Fronius Selectiva 4.0 2100 Operating Instructions Manual
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Summary of Contents for Fronius Selectiva 4.0 2100
- Page 1 Operating Instructions Selectiva 4.0 8 - 18 kW EN-US Operating instructions 42,0426,0358,EA 010-10052022...
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Page 3: Table Of Contents
Table of contents Power categories General 8 kW 400 V 16 kW 220 V 16 kW 400 V 18 kW 400 V Safety Instructions General Environmental conditions Grid connection Dangers due to Grid and Charging Current Danger due to Acids, Gases, and Vapors General information on working with batteries Personal Protection and Protection of Others Safety Measures in Normal Operation... - Page 4 Additional functions General options Reset settings USB mode Status codes Options Safety Electrolyte circulation (not available with Selectiva 3x220 16 kW variants) External start/stop Charging lights Temperature-controlled charging Relay board Aquamatic Charging Charge 50 % Charge 80 % Charge not complete Charge Finish Main Charge Finished Cumulative Error...
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Page 5: Power Categories
Power categories General The kW specification for the power categories refers to the housing design and is not directly related to the actual device power. 8 kW 400 V Selectiva 2100 / 2120 / 2140 / 2160 / 2180 / 2200 / 2225 4060 / 4075 / 4090 / 4090A / 4120 / 4120A / 4140 / 4140A / 4160 / 4160A / 4185 8040 / 8060 / 8060A / 8075 / 8075A / 8090 / 8090A / 8110... -
Page 6: Safety Instructions
Safety Instructions General The device has been manufactured using state-of-the-art technology and ac- cording to recognized safety standards. If used incorrectly or misused, however, it can cause injury or death to the operator or a third party damage to the device and other material assets belonging to the operating company inefficient operation of the equipment All persons involved in the commissioning, operation, maintenance, and servicing... -
Page 7: Dangers Due To Grid And Charging Current
IMPORTANT! Ensure secure grounding of the grid connection. Dangers due to Work with battery charging systems poses a number of dangers, such as: Grid and Char- electrical hazard due to grid and charging current. ging Current hazardous electromagnetic fields that may pose a risk of death for individu- als with pacemakers. -
Page 8: Personal Protection And Protection Of Others
Personal Protec- Keep persons, especially children, away from the device and working area during tion and Protec- operation. If persons are in the vicinity, however: tion of Others inform them of any dangers (hazardous acids and gases, risk due to grid and charging current, etc.) provide suitable protective equipment Before leaving the working area, ensure that no personal injury or property dam-... -
Page 9: Data Backup
Data backup The user is responsible for backing up any changes made to the factory settings. The manufacturer accepts no liability for any deleted personal settings. Maintenance Check the mains plug, mains cable, charging lead, and charging terminals for damage before each commissioning. If dirt accumulates on the device, clean the surface of the device housing with a soft cloth and only with solvent-free cleaning agents. -
Page 10: Copyright
Copyright Copyright of these Operating Instructions remains with the manufacturer. Text and illustrations were accurate at the time of printing. Fronius reserves the right to make changes. The contents of the Operating Instructions shall not provide the basis for any claims whatsoever on the part of the purchaser. If you... -
Page 11: General Information
General information Explanation of DANGER! Safety Instruc- tions Indicates an immediate danger. ▶ Death or serious injury may result if appropriate precautions are not taken. WARNING! Indicates a possibly dangerous situation. ▶ Death or serious injury may result if appropriate precautions are not taken. CAUTION! Indicates a situation where damage or injury could occur. -
Page 12: Grid Connection
WARNING! Danger from unsuitable batteries connected to the battery charger. Serious personal injury and property damage as a result of escaping gases, igni- tion or explosion may result. ▶ Only connect batteries to the battery charger which are suitable for the bat- tery charger in terms of their type, voltage and capacity and which corres- pond to the settings on the battery charger. -
Page 13: Charging Cables
Charging cables WARNING! Danger due to charging cables lying around. This can result in severe personal injury and damage to property. Personnel can get caught or trip on unplugged, loose cables ▶ Lay charging cables so that no one can trip over them or get caught on them. WARNING! Danger if the active charging process is interrupted by disconnecting the char- ging plug. -
Page 14: Warning Notices On The Device
DC max. AC max. IP20 Protective class I Fronius International GmbH Froniusstraße 1 4643 Pettenbach Austria An electric shock can be fatal. The housing may only be opened by ser- vice technicians trained by the manufacturer. Before working with the housing open, the device must be disconnected from the grid. -
Page 15: Warning Notices Inside The Device
Warning notices WARNING! inside the device Danger from electrical current. This may result in serious injuries or death. ▶ The housing may only be opened by service technicians trained by the manu- facturer. ▶ Before starting work, switch off all devices and components involved, and disconnect them from the grid. - Page 16 The permissible operating position of the device is horizontal. The ambient air surrounding the device must be kept free from battery acid va- pors. Mounting the device directly above the battery to be charged should there- fore be avoided. Cooling air The device must be set up so that cooling air can flow through the housing open- ings provided unhindered.
