Related Manuals for Fronius Selectiva 3.0
Summary of Contents for Fronius Selectiva 3.0
- Page 1 Operating Instructions Selectiva 3.0 8 - 16 kW Operating Instructions 42,0426,0362,EN 008-12052022...
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Page 3: Table Of Contents
Contents Power categories General 8 kW 400 V 16 kW 220 V 16 kW 400 V Safety rules General Environmental conditions Mains connection Dangers from mains current and charging current Danger due to acid, gases and vapours General information regarding the handling of batteries Protecting yourself and others Safety measures in normal operation EMC device classifications... - Page 4 General settings Reset settings USB mode Status codes Options Safety Electrolyte circulation (not available on the Selectiva 3x220 16 kW variants) External start/stop Charging lights Temperature-controlled charging Relay board Aquamatic control Charging Charge 50% Charge 80% Charging not complete Charge finish Main charge finished Common error message Common error + warning...
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Page 5: Power Categories
Power categories General The kW information for the power categories relates to the housing design and is not directly related to the actual device output. 8 kW 400 V Selectiva 2100 / 2120 / 2140 / 2160 / 2180 / 2200 / 2225 4060 / 4075 / 4090 / 4120 / 4140 / 4160 / 4185 8040 / 8060 / 8075 / 8090 / 8110 16 kW 220 V... -
Page 6: Safety Rules
Safety rules General The device has been manufactured in line with the state of the art and according to recognized safety standards. If used incorrectly or misused, however, it can cause: Serious or fatal injury to the operator or third parties Damage to the device and other material assets belonging to the operating company Inefficient operation of the device... -
Page 7: Dangers From Mains Current And Charging Current
IMPORTANT! Ensure that the grid connection is earthed properly! Dangers from Anyone working with battery chargers exposes themselves to numerous dangers, mains current e.g.: and charging Risk of electrocution from mains current and charging current. current Hazardous electromagnetic fields, which can risk the lives of those using car- diac pacemakers. -
Page 8: Protecting Yourself And Others
Protecting your- While the charger is in operation, keep all persons, especially children, out of the self and others working area. If, however, there are people in the vicinity, warn them about all the dangers (hazardous acids and gases, danger from mains and charging current, etc.), provide suitable protective equipment. -
Page 9: Maintenance
Maintenance Before switching on, always check the mains plug and cable as well as charger leads and charging terminals for any signs of damage. If the surface of the device housing is dirty, clean with a soft cloth and solvent- free cleaning agent only. -
Page 10: Copyright
Copyright Copyright of these Operating Instructions remains with the manufacturer. Text and illustrations were accurate at the time of printing. Fronius reserves the right to make changes. The contents of the Operating Instructions shall not provide the basis for any claims whatsoever on the part of the purchaser. If you... -
Page 11: General Information
General information Explanation of DANGER! safety notices Indicates immediate danger. ▶ If not avoided, death or serious injury will result. WARNING! Indicates a potentially hazardous situation. ▶ If not avoided, death or serious injury may result. CAUTION! Indicates a situation where damage or injury could occur. ▶... -
Page 12: Mains Connection
WARNING! Danger due to unsuitable batteries being connected to the charger. Escaping gas, fire or explosion may result in serious injury and damage to prop- erty. ▶ Never connect a battery to the charger unless it is compatible in terms of its type, voltage and capacity and corresponds to the charger settings. -
Page 13: Charging Lead
Charging lead WARNING! Danger due to trailing charging leads. This may result in serious injury and damage to property. People may become en- tangled in or trip over loose, unwound cables ▶ Lay the charging leads so that no one can trip over or become entangled in them. -
Page 14: Warning Notices On The Device
DC max. AC max. IP20 Protective class I Fronius International GmbH Froniusstraße 1 4643 Pettenbach Austria An electric shock can be fatal. The housing must never be opened by anyone other than a service technician trained by the manufacturer. -
Page 15: Warning Notices Inside The Device
Warning notices WARNING! inside the device Danger from electric current. This can result in serious injury or death. ▶ The housing must never be opened by anyone other than a service technician trained by the manufacturer. ▶ Before starting work, switch off all the devices and components involved and disconnect them from the grid. - Page 16 The device may only be operated in a horizontal position. The air surrounding the charger must be kept free from battery acid vapours. You should therefore avoid mounting the device directly above the battery that is to be charged. Cooling air The charger must be set up in such a way that the cooling air can flow unim- peded through the vents in the housing that are provided for that purpose.
