Related Manuals for Cembre B68RC3-85
Summary of Contents for Cembre B68RC3-85
- Page 1 PORTABLE BATTERY HYDRAULIC CUTTING UNITS RADIO CONTROLLED B68RC3-85 B68RC3-85E B68RC3-96 B68RC3-96E B68RC3-120 B68RC3-120E ENGLISH OPERATION AND MAINTENANCE MANUAL...
- Page 2 FIG. 1...
- Page 3 FIG. 2 FIG. 3 TC085-KV-RC3 TC096-KV-RC3 TC120-KV-RC3...
- Page 4 FIG. 4 FIG. 5 Battery ~ 0 % 50 % 100 % FIG. 6 Female Quick coupler Male Quick coupler Battery pump ...RC3 Flexible insulated hose Cutting head ..RC3 Male Quick coupler Female Quick coupler...
- Page 5 FIG. 7 Grounding wire TC085-KV-RC3 TC120-KV-RC3 FIG. 8 TC096-KV-RC3 FIG. 10 FIG. 9...
- Page 6 FIG. 11 WARNING : use dielectric oil only. For type and quantity refer to section 1, page 9. Max. oil level FIG. 12 mm (inch) 212 (7.3) 362 (14.2) 417 (16.4)
- Page 7 For this reason, use in applications different from those intended (for example with hydraulic jacks, lifting systems or similar) can be dangerous for the operator. Cembre S.p.A. does not accept any liability arising from the use of its hydraulics pumps for ap- plications different from those listed in its catalogues or other documentation.
- Page 8 PUMP WARNING LABEL Always wear safety User information IMPORTANT: Before using When operating gloves when ope- ( D i r e c t i v e s the pump, keep the equipment, carefully rating the equip- 2011/65/UE and r e a d a l l t h e w a r n i n g s hands away from ment.
- Page 9 1. ELECTRO-HYDRAULIC BATTERY PUMP B68M-P18-KV-RC3 (RADIO CONTROLLED) Operating pressure bar (psi) 729 (10,573) Oil supply high speed - low pressure US gpm (l / min) 0.34 (1,28) low speed - high pressure US gpm (l / min) 0.07 (0,25) Motor V DC Radio receiver frequency remote control...
- Page 10 For the proper operation of all the safety features in the complete unit, each cutting head is paired to its associated pump. This procedure is completed by Cembre prior to delivery. Due to this, the use of non-paired pumps and cutting heads is not recom- mended and should be avoided.
- Page 11 = 729 bar max. min. 0 bar With the battery inserted in the pump, the remaining battery life can also be checked on the display, via touch button selec- tion (Ref. to section 7). BATTERY BATTERY = 729 bar = 729 bar = 729 bar = 731 bar...
- Page 12 8 - GROUNDING SOCKET + KNOB: for connecting a Cembre grounding cable. Should there be the danger of voltage gradients between cutting head and pump, the pump can be connected to earth using the earth terminal and the specific cable so as to form an equipotential connection.
- Page 13 2. RRC1 RADIO REMOTE CONTROL FEATURES: frequency band: 2405–2480 MHz battery: 2 x 1.5V AAA / LR03 Alkaline dimensions: 2.6 x 4.5 x 1.5 in (66 x 114 x 37.5 mm) weight: 0.3 lbs (140 g) IP code: Operating temperature: -4 to +130 °F (-20 to +55 °C ) The RRC1 radio remote control allows users to control the pump.
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Page 14: Flexible Hose
As a result their life span is limited. In order to ensure safe use, Cembre recommends replacing the hose within 10 years from the date printed on the fittings. -
Page 15: Warning Labels
4. HYDRAULIC SAFETY CUTTING HEADS WITH BLADE TRAVEL SENSOR WARNING LABELS IMPORTANT Before using Do not cut Steel. Always wear safety Keep hands clear the equipment, carefully of cutting bla- Do not attempt to cut gloves when ope- read all the warnings and Steel ropes or Steel rein- rating these safety des. - Page 16 Should it be needed, the earthing device, comprising a 5m long cable and an earth rod, may be ordered from Cembre (Part. no EK 500P). Whatever the case, the earthing device must be approved by Cembre. To ground the cutting head, proceed as follows: Unscrew knob (6) from the grounding socket (16) of the head.
- Page 17 5. INSTRUCTIONS FOR USE (Cutting operation) Cutting operations must be strictly in accordance with the safety and working procedures established by the respon- sible power utility. = 729 bar 0 bar = 729 bar STEP 1- Checking and testing the unit prior to cutting operations 0 bar 0 bar Check all components (cutting head, flexible hose, couplings and pump) before use to verify there...