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Page 17: Wall Bracket
Danger from devices falling or toppling over. This can result in severe personal injury and damage to property. ▶ Check that all screw connections are tightly fastened. ▶ Only use with a Fronius Selectiva 8 - 18 kW battery charger. ▶ Mount the device horizontally. - Page 18 8 kW mm (in.) 193 (7.6) 633 (24.92) 180 (7.09) (.51) 595,5 (23.44) 179 (7.05) 16 kW mm (in.) 267 (10.51) 647 (25.47) 247 (9.72) (.79) 241 (9.49) 585 (23.03)
- Page 19 8 kW / 16 kW mm (in.) 500 (19.69) 492 (19.37) 450 (17.72) 400 (15.75) 300 (11.81) 200 (7.87) (.33) 20 (.79) 7 (.28) (.24) (.79) 342 (13.46) (.24) 418 (16.46) 494 (19.45) Hole pattern 18 kW mm (in.) 267 (10.51) 247 (9.72 785 (30.91) (.79)
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Page 20: Operating Controls And Connections
Operating controls and connections Operating con- trols and con- nections Function (10) USB port (12) The USB port supports a device update and the recording of the charging parameters during the charging process via USB thumb drive. A maximum sup- ply current of 0.5 A is available. - Page 21 Mains cable (10) LED strip option. Lights up in the appropriate colors depending on the state of charge, ac- cording to the indicators explained in the "Control panel" section. (11) Control panel (12) Connection area for options The connection area is only accessible by removing the connection plate on the front of the device.
- Page 22 Plug Function Plug Function code code G / 2 Ext. LED Green 13V / 13 V Ext. LED Remote Control wire 2 Power Supply Remote Con- trol wire 1 CBG Easy VCC Y / 3 Ext. LED Yellow R / 4 External LED Red Remote Control wire 3 Remote Control wire 4...
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Page 23: Control Panel
Control panel Function Display Display of the current charging parameters. Display of settings. "Menu" button Select the desired menu. Return to the higher-level selection. "Up/Down" buttons Select the desired menu item. Set the desired value. "Pause/Start" button Pause and resume the charging process. Confirm a menu item or setting. - Page 24 Flashes briefly every 3s: The device outputs a warning. Charging paramet- ers are unfavorable, but charging continues. The display alternately shows the corresponding status code and the state of charge. "Charge" indicator (yellow) Lights up: during charging. Flashes: when the charge has been interrupted. "Battery is charged"...
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Page 25: Charging The Battery
Charging the battery Starting for the When the battery charger is connected to the grid for the first time, the device is first time in SETUP mode. In this mode, the following basic settings must be made or confirmed: Language (English, German, French, ...) Date, time and time zone Charging cable length and charging cable cross-section Type of battery, curve, number of cells and charging time or battery capacity... -
Page 26: Charging Process
Use the "Up/Down" buttons to set the appropriate charging cable length. Confirm with the "Pause/Start" button. The battery charger is configured with the correct charging cable length ac- cording to the order. An incorrectly set charging cable length can have a negative effect on the charging process! Use the "Up/Down"... - Page 27 WARNING! Danger due to incorrect type of battery and incorrect charging settings. This can result in severe personal injury and damage to property. ▶ Before starting the charging process, make sure that the correct type of bat- tery is set on the battery charger. ▶...
