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Summary of Contents for Phenix Technologies 600 SERIES
- Page 1 USER’S MANUAL AC DIELECTRIC TEST SET 600 SERIES Model Number 6CP100/50-10 VERSION 3.0 Phenix Technologies, Inc. 75 Speicher Drive Accident, Maryland 21520 Copyright © Phenix Technologies, Inc. Rev 4/29/2018 6CP100/50-10...
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Page 2: Table Of Contents
TABLE OF CONTENTS DESCRIPTION SECTION NUMBER DANGER / GENERAL SAFETY PRECAUTIONS TECHNICAL SPECIFICATIONS UNCRATING PROCEDURE CONTROLS AND INDICATORS INITIAL SET-UP—MECHANICAL / ELECTRICAL OPERATIONAL VERIFICATION / GENERAL TEST CALIBRATION TROUBLESHOOTING MECHANICAL MAINTENANCE CHECKING OIL PURITY / SPECIFICATIONS TRANSPORTING/STORAGE OF EQUIPMENT CIRCUIT DIAGRAM SYMBOLS ELECTRICAL DIAGRAMS PARTS ORDERING INFORMATION RECOMMENDED SPARE PARTS... - Page 3 DANGER / WARNINGS WARNING !! DANGER Grounding of this unit is necessary for the safe operation of this equipment. Disconnect inputs before ungrounding this equipment 6CP100/50-10...
- Page 4 DO NOT operate damaged equipment. Remove power, and do not use the equipment until safe operation can be verified by service-trained personnel. Phenix Technologies, Inc. assumes no liability for unsafe or improper use of test equipment. 6CP100/50-10...
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Page 5: Technical Specifications
SECTION 1: TECHNICAL SPECIFICATIONS Input 220 - 240 volts, single phase, 50/60 Hz, 30 amperes Output Rating 0 - 50 kilovolts, 200 milliamperes 0 - 100 kilovolts, 100 milliamperes Duty Cycle – Capacitive Loading 5 minutes ON /15 minutes OFF @ 10 kVA 15 minutes ON / 1 hour OFF @ 7.5 kVA 1 hour ON / 1 hour OFF @ 5 kVA Type of Cooling... -
Page 6: Uncrating Procedure
SECTION 2: UNCRATING PROCEDURE 1. Exercise care in removing shipping materials so as not to damage unit. 2. Perform visual inspection to determine if unit was damaged during shipment. If there are any signs of physical damage (such as dents, scratches, oil leaks), contact the Service Department at Phenix Technologies before proceeding. -
Page 7: Controls And Indicators
SECTION 3: CONTROLS AND INDICATORS Control Panel Figure 3-1 PHENIX TECHNOLOGIES ... - Page 8 CONTROLS AND INDICATORS Control Panel (Cont’d) Reset Will light when Overcurrent trip setting is exceeded. Push to reset. Lamp must be extinguished for H.V. ON. Emergency Off Push down to stop test immediately. Button must be pulled up to activate High Voltage Output. High Voltage On Switch and Indicator Lamp Turns on H.V.
- Page 9 CONTROLS AND INDICATORS High Voltage Transformer Figure 3-2 The following descriptions are keyed to Figure 3--2: Power Connector Connect the Power Cable from ‘Output to Transformer’ connector on control box at this point. High Voltage Unit Ground Point A Ground cable from facility ground or earth ground must be connected here. Guard Binding Post (GRD) Currents associated with this connection bypass the current meter (meter bypass connection).
- Page 10 CONTROLS AND INDICATORS High Voltage Transformer (cont’d) Return Binding Post (RTN) Low potential side of test specimen connects here. This connection routes current through the Current Meter circuit (metered connection point). TX1 Connector Signal / Metering cable connects from here to TX1 on control box. 50 kV TAP For 0 –...
- Page 11 SECTION 4: INITIAL SET-UP--MECHANICAL 1. Set up object under test. 2. The area to be used for the test must provide sufficient mechanical and electrical clearances. The approximate weight of each section is available from the nameplates or the Specification Page. 3.