- Page 18 17AW125 ..60° At the end of the operation, in the event of a flashing LED light (2 minutes) and an SAVE 60% intermittent buzzer (30 seconds), this is to inform the operator that the wireless signal max 90° to indicate the blades have fully traveled has not been received. The display will show the following flashing screen (Ref.
- Page 19 = 10573 psi = 729 bar 0 psi 0 psi = 731 bar STEP 3 – Cutting operation = 729 bar = 729 bar = 729 bar 0 bar = 729 bar A protected zone must be established around the work place where entry is forbidden. 0 bar 0 bar ..
- Page 20 6. INSTRUCTIONS FOR USE (Crimping operation) = 729 bar 0 bar = 729 bar The pump is suitable for use with Cembre KV type protected crimping heads. 0 bar 0 bar The default settings of the pump are: - Operating mode: CUTTING (Ref. to section 7.2 to choose CRIMPING operating mode).
- Page 21 BATTERY = 729 bar No. of cycles performed. = 731 bar 29990 No. of cycles before scheduled recommended maintenance. = 729 bar Cembre logo, pump model. B68RC 17AW125 Pump serial no..60° Actual temperature (°C) of the pump motor.
- Page 22 = 729 bar Operating mode Associated pictogram Function 0 bar BATTERY BATTERY Specifically for using the pump with Cembre hydraulic = 729 bar = 729 bar = 729 bar = 10573 psi 0 psi CUTTING heads with blade travel sensor for cutting electrical conduc-...
- Page 23 0 bar = 729 bar = 10573 psi 0 psi 7.3) Change the "release mode" = 729 bar 0 bar = 729 bar 0 psi = 731 bar The method of discharging the oil into the pump’s tank can be carried out in two different ways, 0 bar 0 bar depending on the mode set in the menu:...
- Page 24 30001 REQUEST pump continues to work, however, it is recommended that it is sent MAINTENANCE BATTERY BATTERY to Cembre for a complete overhaul (Ref. to section 9). BATTERY BATTERY RESET max. min.
- Page 25 Abnormal power consumption of Remove and re-insert the battery, then re-start BEEP the motor. the pump. If the error occurs frequently, contact Cembre. The pump stops. Output voltage of the pressure trans- Remove and re-insert the battery, if the error ...
- Page 26 BATTERY 0 bar 0 bar 17AW125 ..7.7) Return to original default settings / firmware version 60° = 729 bar = 10573 psi 0 psi BATTERY = 729 bar 0 bar SAVE 60% = 729 bar 0 psi = 731 bar Select screen 10 from the “main menu”...
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Page 27: Maintenance
Do not use old or recycled oil. Do not use hydraulic brake fluid. Ensure that used oil is disposed of in accordance with local regulations. Cable cutting heads The Cembre cable cutting heads are designed for on site use thanks to their robust construction characteristics. 8.3) Thorough cleaning of cutting head... -
Page 28: Return To Cembre For Overhaul
Test Certificate supplied by Cembre together with the tool or fill in and attach the form available in the “ASSISTANCE” section of the Cembre website. - Page 29 Radio Remote Control The pump introduces radio control to utility cable cutting operations in limited access locations, eg. in man- holes, to enable working from a safe distance. Electronic Cut Sensor The ECS guarantees the precision of the cutting operation, checking the actual value of pressure and inform- ing the operator about possible errors.
- Page 30 7.8) Acoustic and optical signalling chart (led light and buzzer) in CUTTING MODE ..........26 8. MAINTENANCE ...................................27 8.1) Thorough cleaning of battery pump ..........................27 8.2) Topping up the oil ..................................27 8.3) Thorough cleaning of cutting head ..........................27 8.4) Metal carrying case ................................28 8.5) Storage ......................................28 9. RETURN TO Cembre FOR OVERHAUL ..........................28...
- Page 32 CS 92014 - 91423 Morangis Cédex E-mail: sales@cembre.co.uk E-mail: info@cembre.fr www.cembre.co.uk www.cembre.fr Cembre Inc. Cembre España S.L.U. Raritan Center Business Park Calle Verano 6 y 8 181 Fieldcrest Avenue 28850 Torrejón de Ardoz - Madrid (España) Edison, New Jersey 08837 (USA) Teléfono: +34 91 4852580 -...
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