Schulte FX-530 Operator's Manual

Rotary cutter

Table of Contents

Quick Links

Download this manual

Published 06/2021

This Operator's Manual is an

integral part of the safe operation

of this machine and must be

maintained with the unit at all

times. READ, UNDERSTAND, and

Operation Instructions contained

in this manual before operating

the equipment. C01-Cover_S

Schulte Industries Ltd.

PO Box 70

Englefeld Saskatchewan

Canada S0K 1N0

Tel. (306) 287-3715

Fax. (306) 287-3355

Parts Fax. (306) 287-4066

Web: www.schulte.ca

FX-530

Rotary Cutter

s/n: C53020404106-C53020413106 inclusive

OPERATOR'S MANUAL

the

Safety

Important

Operating

and

Instructions are found

in the Mower Safety

Video

that

can

instantly accessed on

and

the

internet

www.algqr.com/sve

Part No. C530-010C

Safety

at:

$0.00

Table of Contents

Summary of Contents for Schulte FX-530

Page 1 FOLLOW Safety internet Operation Instructions contained www.algqr.com/sve in this manual before operating the equipment. C01-Cover_S Schulte Industries Ltd. PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel. (306) 287-3715 Fax. (306) 287-3355 Parts Fax. (306) 287-4066 Web: www.schulte.ca $0.00...
Page 3 In order to reduce accidents and enhance the safe operation of mowers, Schulte, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Page 4 Schulte Industries LTD. is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
Page 5 A Manual canister is provided on the implement where this manual can be properly stored. If you lose or damage this manual a free replacement manual can be obtained from an authorized Schulte dealer or by down loading the manual from the Schulte website www.schulte.ca...
Page 6 DEALER to CUSTOMER Pre-Delivery/ Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable. Dealer should inform Purchaser to review the contents of the Operator’s Manual including safety equipment, safe operation and maintenance, to review the Safety Signs on the implement (and tractor if possible) and of Purchaser’s responsibility to train his/her operators’s of safe operation procedures.
Page 7: Table Of Contents
Table of Contents SAFETY SECTION ......................1-1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES ................. 1-2 OPERATOR SAFETY ............................1-3 CRUSHING HAZARDS ............................1-4 CONNECTING OR DISCONNECTING IMPLEMENT SAFETY ................ 1-5 THROWN OBJECTS HAZARDS ........................1-6 RUN OVER HAZARDS ............................1-8 PTO ENTANGLEMENT HAZARDS ........................1-9 MOWER BLADE CONTACT HAZARDS ......................
Page 8 Connection to Tractor - Equal Angle Hitch ......................4-5 Tractor Hydraulics .............................. 4-6 Front End Weight .............................. 4-6 Power Take Off (PTO) ............................4-6 Tire Spacing ............................... 4-6 ................................... 4-6 GETTING ON AND OFF THE TRACTOR ......................4-7 Boarding the Tractor ............................4-7 Dismounting the Tractor ............................4-7 STARTING THE TRACTOR ..........................
Page 9 HAZARDS WITH MAINTENANCE OF IMPLEMENT ..................5-2 PARTS INFORMATION ............................. 5-4 LUBRICATION ..............................5-4 Grease Schedule ............................... 5-8 Tractor Shaft ..............................5-9 Drivelines ................................5-9 BLADE SERVICING ............................5-10 Blade and Blade Carriers ..........................5-10 Blade Installation ..............................5-10 Blade Carrier Removal ............................. 5-11 Blade Carrier Installation ..........................5-11 Disassembly ..............................5-12 Reassembly ..............................5-13...
Page 12: General Safety Instructions And Practices
NOTE: If you want a translation of this safety section in one of the following Languages, please contact: Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian. PN GS-01 FX-530 06/21 Safety Section 1-2 © 2021 Alamo Group Inc.
Page 13: Operator Safety
DO NOT EXCEED IMPLEMENT RATED PTO SPEED • AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures. SAFETY SIGNS: • REPLACE missing, damaged or unreadable safety signs immediately. PN OS01 FX-530 06/21 Safety Section 1-3 © 2021 Alamo Group Inc.
Page 14: Crushing Hazards