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Page 28: Interrupting The Charging Process
The battery symbol indicates the current state of charge. The more bars are dis- played, the further the charging process has progressed. As soon as the battery is fully charged, a minute counter appears (figure on the right). This counts the minutes since the end of charging and makes it easier to judge which battery has cooled down the most when using several battery chargers. -
Page 29: Ending The Charging Process
As long as a battery is connected to the battery charger, the charging process can only be interrupted and resumed by pressing the "Pause/Start" button. It is only possible to change the display modes with the "Menu" button, as described in the "Display"... - Page 30 Disconnect the charging plug. When the charging contacts are open, the automatic open-circuit detection en- sures that the charging contacts are voltage-free.
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Page 31: Display
Display Overview of dis- The device has the following display modes: play modes Function Standard mode In standard mode, the display shows the charging parameters. Statistics mode Visualizes the frequency of the operating states of the device and shows the total number of charges, as well as an overview of the abso- lute and average Ah delivered and energy consumed per charge. -
Page 32: Menu Selection
In standard mode, the display shows the battery charger parameters: Type of battery (e.g., Pb-WET) Charging characteristic (e.g., IUI) Nominal voltage (e.g., 48 V) Capacity (e.g., 300 Ah) Weekday, date and time The battery charger parameters are individually adjustable. Detailed information can be found in the "Configuration mode"... -
Page 33: History Mode
The display of the consumed energy is intended as a guide value and may deviate from the actual amount of energy by up to 5% at the rated power. The deviation may be higher at lower power. History mode History mode provides information regarding the parameters of all stored char- ging processes. -
Page 34: Configuration Mode
Symbol with number Error issued, with code for the corresponding status code. Detailed in- formation can be found in the "Status codes" section. Button symbol with check mark Charge was correctly ended with the "Pause/Start" button. Button symbol with cross Charge was ended without pressing the "Pause/Start"... - Page 35 General options: Language Contrast Time (hh:mm:ss) Time zone Daylight saving time/standard time Date (dd:mm:yy) Charging cable length (m) Charging cable cross-section (mm AC current consumption Unit for temperature values Code for entering the configuration menu activated/deactivated. Time interval for the parameters logged on the USB thumb drive (s). Reset statistics Reset history Reset Settings...
- Page 36 Confirm the entry with the "Pause/Start" button. The selection of the main menu items for configuration mode appears. When selecting a menu item, you may be prompted to read the Operating In- structions. Confirm this prompt by pressing the "Pause/Start" button again.
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Page 37: Settings
"RI" curve - the "Ah" section is replaced by a setting option for the "Charging time". Both the start and end can be set for the charging time. If required, the start time can be deselected; then the charging time is based exclusively on the spe- cified end of charge following a manual charge start. -
Page 38: Electrolyte Circulation
The individual selection options are explained in detail below. Electrolyte cir- Electrolyte circulation "Air Pump"(not culation available with the Selectiva 220 V ver- sion): The sequential control of the electro- lyte circulation takes place via the bat- tery charger control unit. Several se- lection options are available for this purpose. -
Page 39: Temperature-Controlled Charging
Program ON 1 OFF 1 Repeat ON 2 OFF 2 30 min 25 min 5 min 25 min 3 min 10 min 3 min 20 min 3 min 12 min 3 min 12 min 5 min 10 min 5 min 20 min 2,5 min 7,5 min... -
Page 40: Equalizing Charge
If a curve is selected that requires an external temperature sensor, a mes- sage appears. Confirm the message by pressing the "Pause/Start" button. Equalizing Equalising charge charge No equalizing charge takes place. delay If the battery remains connected to the battery charger for the duration of the set equalizing charge delay ("equalize charge delay"), a special form of charging takes place. -
Page 41: Delay
Delay delay charge start delay Delay time (minutes) between the activation time of the charge start and the actual charge start. charge end delay Delay time (minutes) between the signaled end of charge (e.g. green indicat- or) and the actual end of charge. at mains failure restart charging If this option is activated, the charging process is automatically restarted after a fault in the electrical network as soon as the electrical network is... - Page 42 "Day setting 1-5": The day settings allow up to 5 different charge start time profiles to be defined, with the following setting op- tions: Symbol for curve 1: Time window within which curve 1 should be started (e.g.: 0:00-6:00) Stop: Time window within which no char- ging should take place (e.g.: 6:00-20:00)
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Page 43: Special Charges
"Year setting": It is possible to assign a week set- ting to several calendar periods (e.g. 1.1. - 7.1.). When the calendar function is activ- ated, a calendar symbol (here with the number "4" as the current date) ap- pears in the display. Special charges Special Charges The "Special Charges"... -
Page 44: Special Function - Opportunity Charging
Special function Special function - Opportunity Charge - opportunity charging In order to extend the operating inter- val of the battery, it is possible, for ex- ample, to recharge the battery during a break in operation. The following curve settings are pos- sible: "Curve"... -
Page 45: Additional Functions
If problems occur with the DC connec- tion during the charging process, status code 17 is set when Check DC- Connection is active. A connection problem can occur, for example, if the charging contacts are worn or dirty. Additional func- Detailed explanation of the "Additional functions"... - Page 46 Button The function of the "Pause/Start" button can be simulated by means of an external button. Normal Start ON: Charging starts when an external switch is closed and a battery is detected or when the charging plug is connected by closing the auxiliary contacts and a battery is detected.