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Page 17: Wall Bracket
Danger from machines falling or toppling over. This can result in serious injury and damage to property. ▶ Ensure that all screw connections are secure. ▶ Only use with a Fronius Selectiva 8 - 16 kW charger. ▶ Ensure that the device is level when mounting. - Page 18 8 kW mm (in.) 193 (7.6) 633 (24.92) 180 (7.09) (.51) 595,5 (23.44) 179 (7.05) 16 kW mm (in.) 267 (10.51) 647 (25.47) 247 (9.72) (.79) 241 (9.49) 585 (23.03)
- Page 19 8 kW / 16 kW mm (in.) 500 (19.69) 492 (19.37) 450 (17.72) 400 (15.75) 300 (11.81) 200 (7.87) (.33) 20 (.79) 7 (.28) (.24) (.79) 342 (13.46) (.24) 418 (16.46) 494 (19.45) Drilling template Weight of wall bracket: 8 kW 1.80 kg (3.97 lb) 16 kW 3.15 kg (6.49 lb)
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Page 20: Control Elements And Connections
Control elements and connections Controls and connections Function (10) USB port (12) The USB port allows a USB flash drive to be used to update the device and also to log the charging parameters while char- ging is in progress. The maxim- um supply current is 0.5 A. - Page 21 Mains cable (10) Optional LED strip. Lights up in different colours depending on the state of charge, as ex- plained in the "Control panel" section. (11) Control panel (12) Options, connection area The connection area can only be accessed by removing the connection plate on the front of the device.
- Page 22 Plug Function Plug Function Code Code G / 2 Ext. LED Green 13V / 13 V Ext. LED Remote Control wire 2 Power Supply Remote Control wire 1 CBG Easy VCC Y / 3 Ext. LED Yellow R / 4 Extern LED Red Remote Control wire 3 Remote Control wire 4...
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Page 23: Control Panel
Control panel Function Display Displays the current charging parameters. Displays settings. "Menu" key Selects the desired menu. Return to the higher-level menu. "Up/Down" keys Selects the desired menu item. Sets the desired value. “Pause/Start” key For interrupting and resuming the charging process. Confirms a menu item or setting. - Page 24 Flashes briefly every 3 seconds: The charger outputs a warning. Charging is continued despite the adverse charging parameters. The relevant status code and the state of charge appear alternately on the display. "Charge" indicator (yellow) Lit: during charging. Flashes: if charging has been interrupted. "Battery charged"...
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Page 25: Charging The Battery
Charging the battery Starting for the When the charger is first connected to the mains, the device is in SETUP mode. first time The following basic settings must be changed or confirmed in this mode: Language (English, German, French, etc.) Date, time and time zone Length and cross-section of the charging lead Type of battery, characteristic, number of cells and charging time or battery... -
Page 26: Charging
Use the "Up/Down" keys to set the length of the charging lead. Confirm with the "Pause/Start" key. The charger is configured with the cor- rect charging lead length as per the or- der. An incorrectly set charging lead length can negatively influence the charging process. - Page 27 WARNING! Danger due to the use of the incorrect type of battery and incorrect charge set- tings. This can result in serious injury and damage to property. ▶ Before starting the charging process, make sure that the correct type of bat- tery is set on the charger.
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Page 28: Interrupting The Charging Process
The battery symbol indicates the current state of charge. The greater the number of bars that are displayed, the further advanced the charging process is. As soon as the battery is fully charged, a minute counter will appear (see figure on right). This counts the minutes since the end of charging;... -
Page 29: Stopping Charging
To resume the charging process: Press the "Pause/Start" key again. As long as a battery is connected to the charger, only the charging process can be interrupted and resumed using the "Pause/Start" key. Display modes can be changed using the "Menu" key as described in the "Display" section, but this is only possible when no battery is connected to the charger. - Page 30 To stop the charging process: Press the "Pause/Start" key. Disconnect the charging plug. When the charging contacts are open, the automatic open circuit voltage detec- tion ensures that the charging contacts are de-energised.