ATTACH hoses to tractor. FILL Wing Cylinders with oil. (Refer to Instructions in Operation Section) • • KEEP bystanders away before operating wings. LOWER WINGS slowly and carefully. • PN CH01 FX-530 06/21 Safety Section 1-4 © 2021 Alamo Group Inc.
Page 15: Connecting Or Disconnecting Implement Safety
KEEP bystanders clear of area before operating wings. • LOWER WINGS slowly and carefully. DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission. PN CD01 FX-530 06/21 Safety Section 1-5 © 2021 Alamo Group Inc.
Page 16: Thrown Objects Hazards
3. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS, 4. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground while mowing. PN TO01 FX-530 06/21 Safety Section 1-6 © 2021 Alamo Group Inc.
Page 17 STOP mowing when EXCESSIVE VIBRATION occurs: 1. STOP PTO and tractor ENGINE. 2. INSPECT mower for vibration source. 3. REPLACE any damage parts and bent or damaged BLADES. PN TO01-X FX-530 06/21 Safety Section 1-7 © 2021 Alamo Group Inc.
Page 18: Run Over Hazards
ONLY mount or dismount when tractor and moving parts are stopped. • • STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor. PN RO01 FX-530 06/21 Safety Section 1-8 © 2021 Alamo Group Inc.
Page 19: Pto Entanglement Hazards
DO NOT USE PTO ADAPTER. • Using a PTO adapter can cause excessive vibration, thrown objects, blade and implement failures by doubling operating speed. Increased working length exposes unshielded driveline areas. PN PE01 FX-530 06/21 Safety Section 1-9 © 2021 Alamo Group Inc.
Page 20: Mower Blade Contact Hazards
Be sure to keep feet and hands clear of the mower blades. If you raise the mower or mower wing to access the blockage, engage the wing lock up latch and securely block up the mower before placing any parts of the body beneath the mower. PN MB01 FX-530 06/21 Safety Section 1-10 © 2021 Alamo Group Inc.
Page 21: High Pressure Oil Leak Hazard
KEEP AWAY • Injected Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury. PN HP01 FX-530 06/21 Safety Section 1-11 © 2021 Alamo Group Inc.
Page 22: Electrical & Fire Hazards
ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating. • CLEAR any grass clippings or debris buildup around mower drivelines, slip clutches, and gearboxes. • SHUT OFF ENGINE while refueling. PN EF01 FX-530 06/21 Safety Section 1-12 © 2021 Alamo Group Inc.
Page 23: Transporting Hazards
TURN ON tractor FLASHING WARNING LIGHTS. • ALLOW clearance for implement swing while turning. KEEP all raised wings at 10 feet or greater distance from all power lines and overhead obstructions. PN TH01 FX-530 06/21 Safety Section 1-13 © 2021 Alamo Group Inc.
Page 24: Hazards With Maintenance Of Implement
DO NOT modify or alter implement, functions or components. • DO NOT WELD or repair rotating mower components. These may cause vibrations and component failures being thrown from mower. PN HM02 FX-530 06/21 Safety Section 1-14 © 2021 Alamo Group Inc.
Page 25: Hazards With Maintenance Of Implement - (Continued)
Side Skirts and Skid Shoes in place and in good condition. REPLACE any missing, broken or worn safety shields, guards and safety devices. • Cancer and Reproductive Harm www.P65Warnings.ca.gov PN HM02-A FX-530 06/21 Safety Section 1-15 © 2021 Alamo Group Inc.
Page 26 These parts are made and tested to Schulte Industry specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce the performance, void Schulte warranties, and present a safety hazard. Use genuine Schulte parts for economy and safety.
Page 27: Decal Location
SAFETY Decal Location NOTE: Schulte supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Schulte cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 28 PART NO. TYPE DESCRIPTION 226-004 LOGO FEMA Member 226-100 SER PLT Serial Plate 226-118 LOGO Schulte Logo, Large Profile 226-081 IMPORTANT Check Oil Level 226-153 REFLECTOR Red Reflector, 2” x 9” 226-154 REFLECTOR Amber Reflector, 2” x 9” 226-164 WARNING...
Page 38: Federal Laws And Regulations
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) FX-530 06/21 Safety Section 1-28 © 2021 Alamo Group Inc.
Page 40 INTRODUCTION We are pleased to have you as a Schulte customer. Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time. This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition.
Page 41: Equipment Specifications