- Page 47 Charge 50 % Charge 80 % Charge Finish Main Charge Finished Signal when main charging phase is finished Charge not complete Signal if the battery is prematurely disconnected from the battery charger Can be set from 1 to 10 s Charge OK Battery is being charged or is already fully charged Cumulative Error...
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Page 48: General Options
Remote control system The contrast for the remote control system can be adjusted. at mains failure restart charging If this option is activated, the charging process is automatically restarted after a fault in the electrical network as soon as the electrical network is available again. General options Detailed explanation of the "General options"... -
Page 49: Reset Settings
AC current consumption: Adaptation of the maximum device current to the electrical installa- tion on site, or to the device plug which has been installed on the device. The minimum and maximum values differ for the different device classes. The minimum value is ap- prox. -
Page 50: Usb Mode
32 Gigabyte maximum No multiple partitioning I-SPoT-VIEWER software (www.fronius.com/i-spot) supports the visualiza- tion and evaluation of the data on the USB thumb drive. Only plug in the USB thumb drive when no charging process is taking place or the charging process has been interrupted. -
Page 51: Status Codes
The logged data is saved in the same way as for the "Download", but as "csv" files rather than in the I-SPoT VIEWER format. (Automatically created folder structure for the ".csv" files: * Fronius\<Device serial number>\Charges\<yyyymmdd>\<hhmmss.csv>) Save events. Events are saved on the USB thumb drive. - Page 52 Battery error A battery with an unsuitable voltage has been connected. The device has overheated. A software or hardware error has occurred. Battery error: If the battery reports an error state, the battery charger will display this error as a battery error including the corresponding error number of the battery. The re- spective error explanation can be found in the Operating Instructions for the battery.
- Page 53 Status codes in the event of a CAN error (battery) Cause / Remedy (51) Battery not responding (52) Battery data cannot be queried (53) Battery voltage not supported (54) Communication error (55) Battery error (56) Battery does not switch on (57) Message time limit exceeded (58)
- Page 54 (504) Fan blocked / defective (505) Over-/undervoltage in intermediate circuit (506) Asymmetry in intermediate circuit (507) Primary supply voltage out of tolerance (508) Grid failure (509) Incorrect device configuration (510) Primary EEPROM faulty (527) Phaseshifter overcurrent (528) High charge relay switched off during load operation (530) Communication problem (532) Microcontroller error (e.g., division by 0) (533) Reference voltage out of tolerance...
- Page 55 Status codes in the event of an error in the control system Cause / Remedy (540) Configuration memory block missing/defective (541) No secondary communication (542) Secondary Init failed (543) Program/memory error in the characteristic control (544) Program/memory error in the characteristic control (545) Primary Init failed (546) Update failed (547) Load/save settings failed...
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Page 56: Options
Options Safety In order to connect optional components, it may be necessary to open the hous- ing. Observe the following warnings: WARNING! Danger of electric shock. This may result in serious injuries or death. ▶ The housing must never be opened by anyone other than a service technician trained by the manufacturer. - Page 57 NOTE! Danger due to non-compliance with the permissible mains voltage tolerance. Malfunctions and damage to property may result. ▶ For the electrolyte circulation option, a limited mains voltage tolerance of 207 V to 250 V, phase-phase, applies compared to the battery charger: 360 V to 433 V.
