Related Manuals for Cembre B68M-P18-KV-RC1
Summary of Contents for Cembre B68M-P18-KV-RC1
- Page 1 ELECTRO-HYDRAULIC BATTERY PUMP RADIO CONTROLLED B68M-P18-KV-RC1 B68M-P18A-KV-RC1 ENGLISH OPERATION AND MAINTENANCE MANUAL...
- Page 2 FIG. 1 FIG. 2...
- Page 3 FIG. 3 FIG. 4 Battery ~ 0 % 50 % 100 % FIG. 5 Female Quick coupler Male Battery pump ...RC1 Quick coupler Flexible insulated hose Cutting head Male Quick coupler Female Quick coupler...
- Page 4 FIG. 6 example of a cutting operation within a manhole with user at a safe distance away.
- Page 5 FIG. 7 WARNING: use dielectric oil only. For type and quantity refer to section 1, page 8. Max. oil level FIG. 8 mm (inch) 212 (7.3) 350 (13.8) 405 (15.9)
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Page 6: Warning
For this reason, use in applications different from those intended (for example with hydraulic jacks, lifting systems or similar) can be dangerous for the operator. Cembre S.p.A. does not accept any liability arising from the use of its hydraulics pumps for ap- plications different from those listed in its catalogues or other documentation. -
Page 7: Warning Label
PUMP WARNING LABEL User information When operating Always wear safety IMPORTANT: Before using gloves when ope- ( D i r e c t i v e s the equipment, carefully the pump, keep 2011/65/UE and hands away from rating the equip- r e a d a l l t h e w a r n i n g s ment. -
Page 8: General Characteristics
CB1870L Li-Ion Rechargeable battery V / Ah (Wh) 18 / 7.0 (126) Weight lbs (kg) 2 (0,9) B68M-P18-KV-RC1 B68M-P18A-KV-RC1 type ASC30-36-EU ASC30-36-USA/CAN Battery charger V / Hz (W) 220 - 240 / 50 - 60 (85) 115 / 60 (85) -
Page 9: Compliance Of Use
1.1) Compliance of use - The B68M..-RC1 pump is designed to activate hydraulic heads for cutting conductor cables or for crimping electrical cable lugs. - The main use of the pump is combined with specifi c cutting heads to safely cut Copper and Aluminium cable where the absence of voltage cannot be guaranteed. - Page 10 max. min. With the battery inserted in the pump, the remaining battery life can also be checked on the display, via touch button selection (Ref. to section 5). BATTERY BATTERY The display alongside indicates that the battery is low and the pump will not start (Ref.
- Page 11 7 - MECHANICAL PRESSURE RELEASE BUTTON: if required, by pressing hard on the mechanical pressure release button, the oil can be returned to the reservoir at any time, regardless of the status of the battery. 8 - I38F AUTOMATIC QUICK COUPLER: enables connection of the insulated fl...
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Page 12: Rrc1 Radio Remote Control
2. RRC1 RADIO REMOTE CONTROL FEATURES: frequency band: 2405–2480 MHz battery: 2 x 1.5V AAA / LR03 Alkaline dimensions: 2.6 x 4.5 x 1.5 in (66 x 114 x 37.5 mm) weight: 0.3 lbs (140 g) IP code: Operating temperature: -4 to +130 °F (-20 to +55 °C ) The RRC1 radio remote control allows users to control the pump. -
Page 13: Insulated Flexible Hose
As a result their life span is limited. In order to ensure safe use of their units, Cembre recommends replacing the hose within 10 years from the date printed on the fi ttings. -
Page 14: Instructions For Use (Cutting Operation)
4. INSTRUCTIONS FOR USE (Cutting operation) Cutting operations must be strictly in accordance with the safety and working procedures established by the respon- sible power utility. A protected zone must be established around the work place where entry is forbidden. STEP 1- Checking and testing the pump prior to cutting operations Check all components (cutting head, fl... -
Page 15: Step 2 - Bringing The Unit Down In The Man-Hole
At the end of the operation, in the event of a very quickly fl ashing LED light (0.1s ON 0.1s OFF) and an intermittent buzzer coordinated with ERROR the LED light, this is to inform the operator that the maximum pres- sure has not been reached. -
Page 16: Step 4 - Checking The Unit After The Cutting Operation