Your FX-530 rotary cutter is primarily designed for crop shredding, grass, weeds and brush up to 2” in diameter. The FX-530 is a premium built 30 foot (9.14 m) Rotary Cutter. It features a five rotor design and incorporates a 10 gauge (3.4mm) Domed Deck to eliminate corrosion due to the moisture and to make it very easy to clean.
Page 42: Key Operation Points
ALWAYS OPERATE WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT POSITION. • For maximum performance and service life, Always use Genuine Schulte replacement parts. Operating Noise Level/Sound Pressure The sound levels at the operator's ear from the attached machine (rotary cutter) are at least 10 dB(A) below the levels from typical Agricultural tractors used to power and transport this machine.
Page 43 GENERAL STATEMENT AFFECTING ALL SCHULTE WARRANTY Schulte Industries Ltd. warrants to the original purchaser only, that in the event of any defect in material or workmanship in the product sold by Schulte Industries, the subject of this warranty (“the goods”) during the warranty period mentioned below the manufacturer will provide the coverage specified below.
Page 44 • The Dealer must keep the failed part until the claim is processed, to allow Schulte Industries the option of further examination of the part. Further examination may mean that pictures are sent, or that the part be returned to Schulte.
Page 46: General
Asm-0001 OPERATING POSITION When you receive your FX-530, it will be shipped with the small outer wings flipped over as shown below (Figure AsmP-R-0501). A.If you have not purchased the hydraulic fold option for the outside wings: -Simply put the main wings down and then flip the outer wing over using an approved lifting device.
Page 47 Then install the two 5/8” bolts provided to firmly hold the wing in place. One at the front of the wing and one at the back of the wing as shown below (Figures Asm-R-0569 & Asm-R-0570). FX-530 03/21 Assembly Section 3-3...
Page 48 Then install the two 5/8” bolts provided to firmly hold the wing in place. One at the front of the wing and one at the back of the wing as shown below (Figures Asm-R-0568 & Asm-R-0567). C.If your FX-530 is shipped with the hitch flipped up as shown below, please follow the following steps outlined for assembly.
Page 49 Next, remove pins B from the tension links. Then connect the tension links to the hitch using Pins B and the hardware that came with those pins, as indicated in the illustration below. Grease both sets of pins once assembled. FX-530 03/21 Assembly Section 3-5 © 2021 Alamo Group Inc.
Page 50: Drive Shaft
Reassemble the bolts and nuts onto the chain guards that have been disassembled when removing pieces A and B. Take the Tractor Drive Shaft and assemble it onto the Splitter Gearbox (Figure Asm-R-0579) with the bolt provided on the shear yoke end of shaft. FX-530 03/21 Assembly Section 3-6 © 2021 Alamo Group Inc.
Page 51: Transport Position
For single chain configurations, insert the end link into the slot. For double chain configurations, insert the middle link into the slot. FX-530 03/21 Assembly Section 3-7 © 2021 Alamo Group Inc.
Page 52: Hydraulic Circuits
Refer to the Parts Manual for a complete list of fittings and hydraulic hose part numbers. Never force the wing lift lock pins out of their lock position as the wings may suddenly drop causing injury or even death. FX-530 03/21 Assembly Section 3-8 © 2021 Alamo Group Inc.
Page 53: Phasing System
The result of this stepping down of cylinder diameters is that all cylinders move at the same rate resulting in a ‘level lift’. The phasing system hoses are marked in yellow at the tractor connection. FX-530 03/21 Assembly Section 3-9 © 2021 Alamo Group Inc.
Page 54: Transport Lights
The red lamp is to be installed with the red facing the rear. Install the light module on the right light frame. FX-530 03/21 Assembly Section 3-10 © 2021 Alamo Group Inc.
Page 55: Wiring Of Lights
Test the circuit. The lights should operate in unison with your tractor lights. If the turning lamps are opposite to the tractor, reverse the output to extension harness connections. If the lights do not work at all, check all connections are snug. FX-530 03/21 Assembly Section 3-11 © 2021 Alamo Group Inc.
Page 56: Driveline Shield
The shields must be regularly greased and checked that they rotate freely on the driveline. Refer to the Lubrication section for greasing intervals. GEARBOX LAYOUT & BLADE ROTATION FX-530 03/21 Assembly Section 3-12 © 2021 Alamo Group Inc.
Page 57: Row Crop Wheel Standard Spacing