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Page 58: External Start/Stop
External start/ The external start/stop option prevents spark formation at the charging plug if it stop is disconnected during charging. Special contacts inside the charging plug re- gister a disconnection from the charging socket. These contacts are leading in comparison to the main contacts. An immediate charging stop is triggered. There is therefore no wear on the main contacts and the level of safety against oxyhy- drogen ignition is increased. -
Page 59: Temperature-Controlled Charging
Connections for the charging lights on Plug Plug Plug the optional plug Code Code G / 2 13V / 1 Y / 3 R / 4 Dete C2 G C1 G 13V O C1 L C2 L C1 H C2 H - St + St Function... -
Page 60: Aquamatic
WARNING! Risk of Electric Shock! Common NC Normally Closed Do not operate at circuits NO Normally Opened more than 250 V to ground! Line 0... 30V DC/4A Neutral Wire 0... 250V AC/4A Use Copper Conductors Only! max. 1A AC Output! L/C NC NO N C NC NO C NC NO... -
Page 61: Charging
Charging The "Charging" option is suitable for controlling a signal lamp, for example. While charging is in progress, the corresponding relay automatically picks up. Charge 50 % In the same way as the "Main Charge Finished" function, the corresponding relay switches as soon as the battery is charged to 50%. -
Page 62: Battery Cold
charging process. This protects the vehicle, the battery and the charging cables from damage. As soon as the vehicle is connected to the grid, the corresponding relay picks up and blocks the ignition lock signal, for example. Another example is the control of a suitable signal lamp as a visual representation that charging is in progress. -
Page 63: Gateway
Gateway The gateway is the link between the battery charger and Charge&Connect. De- tailed information can be found in the corresponding User Information. -
Page 64: Technical Data
Technical data Selectiva 8 kW WARNING! 400 V An electric shock due to a residual current can be fatal. Only use a type B residual current circuit breaker for the grid connection of the device. 3~ NPE 400 V / 50/60 Hz Mains voltage (-10% / +30%) 3~ PE 400 V / 50/60 Hz Optional:... - Page 65 Only use a type B residual current circuit breaker for the grid connection of the device. If the device is fused with 32 A, the thermal rating of the automatic circuit breaker must not exceed 82,000 A²s. The leakage current to ground is less than 3.5 mA. Interface to a 230/400 V and 50 Hz public grid.
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Page 66: Selectiva 16 Kw 220 V
Selectiva 16 kW WARNING! 220 V An electric shock due to a residual current can be fatal. Only use a type B residual current circuit breaker for the grid connection of the device. 3~ NPE 220 V / 50/60 Hz Mains voltage (-10% / +30%) 3~ PE 220 V / 50/60 Hz Optional:... - Page 67 Device-specific data Device Max. AC Max. AC Nominal Max. char- current power voltage ging cur- rent 4120 3x220 28.5 A 9070 W 48 V 120 A 16kW mOhm 4140 3x220 29.6 A 9390 W 48 V 140 A 16kW mOhm 4160 3x220 29.9 A 9490 W...
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Page 68: Selectiva 16 Kw 400 V
Selectiva 16 kW WARNING! 400 V An electric shock due to a residual current can be fatal. Only use a type B residual current circuit breaker for the grid connection of the device. 3~ NPE 400 V / 50/60 Hz Mains voltage (-10% / +30%) 3~ PE 400 V / 50/60 Hz Optional:... - Page 69 Device-specific data Device Max. AC Max. AC Nominal Max. char- current power voltage ging cur- rent 4210 16kW 27.6 A 15,860 W 48 V 210 A 8120 16kW 23.8 A 14,830 W 80 V 120 A mOhm 8140 16kW 27.5 A 17,270 W 80 V 140 A...
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Page 70: Selectiva 18 Kw 400 V
Selectiva 18 kW WARNING! 400 V An electric shock due to a residual current can be fatal. Only use a type B residual current circuit breaker for the grid connection of the device. 3~ NPE 400 V / 50/60 Hz Mains voltage (-10% / +30%) 3~ PE 400 V / 50/60 Hz Optional:... - Page 71 Selectiva 2250 / 2300 / 2350: If the device is fused with 32 A, the thermal rating of the automatic circuit breaker must not exceed 210,000 A²s. Interface to a 230/400 V and 50 Hz public grid. For indoor use only, must not be exposed to rain or snow. At a high ambient temperature, a power reduction may occur (derating).
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