STEP 4 – Checking the unit after the cutting operation Look the pump: at the end of the operation when the max. pressure (P ) is = 729 bar reached, the pump stops. The LED light FLASH intermittently and the buzzer emit an audible signal coordinated with the LED light (4s ON 1s OFF) the display show the following fl... -
Page 17: Instructions For Use (Crimping Operation)
5. INSTRUCTIONS FOR USE (Crimping operation) The pump is suitable for use with Cembre KV type protected crimping heads. The default settings of the pump are: - Operating mode: CUTTING (Ref. to section 6.2 to choose CRIMPING operating mode). - Oil release mode: SMART (Ref. to section 6.3 for further details). -
Page 18: Navigation Menu / Display
(Ref. to section 6.4 for further details). Battery charge level. BATTERY No. of cycles performed. 29990 No. of cycles before scheduled recommended maintenance. Cembre logo, pump model. B68RC Pump serial no. NR 17AW125 60° Actual temperature (°C) of the pump motor. -
Page 19: Choosing The "Operating Mode
CUTTING (default setting) CRIMPING Operating mode Associated pictogram Function Specifi cally for using the pump with Cembre hydraulic CUTTING heads for cutting electrical conductors where the absence default setting of voltage cannot be guaranteed. Specifi cally for using the pump with Cembre hydraulic heads for crimping of electrical connectors. -
Page 20: Change The "Release Mode
6.3) Change the "release mode" The method of discharging the oil into the pump’s tank can be carried out in two diff erent ways, depending on the mode set in the menu: Release mode Associated pictogram Function By releasing the pump button the oil is returned in full to the pump reservoir only following automatic shut-off... -
Page 21: Change The "Pump Control Mode
Check the oil level and if necessary refi ll (Ref. to 7.4). Number of cycle to recommended maintenance interval 30001 REQUEST reached; the pump continues to work, however, it is recom- mended that it is sent to Cembre for a complete overhaul MAINTENANCE (Ref. to section 8). -
Page 22: Errors/Malfunctions
Output voltage of the pressure trans- Remove and re-insert the battery, if the error mitter is out of the pre-set range. occurs, contact Cembre. The pump stops and doesn't re-start. Failure to reach the set pressure within Repeat the work cycle; if the error occurs 120 seconds of continuous operation frequently, contact Cembre. -
Page 23: Acoustic And Optical Signalling Chart (Led Light And Buzzer) In Cutting Mode
6.8) Acoustic and optical signalling chart (led light and buzzer) in CUTTING MODE. Led light Buzzer Display Meaning fl ashing intermittent ..bar Cutting operation in execution, the pres- sure on the display gradually increases. 0.4 s ON 0.4 s OFF 0.4 s ON 0.4 s OFF fl... -
Page 24: Maintenance
7. MAINTENANCE The pump is robust, completely sealed, and requires very little daily maintenance. Compliance with the following points, should help to maintain its optimum performance: 7.1) Thorough cleaning of battery pump Dust, sand and dirt are a danger for any hydraulic device. Every day, after use, the pump and accessoires must be wiped with a clean cloth taking care to remove any residue. -
Page 25: Return To Cembre For Overhaul
Center; if pos- sible, attach a copy of the Test Certifi cate supplied by Cembre together with the tool or fi ll in and attach the form available in the “ASSISTANCE” section of the Cembre website. -
Page 26: Table Of Contents
6.8) Acoustic and optical signalling chart (led light and buzzer) in CUTTING MODE..........23 7. MAINTENANCE ...................................24 7.1) Thorough cleaning ................................24 7.2) Canvas bag ....................................24 7.3) Storage .......................................24 7.4) Topping up the oil ..................................24 8. RETURN TO Cembre FOR OVERHAUL ..........................25... - Page 28 Tel.: 01675 470440 - Fax: 01675 470220 CS 92014 - 91423 Morangis Cédex E-mail: sales@cembre.co.uk E-mail: info@cembre.fr www.cembre.co.uk www.cembre.fr Cembre España S.L.U. Cembre GmbH Calle Verano 6 y 8 Heidemannstraße 166 28850 Torrejón de Ardoz - Madrid (España) 80939 München (Deutschland) Teléfono: 91 4852580...