ASSEMBLY Row Crop Wheel Standard Spacing FX-530 has adjustable wheel standards so it can be used in Row Crop. Adjust the wheel standards to the following dimensions according to your row width from 12” to 38” (305mm to 0.96 m). All dimension are from the end of beam to the center of the wheel standard as shown. Wheels may not be centered in row but are placed to allow for level machine operation.
Page 59: Center Section Wheel Standards
ASSEMBLY Center Section Wheel Standards For transport stability, move the center section wheel standards outward as far as possible immediately upon receiving the cutter. Standard Wheel Axles Walking Wheel Axles FX-530 03/21 Assembly Section 3-15 © 2021 Alamo Group Inc.
Page 62 SCHULTE FX-530 ROTARY CUTTER OPERATION INSTRUCTIONS Schulte FX-530 rotary cutters are manufactured with quality material by skilled workers. These cutters are designed to cut grass, weeds, crop stalks, brush and other vegetation up to 2” (51 mm) diameter. The cutter is equipped with protective deflectors and/or chain guards to prevent objects being thrown from the cutter by the blades, however, no shielding is 100% effective.
Page 63: Operator Requirements
Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) FX-530 06/21 Operation Section 4-3 © 2021 Alamo Group Inc.
Page 64: Tractor Requirements
Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004 FX-530 06/21 Operation Section 4-4 © 2021 Alamo Group Inc.
Page 65: Tractor Horsepower
DO NOT use you hand to steady the hitch block. FX-530 06/21 Operation Section 4-5 © 2021 Alamo Group Inc.
Page 66: Tractor Hydraulics
Refer to the tractor Operator’s Manual consult authorized dealer for instructions to change tractor tire spacing. OPS-R-0062 FX-530 06/21 Operation Section 4-6 © 2021 Alamo Group Inc.
Page 67: Getting On And Off The Tractor
Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009 FX-530 06/21 Operation Section 4-7 © 2021 Alamo Group Inc.
Page 68: Starting The Tractor
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13) FX-530 06/21 Operation Section 4-8 © 2021 Alamo Group Inc.
Page 69: Connecting The Mower To The Tractor
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) FX-530 06/21 Operation Section 4-9 © 2021 Alamo Group Inc.
Page 70: Connecting The Mower Tongue To The Tractor
When not in use, store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue. Replace the safety chain if one or more links or end fittings are broken, stretched or otherwise damaged or deformed. OPS-U-0039 FX-530 06/21 Operation Section 4-10 © 2021 Alamo Group Inc.
Page 71: Connecting Implement Hydraulic Lines To The Tractor
Place control levers in the float position and repeat process a second time. Ensure wings are entirely supported by the cylinder before removing the transport pins. NEVER drive out pins or remove pins that have tension on them. FX-530 06/21 Operation Section 4-11 © 2021 Alamo Group Inc.
Page 72: Lowering The Cutter
Blades contacting the ground may cause objects to be thrown out from under the mower deck. Always avoid operating the mower at a height which causes the blades to contact the ground. OPS-U- 0010 FX-530 06/21 Operation Section 4-12 © 2021 Alamo Group Inc.
Page 73: Setting Deck Height
Adjust the leveling rods the same amount and maintain equal tension in the rods. Improper adjustment may cause rods to snap or bend. Re- tighten the jamnuts after the deck pitch has been set. FX-530 06/21 Operation Section 4-13 © 2021 Alamo Group Inc.
Page 74: Leveling Wing
LEVELING WING SECTIONS WITH CENTER 5. To set the outer wings, adjust the turnbuckle on the wheel linkage to level the outer wings with the inner wings. FX-530 06/21 Operation Section 4-14 © 2021 Alamo Group Inc.
Page 75: Adjusting Lift Rods
PTO shaft. A driveline not attached correctly to the Tractor PTO shaft could slip off and result in personal injury and damage to the cutter. FX-530 06/21 Operation Section 4-15 © 2021 Alamo Group Inc.
Page 76: Driveline Length Check
16” or 20” position for required clearance. FX-530 06/21 Operation Section 4-16 © 2021 Alamo Group Inc.
Page 77: Constant Velocity (Cv) Driveline
Position the mower at multiple angles and perform the above procedure. Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator. OPS-R-0006_B FX-530 06/21 Operation Section 4-17 © 2021 Alamo Group Inc.
Page 78: Pre-Operation Inspection And Service
Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) FX-530 06/21 Operation Section 4-18 © 2021 Alamo Group Inc.
Page 79: Tractor Pre-Operation Inspection/Service
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES. (SGM-10) FX-530 06/21 Operation Section 4-19 © 2021 Alamo Group Inc.
Page 80 • Ensure the driveline integral shields are in good condition and rotate freely. • Inspect that all bolts and screws are in position and are properly torqued. OPS-R-0009_F FX-530 06/21 Operation Section 4-20 © 2021 Alamo Group Inc.
Page 81 IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. OPS-R-0013_E FX-530 06/21 Operation Section 4-21 © 2021 Alamo Group Inc.
Page 82 Ensure carrier hub nuts are tightened with the cotter inserted spread. Check maintenance section for proper torque. • Inspect the condition of the deck skid shoes and the skid shoe attaching hardware. OPS-R- 0012_A FX-530 06/21 Operation Section 4-22 © 2021 Alamo Group Inc.
Page 83: Cutting Component Inspection
OPERATION 9.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 FX-530 06/21 Operation Section 4-23 © 2021 Alamo Group Inc.
Page 84 Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 FX-530 06/21 Operation Section 4-24 © 2021 Alamo Group Inc.
Page 85: Blade Bolt Inspection
Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 FX-530 06/21 Operation Section 4-25 © 2021 Alamo Group Inc.
Page 86 The radiator is free of debris The air filter is in good condition Proper hourly greasing is done as per Operator’s Manual Operator’s Signature:__________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT FX-530 06/21 Operation Section 4-26 © 2021 Alamo Group Inc.
Page 87 Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Proper hourly greasing as per Operator’s Manual Operator’s Signature:___________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or MOWER FX-530 06/21 Operation Section 4-27 © 2021 Alamo Group Inc.
Page 88: Driving The Tractor And Implement
When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19) FX-530 06/21 Operation Section 4-28 © 2021 Alamo Group Inc.
Page 89: Starting The Tractor
(center). Only operate the cutter with both wings fully lowered, NEVER operate the cutter with a raised wing. Wait until the blades are at a complete stop before raising wings. OPS-R-0015_B FX-530 06/21 Operation Section 4-29 © 2021 Alamo Group Inc.
Page 90: Operating Position
Then install the two 5/8” bolts provided to firmly hold the wing in place. One at the front of the wing and one at the back of the wing as shown below (Figures Asm-R-0569 & Asm-R-0570). FX-530 06/21 Operation Section 4-30...
Page 91: Transport Position
When you are going to flip the outer wing over for transport purposes: -It is important that you put the pins into their proper storage locations as the outer wings rests on these pins during transport FX-530 06/21 Operation Section 4-31 © 2021 Alamo Group Inc.
Page 92: Driving The Tractor And Mower
Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill. FX-530 06/21 Operation Section 4-32 © 2021 Alamo Group Inc.
Page 93: Crossing Ditches And Steep Inclines
When crossing such terrain, the implement should be fully lowered for a lower center of gravity and added stability. OPS-R-0021 FX-530 06/21 Operation Section 4-33 © 2021 Alamo Group Inc.
Page 94: Operating The Tractor And Implement
Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. (SGM-05) FX-530 06/21 Operation Section 4-34 © 2021 Alamo Group Inc.
Page 95: Foreign Debris Hazards
In case of emergency, shout down tractor engine, disengage the PTO and wait for all rotating motion to stop. Place the tractor in park position, engage the parking brake and remove the key before leaving the operator’s seat. FX-530 06/21 Operation Section 4-35 © 2021 Alamo Group Inc.
Page 96: Engaging The Power Take Off (Pto)
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09) FX-530 06/21 Operation Section 4-36 © 2021 Alamo Group Inc.
Page 97: Pto Rpm And Ground Speed
When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained. OPS-R-0026_K FX-530 06/21 Operation Section 4-37 © 2021 Alamo Group Inc.
Page 98 -Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12) FX-530 06/21 Operation Section 4-38 © 2021 Alamo Group Inc.
Page 99 Stay alert and watch for trees, low hanging limbs, power lines, and other overhead obstacles and solid ground objects while you are operating. Use care to avoid hitting these items OPS-R-0028 FX-530 06/21 Operation Section 4-39 © 2021 Alamo Group Inc.