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Page 31: Display
Display Overview of dis- The device has the following display modes: play modes Function Standard mode In standard mode the display shows the charging parameters. Statistics mode Visualises the frequency of the device operating modes and shows the total number of charging actions. Also shows an overview of the total and average Ah produced and energy consumed per charge. -
Page 32: Menu Selection
In standard mode, the display shows the following charger parameters: Type of battery (e.g. Pb-WET) Charging characteristic (e.g. IUI) Nominal voltage (e.g. 48 V) Capacity (e.g. 300 Ah) Day of the week, date and time The charger parameters can be set individually. More information can be found in the "Configuration mode"... -
Page 33: History Mode
The consumed energy display is a standard value and can deviate from the actual amount of energy by up to 5% at nominal output. At lower power levels the devi- ation may be higher. History mode History mode provides information about the parameters for all the stored char- ging processes. - Page 34 Symbol with number Error has been issued with the corresponding status code. More informa- tion can be found in the "Status codes" section. Key symbol with a tick Charging was stopped properly using the "Pause/Start" key. Key symbol with a cross Charging was stopped without using the "Pause/Start"...
- Page 35 "General options": General settings Language Contrast Time (hh:mm:ss) Time zone Daylight saving time/normal time Date (dd:mm:yy) Length of charging cable (m) Charging cable cross section (mm AC current limitation Unit for temperature values Code for accessing the configuration menu activated/deactivated. Time interval for the parameters recorded on the USB flash drive (s).
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Page 36: Configuration Mode
Press the "Menu" key to move to the next digit of the code. Continue following the procedure described above until the complete code has been entered. Use the "Pause/Start" key to confirm the code entered. You will now be prompted to select one of the main menu items for the configuration mode. - Page 37 the display may vary depending on the selection made. If the "Pb-WET" type of battery has been selected in combination with the "RI" characteristic ("Curve") as in the example here, the "Ah" heading is replaced by the "Charging time" setting option.
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Page 38: Settings
Settings Below is a detailed description of the "Settings" menu item for the "Charging set- tings" menu item discussed above. Navigation is performed as described in the "Configuration mode" section. A list appears with the following selection options: The individual selection options are explained in greater detail below. Electrolyte cir- "Air Pump"... -
Page 39: Temperature-Controlled Charging
Program ON 1 OFF 1 Repeat ON 2 OFF 2 30 min 25 min 5 min 25 min 3 min 10 min 3 min 20 min 3 min 12 min 3 min 12 min 5 min 10 min 5 min 20 min 2,5 min 7,5 min... -
Page 40: Equalising Charge
A note is displayed if a characteristic that requires an external temperature sensor is selected. Use the "Pause/Start" key to con- firm the note. Equalising Equalising charge charge There is no equalising charge. Delay If the battery remains connected to the charger for the duration of the equalising charge delay ("equalize charge delay"), a special type of charging takes place. -
Page 41: Delay
Delay "Delay" "Charge start delay" Delay time (minutes) between the activation time of the charge start and the actual charge start. “Charge end delay” Delay time (minutes) between the signaled end of charge (e.g. green indicat- or) and the actual end of charge. "At mains failure restart charging"... - Page 42 Day Setting 1-5: The day settings allow up to five differ- ent charging start time profiles to be defined with the following settings: Symbol for characteristic 1: Time window in which charging is to be started using characteristic 1 (e.g.: 00:00-06:00) Stop: Time window in which charging must not take place (e.g.:...
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Page 43: Special Charges
Year Setting: Multiple periods throughout the year may be defined, each contain- ing a single week setting (e.g. 1/1 - 7/1). When the calendar function is active, a calendar symbol (shown here with the number "4" as the current date) ap- pears on the display. -
Page 44: Opportunity Charge" Special Function
“Opportunity "Opportunity Charge” special function: Charge” special function To extend the usage interval of a bat- tery, it is possible to recharge it at a time when it will not be needed, e.g. during scheduled plant shutdowns. The following curve settings are avail- able: Curve - e.g. -
Page 45: Additional Functions
If problems arise with the DC connec- tion during the charging process, status code 17 is set if the DC connec- tion check is active. A connection problem can occur if, for example, charging contacts are worn or dirty. Additional func- Detailed explanation of the "Additional functions"... - Page 46 "Button" The function of the "Pause/Start" button can be simulated by means of an external button. Normal Start ON: Charging starts when an external switch is closed and a battery is detected or when the charging plug is connected by closing the auxiliary contacts and a battery is detected.