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Page 12: Initial Set-Up-Mechanical / Electrical
INITIAL SET-UP--ELECTRICAL WARNING ! DO NOT OPERATE THE TEST SET WITHOUT REMOVING HIGH-VOLTAGE TRANSFORMER FROM THE CART. THE HIGH-VOLTAGE TRANSFORMER MUST BE POSITIONED A SAFE DISTANCE FROM PERSONNEL AND OTHER OBJECTS. WARNING: Ground the output of the High Voltage Transformer until set-up is complete! Be sure the Main Power Circuit Breaker is in the OFF position before proceeding. - Page 13 INITIAL SET-UP--ELECTRICAL NOTE: The external interlock circuit must consist of a closed loop of dead contacts; an open circuit prevents the high voltage output from being energized. When the control power is on, the external circuit will be energized with 120 volts AC. 4.
- Page 14 INITIAL SET-UP--ELECTRICAL CURRENT METER GUARD CIRCUIT There are three terminals on the base of the high voltage transformer; white GRD (Guard), green GND (Ground), and a red RTN (Return). There is a metal jumper that must always be connected between either the GND and GRD terminals or the GND and RTN terminals.
- Page 15 INITIAL SET-UP--ELECTRICAL CURRENTMETER GUARD CIRCUIT Figure 4-1 6CP100/50-10...
- Page 16 SECTION 5: OPERATIONAL VERIFICATION PROCEDURE WARNING: This equipment should only be used by personnel familiar with High Voltage testing and safety procedures. Make sure that Main Power Circuit Breaker on the Control Panel is in OFF position. Make sure that all electrical connections have been properly made between the Controls and High Voltage Unit, including grounds.
- Page 17 OPERATIONAL VERIFICATION PROCEDURE 14. Move short from 50 kV output to 100 kV output and ground. Repeat step 13. Unit should trip off at approximately 10 mA. NOTE: Do not attempt to check 110% level of current trip under shorted output conditions. Rated output currents are only available through a capacitive load of sufficient value.
- Page 18 GENERAL TEST PROCEDURE Make sure that Main Power Circuit Breaker on the Control Panel is in the Off position. Make sure that all electrical connections have been properly and securely made, and that the test specimen is properly connected to the High Voltage Transformer (refer to Initial Set-up Procedures). Make sure the Guard / Ground / Return Jumper Clip is set properly for test being performed.
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Page 19: Calibration
SECTION 6: CALIBRATION CAUTION Calibration should only be done by persons familiar with High Voltage testing and safety procedures. All calibrations have been done at the factory. Periodic calibration of the output voltmeter and output currentmeter should be done annually. NOTE: Refer to Electrical Diagram Section for schematics pertaining to the model number of your test set. - Page 20 CALIBRATION Overcurrent This calibration should not need adjustment (factory adjusted). If the Overcurrent Circuit is out of calibration, perform the following steps. To recalibrate the Overcurrent Circuit with the High Voltage Unit it will be necessary to connect an 8 nanofarad capacitor rated at 50 kVAC or higher to the 50 kV / 150 mA output of the High Voltage Unit.
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Page 21: Troubleshooting
Check main facility input power to the test set. Check all control and switch settings. Check indicating lamps. (Spare lamps are available through Phenix Technologies.) Check Fuse F1 and F2 Check operation of main power circuit breaker (CB1). Main Power lamp should be on. - Page 22 TROUBLESHOOTING Specific Problems (cont’d) Currentmeter inoperable? Binding post jumper clip installed between ground and guard with a grounded test object. Connection between currentmeter and high voltage test specimen return connected improperly. Meter damaged Faulty TX1 interconnect cable. ...
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Page 23: Mechanical Maintenance
SECTION 8: MECHANICAL MAINTENANCE General CAUTION: When cleaning, always have unit disconnected from power source. No solution or chemical stronger than an ordinary household cleaner should be applied to the cabinet area of this unit. Care must be used when cleaning the meter faces and console panel. Abrasives may remove printing and descriptive titles and scratch meter faces. -
Page 24: Checking Oil Purity / Specifications
SECTION 9: CHECKING OIL PURITY NOTE: Typical test data for the oil used by Phenix Technologies are provided at the end of this section. 1. The most reliable means of determining the purity of the oil in the field is to test the dielectric strength. Test sets for this purpose available on the market differ in design, particularly in the shape of the electrodes and the test container. - Page 25 CHECKING OIL PURITY a. High Dielectric Strength: Transformer Oil has high electrical insulating values as shown by their dielectric strengths of over 30,000 volts. b. Excellent Oxidation Stability: Excellent oxidation stability and high resistance to sludging provide protection, particularly where high temperatures are likely to be encountered.
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Page 26: Transporting/Storage Of Equipment
10-1 SECTION 10: TRANSPORTING / STORAGE OF EQUIPMENT In some instances there is a requirement for transporting the equipment from one location to another for on- site field testing. If such conditions prevail, the following precautions should be adhered to. 1. -
Page 27: Circuit Diagram Symbols
11-1 SECTION 11: CIRCUIT DIAGRAM SYMBOLS CIRCUIT DIAGRAM SYMBOLS SYMBOLES POUR SCHEMA DE CIRCUIT SYMBOLE ZU SCHEMA SYMBOL DESCRIPTION DESCRIPTION BEMENKUNG Amplifier Unite d'amplificateur Verstarker ARSR Surge Arrestor Parafoudre Ueberspannungsableiter Capacitor Condensateur Kondensator BSHG Bushing Tranversee Durchfuehoung Electrolytic Capacitor Condensateur electrol Eleckrolytik kondensator Fuse Fusible... -
Page 28: Electrical Diagrams
12-1 SECTION 12: ELECTRICAL DIAGRAMS Drawing Number Description 9602020 6CP100/50-10 (220V, 50/60 Hz) System Diagram 6CP100/50-10... - Page 29 6CP100/50-10...
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Page 30: Parts Ordering Information
When your purchase order is received at our office, a representative of Phenix Technologies will contact you to confirm the current price of the part being ordered. If a part you order has been replaced with a new or improved part, an Applications Engineer will contact you concerning any change in part number. -
Page 31: Recommended Spare Parts
If the unit will be operated at an isolated site for an extended period or will be subjected to unusual stresses, a larger quantity of parts should be stocked as spares. In such a case, contact your Phenix Technologies' sales representative for a recommendation. - Page 32 15-1 SECTION 15: 6CP100/50-10 PARTS LIST Item Part Number Description Quantity CONTROL SECTION CB1,2 1601332 30A, 2P CIRCUIT BREAKER CON1 1151183 MALE CONTACT PINS, GOLD 10-8 AWG CON1 1151178 HIGH CURRENT 3 PIN RECPT. CON2 3150167 MS 22-2 F CONNECTOR ASSEMBLY CON2 1151185 FEMALE CONTACT PINS, GOLD, 10-8 AWG...
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Page 33: Parts List
15-2 PARTS LIST Item Part Number Description Quantity HIGH VOLTAGE CYLINDER AND BASE MOV301-303 1606110 V275LA40A MOVISTOR T301 38342713 HIGH VOLTAGE TRANSFORMER, GO1-2713 RESISTOR, 150MΩ,1%,12W, SSX103 R301A-C 1748351 RESISTOR, 100MΩ,1%,12W, SSX103 R302A-B 1748310 SPG301-304 1605110 CG90L SPARKGAP BP-GROUND 1351103 BINDING POST 459 GREEN BP-GUARD 1351104 BINDING POST 459 WHITE... -
Page 34: Returned Material
Serial Number Reason for Return Cause of Defect If Phenix Technologies, Inc. deems return of the part appropriate; it will then issue an "Authorization for Return." If return is not deemed advisable, other inspection arrangements will be made. NOTE: Material received at this plant without the proper authorization shall be held as "Customer's Property"... -
Page 35: Customer Comments / Suggestions
17-1 SECTION 17: CUSTOMER COMMENTS/SUGGESTIONS Phenix Technologies made significant efforts to ensure that the materials in this Operator’s Manual are correct. If there are concerns or comments as you have used this information, Phenix Technologies appreciates any feedback. Unit Serial Number:...
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