Page 100 Always avoid operating the mower at a height or position which may cause the blades to contact the ground. Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure. OPS-R-0029 FX-530 06/21 Operation Section 4-40 © 2021 Alamo Group Inc.
Page 101: Right Of Way (Highway) Mowing
Mower sections or wings are adjusted to be close and parallel to ground without exposing blades. MOWING AREA has been inspected and foreign materials and debris have been removed. • • PASSERSBY are inside enclosed vehicle. OPS-U-0040 FX-530 06/21 Operation Section 4-41 © 2021 Alamo Group Inc.
Page 102: Shutting Down The Implement
Use the Tongue Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death. (STI-04) FX-530 06/21 Operation Section 4-42 © 2021 Alamo Group Inc.
Page 103 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) FX-530 06/21 Operation Section 4-43 © 2021 Alamo Group Inc.
Page 104 OPERATION After the driveline has been removed from the tractor, place the PTO master shield back in the storage position. FX-530 06/21 Operation Section 4-44 © 2021 Alamo Group Inc.
Page 105: Cutter Storage
If the implement has been exposed to such conditions, at the start of each season, and any time it is suspected that the slip clutch plates may be frozen together, readjust the slip clutch as detailed in Slip Clutch Maintenance of the maintenance section in this manual. OPS-R-0032_P FX-530 06/21 Operation Section 4-45 © 2021 Alamo Group Inc.
Page 106: Transporting The Tractor And Implement
PTO output shaft. Secure the driveline to the mower deck to prevent driveline damage or loss during transport. OPS-R-0034 FX-530 06/21 Operation Section 4-46 © 2021 Alamo Group Inc.
Page 107: Tires And Wheels
Faster than recommended transport speeds during delivery of a machine to a customer or general transport from job site to job site can cause serious tire damage and potential failure. Please see chart below for tire speed ratings and recommended inflation pressures. FX-530 06/21 Operation Section 4-47 © 2021 Alamo Group Inc.
Page 108: Locking The Cutter For Transport
After the transport lock pin is inserted, retract the winglift circuit until outer wings are resting against inner wings. Retracting the phasing system half way so the weight of the center section is resting on the transport lock. FX-530 06/21 Operation Section 4-48 © 2021 Alamo Group Inc.
Page 109: Transporting On Public Roadways
If the rotary cutter obscures the tractor warning or tail lights, the rotary cutter MUST be equipped with a transport light kit. See the ‘Assembly Section’ for installation instructions. Check local highway regulations concerning moving machinery on highways. OPS-R-0036_A FX-530 06/21 Operation Section 4-49 © 2021 Alamo Group Inc.
Page 110: Safety Chain
Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 FX-530 06/21 Operation Section 4-50 © 2021 Alamo Group Inc.
Page 111 OPS- U- 0022_B Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 FX-530 06/21 Operation Section 4-51 © 2021 Alamo Group Inc.
Page 112: Hauling The Tractor And Implement
If during transport, a hard braking, sharp turning or swerving action was performed, stop at the next safe location to inspect the security of the load. FX-530 06/21 Operation Section 4-52 © 2021 Alamo Group Inc.
Page 113: Troubleshooting Guide
Replace seal or use a sealant on OD of seal. Oil level too high. Drain oil to proper level. Sand hole in casting. Replace castings or gearbox. Gasket damaged. Replace gasket. Bolts loose. Tighten bolts. FX-530 06/21 Operation Section 4-53 © 2021 Alamo Group Inc.
Page 114 Material Distribution rear. (Refer to the “Operation Section- Setting the Mower- Setting Deck Height”) Excessive ground speed Reduce ground speed. Conditions too wet. Wait for conditions to dry. Reduce ground speed. FX-530 06/21 Operation Section 4-54 © 2021 Alamo Group Inc.
Page 116: Hazards With Maintenance Of Implement
DO NOT modify or alter implement, functions or components. • DO NOT WELD or repair rotating mower components. These may cause vibrations and component failures being thrown from mower. PN HM02 FX-530 06/21 Maintenance Section 5-2 © 2021 Alamo Group Inc.
Page 117 Side Skirts and Skid Shoes in place and in good condition. • REPLACE any missing, broken or worn safety shields, guards and safety devices. Cancer and Reproductive Harm www.P65Warnings.ca.gov PN HM02-A FX-530 06/21 Maintenance Section 5-3 © 2021 Alamo Group Inc.
Page 118: Parts Information
These parts are made and tested to Schulte Industry specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce the performance, void Schulte warranties, and present a safety hazard. Use genuine Schulte parts for economy and safety.
Page 120 Capacity is approximately 5 liters (5.28 qt.). Do not screw dipstick when checking oil level. 6. Reinstall vent plug and level plug 7. Dispose of old oil in accordance with the local regulations FX-530 06/21 Maintenance Section 5-6 © 2021 Alamo Group Inc.
Page 121 MAINTENANCE Gearbox should meet following specifications: -API Service Classifications GL-5 -Military Specification MIL-L-2105C Consult the following chart for the oil viscosity recommendations: NOTE: Use SAE 80-90 Gear Oil FX-530 06/21 Maintenance Section 5-7 © 2021 Alamo Group Inc.
Page 122: Grease Schedule
Check that the driveline shielding is not damaged and rotates freely on the driveline. If sliding members are allowed to dry out to the point where the two halves cannot slip freely, damage to the rotary cutter or tractor may occur. FX-530 06/21 Maintenance Section 5-8 © 2021 Alamo Group Inc.
Page 123: Tractor Shaft
-Shield Retaining Bearings: 1 pump every 8 Hours. The shield bearings are greased by a fitting molded into required. the shielding bell. Three pumps are Check that the driveline shielding is not damaged and rotates freely on the driveline. FX-530 06/21 Maintenance Section 5-9 © 2021 Alamo Group Inc.
Page 124: Blade Servicing
1" to 1-1/2" (25-38 mm)of free up and down motion at the tip of the blade. Mnt-R-0004 FX-530 06/21 Maintenance Section 5-10 © 2021 Alamo Group Inc.
Page 125: Blade Carrier Removal
AVOID PERSONAL INJURY. DO NOT work under cutter without support blocks to keep the frame from falling. Mnt-R-0006_B SLIP CLUTCHES Each of the drivelines on the Schulte cutter is equipped with a slip clutch. FX-530 06/21 Maintenance Section 5-11 © 2021 Alamo Group Inc.
Page 126: Disassembly
MAINTENANCE Everyone of these slip clutches are pre-set and run-in by the Schulte supplier, so they should not be adjusted by the dealer or end user. After an extended period (4 to 6 months) of not being used, the clutches should be taken apart to ensure all parts are movable and all surfaces are free of rust.
Page 127: Reassembly
2. Reassemble the clutch as shown in the diagram (Figure Mnt-R-0292). Be careful not to contaminate any of the internal parts of the clutch with grease or oil from hands or tools during reassembly. FX-530 06/21 Maintenance Section 5-13 © 2021 Alamo Group Inc.
Page 128 The FT clutch utilizes Belleville spring to provide a constant torque setting during the life of the friction lining. The spacer/ indicator ring ensures the accuracy of the spring tension setting. FX-530 06/21 Maintenance Section 5-14 © 2021 Alamo Group Inc.
Page 129: Hubs & Spindles
7. Check dust seal to ensure seal rubber is positioned correctly. 8. Install the small or outer bearing. 9. Install the axle washer and castle nut on the axle. FX-530 06/21 Maintenance Section 5-15 © 2021 Alamo Group Inc.
Page 130: Tightening Instructions For 517 & 511 Hubs
DO NOT remove them. Use a hydraulic jack to lift the back end of the cutter frame near the wheel standard. Securely block the wheel standard so the tire can spin freely before removing the wheel bolts. FX-530 06/21 Maintenance Section 5-16...
Page 131: Hydraulic Hoses
Cylinder immediately before the Cylinder is damaged or too much hydraulic fluid is lost. MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200°F. FX-530 06/21 Maintenance Section 5-17 © 2021 Alamo Group Inc.
Page 132 19. Check the hydraulic reservoir of the tractor to ensure there is sufficient oil. 20. If the wing is to remain in the raised position attached the wing transport latch. FX-530 06/21 Maintenance Section 5-18 © 2021 Alamo Group Inc.
Page 133: Storage
NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. FX-530 06/21 Maintenance Section 5-19 © 2021 Alamo Group Inc.
Page 134: Nuts & Bolts
[Refer to the "Parts Manual" ]. Do not replace lock nuts with nuts and lockwashers. Use only original equipment lock nuts. Recommended Torques in foot pounds for SAE Grade 5 bolts, based on dry assembly: Mnt-R-0002 FX-530 06/21 Maintenance Section 5-20 © 2021 Alamo Group Inc.

Schulte FX-530 Operator's Manual

Quick Links

Related Manuals for Schulte FX-530

Summary of Contents for Schulte FX-530

Table of Contents