- Page 47 “Charge 50%" “Charge 80%" "Charge Finish" "Main Charge Finished" Signal when main charging phase is finished “Charge not complete” Signal if the battery is prematurely disconnected from the charger Can be set from 1 to 10 s "Charge OK" Battery is being charged or is already fully charged “Cumulative Error”...
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Page 48: General Settings
"Remote control system" The contrast for the remote control system can be adjusted. "At mains failure restart charging" If this option is activated, the charging process is automatically restarted after a fault in the electrical network as soon as the electrical network is available again. General settings Detailed explanation of the "general options"... -
Page 49: Reset Settings
AC current consumption: Adapt the maximum consumed device current to the on-site elec- trical installation or the device connector fitted on the device. The minimum and maximum values differ depending on the different device classes. The minimum value is approx. 25% of the maximum nominal current of the charger. -
Page 50: Usb Mode
32 Gigabyte maximum Non multi-partitioned I-SPoT VIEWER (www.fronius.com/i-spot) software supports the visualisa- tion and evaluation of data on the USB flash drive. Only insert the USB flash drive when charging is not in progress or if the charging process has been interrupted. -
Page 51: Status Codes
The logged data is saved in the same way as for the "Download" function, but is saved as "csv" files rather than in the I-SPoT VIEWER format. (Automatically created folder structure for the ".csv" files: * Fronius\<device serial number>\Charges\<yyyymmdd>\<hhmmss.csv>) Save events. Events are saved to the USB flash drive. - Page 52 Battery fault The voltage of the connected battery is unsuitable. The device has overheated. There is a software or hardware fault. Battery fault: If the battery signals a fault, the battery charger displays this fault as a battery fault including the corresponding fault number for the battery. The respective fault is explained in the battery's Operating Instructions.
- Page 53 Status codes in the event of a CAN fault (battery) Cause / Remedy (51) Battery not responding (52) Battery data cannot be requested (53) Battery voltage not supported (54) Communication fault (55) Battery fault (56) Battery does not switch on (57) Message time limit exceeded (58)
- Page 54 (505) Intermediate circuit over/undervoltage (506) Intermediate circuit imbalance (507) Primary supply voltage outside the tolerance (508) Power failure (509) Wrong device configuration (510) Primary EEPROM faulty (527) Phase shifter overcurrent (528) Charging relay switched off during load operation (530) Communication error (532) Microcontroller error (e.g.
- Page 55 Status codes in the event of a fault in the controller Cause / Remedy (540) Configuration memory chip missing/faulty (541) No secondary communication (542) Secondary initialisation failed (543) Program/memory fault in characteristic control (544) Program/memory fault in characteristic control (545) Primary initialisation failed (546) Update failed (547) Load/save settings failed (548) Load/save characteristic settings failed...
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Page 56: Options
Options Safety In order to connect optional components, it may be necessary to open the hous- ing. The following warning notices must be obeyed: WARNING! Danger from electric shocks. This can result in serious injury or death. ▶ The housing must never be opened by anyone other than a service technician trained by the manufacturer. - Page 57 NOTE! Danger due to non-observance of the permissible mains voltage tolerance. This can cause malfunctions and damage. ▶ For the electrolyte circulation option, a restricted mains voltage tolerance of 207 V to 250 V, phase-phase: 360 V to 433 V, applies for the charger. The electrolyte circulation option features an air pump integrated in the charger.
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Page 58: External Start/Stop
External start/ The external start/stop option prevents sparking if the charging plug is discon- stop nected during charging. Special contacts inside the charging plug register a sep- aration from the charging socket. These are leading contacts in relation to the main contacts. -
Page 59: Temperature-Controlled Charging
Connections for the charging lights on Plug Plug Plug the option plug Code Code G / 2 13V / 1 Y / 3 R / 4 Dete C2 G C1 G 13V O C1 L C2 L C1 H C2 H - St + St Function... -
Page 60: Aquamatic Control
WARNING! Risk of Electric Shock! Common NC Normally Closed Do not operate at circuits NO Normally Opened more than 250 V to ground! Line 0... 30V DC/4A Neutral Wire 0... 250V AC/4A Use Copper Conductors Only! max. 1A AC Output! L/C NC NO N C NC NO C NC NO... -
Page 61: Charging
Charging The "Charging" option is suitable for actuating a signal lamp for instance. While charging is in progress, the corresponding relay picks up automatically. Charge 50% Like the "Main charge finished" function, the relevant relay switches as soon as the battery is 50% charged. Charge 80% