELECTRICAL DIAGRAMS PARTS ORDERING INFORMATION RECOMMENDED SPARE PARTS PARTS LIST... -
Page 3: General Safety Precautions
DO NOT operate damaged equipment. Remove power, and do not use the equipment until safe operation can be verified by service-trained personnel. Phenix Technologies, Inc. assumes no liability for unsafe or improper use of test equipment. 6CP50/10-3... -
Page 4: Technical Specifications
SECTION 1: TECHNICAL SPECIFICATIONS Input 110-120 volts, 50 / 60Hz, single phase, 1.8 kVA, 16 amperes 220-240 volts, 50 / 60Hz, single phase, 1.8 kVA, 8 amperes Output Rating 0 -10 kilovolts, 300 mA 0 -50 kilovolts, 60 mA Duty Cycle 5 MINUTES ON / 15 MINUTES OFF at 3 kVA 15 MINUTES ON / 1 HOUR OFF at 2 kVA 1 hour ON / 1 HOUR OFF at 1.5 kVA... -
Page 5: Controls And Indicators
SECTION 3: CONTROLS AND INDICATORS Figure 3-1 PHENIX TECHNOLOGIES ... - Page 6 CONTROLS AND INDICATORS Control Panel (cont’d) 4. High Voltage Off/Ready. Momentary switch turns high voltage off when activated. Ready lamp illuminates when all pre-conditions required for high voltage activation are met. Conditions required for Ready lamp illumination are: Power applied to unit and Main Power Breaker (1) on, Main Power lamp illuminated (2). ...
- Page 7 CONTROLS AND INDICATORS Control Panel (cont’d) 14. Measurement Divider. Setting of this switch determines the voltage measurement divider ratio. This switch must be set to match the actual high voltage output connection. WARNING! If a test specimen intended to be tested at 25kV is connected to the 50kV output and the Measurement Divider switch is set to 10kV, the actual voltage applied to the specimen will be approximately 5 times the indicated voltage on the panel meter and an over-voltage may be applied to the test specimen.
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Page 8: Electrical Set-Up
SECTION 4: ELECTRICAL SET-UP WARNING: Be sure the Main Power plug of the control unit is unplugged before proceeding. 1. Locate the desired location for the test set. Prepare the main power input cable for plugging in to the proper facility power (i.e., 120 volts AC or 220 volts AC). Leave plug unconnected at this time. 2. - Page 9 ELECTRICAL SETUP CONNECTIONS AND GROUNDING: (Quick Reference) Position set in the desired location. Ground set by use of ground terminal on base of high voltage transformer. Connect TX1 and TX2 cables between controls and high voltage transformer. ...
- Page 10 ELECTRICAL SETUP GROUND-GUARD-RETURN CONNECTIONS The base of the High Voltage transformer contains a currentmeter feature useful in measurement of different current sources. (Refer to Figure 4-1.) Standard Mode (RTN) The standard configuration is set up to measure the current from the high potential side of the unit under test to ground.
- Page 11 ELECTRICAL SETUP Figure 4-1 6CP50/10-3...
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Page 12: Operating Instructions
SECTION 5: OPERATING INSTRUCTIONS WARNING: This unit should only be operated by personnel knowledgeable in High Voltage testing and safety procedures. Improper or careless operation of unit can result in serious injury or death. Ensure proper electrical set-up has been performed. Ensure that the testing set-up is safe for the operator and any other personnel in the area. -
Page 13: Calibration
SECTION 6: CALIBRATION CAUTION: Calibration should only be done by persons familiar with High Voltage testing and safety procedures. All calibrations have been done at the factory. Periodic calibration of the output voltmeter and output currentmeter should be done annually. NOTE: Refer to Electrical Diagram Section for schematic pertaining to the model number of your test set. - Page 14 CALIBRATION Output Currentmeter It is necessary to connect adequately rated High Voltage loads (isolated from ground) to the high voltage unit that will allow each full range current to be drawn at approximately 15% or higher output voltage. This allows sufficient resolution to adjust current levels. Place Binding Post Configuration in GUARD MODE.
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Page 15: Troubleshooting
Check main facility input power to the test set. Check indicating lamps. (Spare lamps are available through Phenix Technologies.) Check operation of the circuit breaker (CB1). Control Power lamp should be on when the circuit breaker is ... - Page 16 TROUBLESHOOTING Specific Problems (cont’d) 5. Voltmeter inoperable? - High voltage output shorted to ground. - Damaged or inoperative Measurement Divider Switch. - Meter defective. - Faulty TX1 interconnect cable - No high voltage present at the test set output. - Faulty circuit on PCB1387. 6.
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Page 17: Mechanical Maintenance
SECTION 8: MECHANICAL MAINTENANCE General CAUTION: When cleaning, always have unit disconnected from power source. No solution or chemical stronger than an ordinary household cleaner should be applied to the cabinet area of this unit. Care must be used when cleaning the meter faces and console panel. Abrasives may remove printing and descriptive titles and scratch meter faces. -
Page 18: Checking Oil Purity / Specifications
SECTION 9: CHECKING OIL PURITY NOTE: Typical test data for the oil used by Phenix Technologies are provided at the end of this section. 1. The most reliable means of determining the purity of the oil in the field is to test the dielectric strength. Test sets for this purpose available on the market differ in design, particularly in the shape of the electrodes and the test container. - Page 19 CHECKING OIL PURITY a. High Dielectric Strength: Transformer Oil has high electrical insulating values as shown by their dielectric strengths of over 30,000 volts. b. Excellent Oxidation Stability: Excellent oxidation stability and high resistance to sludging provide protection, particularly where high temperatures are likely to be encountered.
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Page 20: Transporting / Storage Of Equipment
10-1 SECTION 10: TRANSPORTING / STORAGE OF EQUIPMENT In some instances, there is a requirement for transporting the equipment from one location to another for on- site field testing. If such conditions prevail, the following precautions should be adhered to. 1. -
Page 21: Circuit Diagram Symbols
11-1 SECTION 11: CIRCUIT DIAGRAM SYMBOLS CIRCUIT DIAGRAM SYMBOLS SYMBOLES POUR SCHEMA DE CIRCUIT SYMBOLE ZU SCHEMA SYMBOL DESCRIPTION DESCRIPTION BEMENKUNG Amplifier Unite d'amplificateur Verstarker ARSR Surge Arrestor Parafoudre Ueberspannungsableiter Capacitor Condensateur Kondensator BSHG Bushing Tranversee Durchfuehoung Electrolytic Capacitor Condensateur electrol Eleckrolytik kondensator Fuse Fusible... -
Page 22: Electrical Diagrams
12-1 SECTION 12: ELECTRICAL DIAGRAMS Drawing Number Description 9602004 6CP50/10-3 ELECTRICAL SCHEMATIC (120V) 9602005 6CP50/10-3 ELECTRICAL SCHEMATIC (220V) 6CP50/10-3... -
Page 23: Parts Ordering Information
When your purchase order is received at our office, a representative of Phenix Technologies will contact you to confirm the current price of the part being ordered. If a part you order has been replaced with a new or improved part, an Applications Engineer will contact you concerning any change in part number. -
Page 24: Recommended Spare Parts
If the unit will be operated at an isolated site for an extended period or will be subjected to unusual stresses, a larger quantity of parts should be stocked as spares. In such a case, contact your Phenix Technologies' sales representative for a recommendation. - Page 25 15-1 SECTION 15: 6CP50/10-3 PARTS LIST ITEM DESCRIPTION PART NO. CONTROLS PCB1387 PCB1387 METER/OVERLOAD BD (6CP50/10-3) 31138708 CB1 (220V) CIRCUIT BREAKER, 10 AMP, 2-POLE 1601312 CB1 (120V) CIRCUIT BREAKER, 20 AMP, 1-POLE 1601320 CB1 (120V) CIRCUIT BREAKER HOLE COVER 1601395 D1-D5 1N4007 (1000VR, 1.0A) 1780025...
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Page 26: Parts List
15-2 PARTS LIST ITEM DESCRIPTION PART NO. CONTROLS (continued) SWITCH, ROTARY, 2-POSITION 1863048 SWITCH, PUSHBUTTON, MAINTAINED, 2-POLE 1860265 SWITCH, PUSHBUTTON, MAINTAINED, 1-POLE 1860260 RECEPTACLE, 4F PINS, SIZE 11 1151152 CONTACT PINS, 24-20AWG, FEMALE 1151174 SX1 PLUG SX1 AMP PLUG 50100001 T1 (220V) STACO 1220 VARIABLE TRANSFORMER 1890215... -
Page 27: Returned Material
Reason for Return Cause of Defect If Phenix Technologies, Inc. deems return of the part appropriate; it will then issue an "Authorization for Return." If return is not deemed advisable, other inspection arrangements will be made. NOTE: Material received at this plant without the proper authorization shall be held as "Customer's Property" with no service until such time as the proper steps have been taken. -
Page 28: Customer Comments / Suggestions
17-1 SECTION 17: CUSTOMER COMMENTS/SUGGESTIONS Phenix Technologies made significant efforts to ensure that the materials in this Operator’s Manual are correct. If there are concerns or comments as you have used this information, Phenix Technologies appreciates any feedback. Unit Serial Number:...
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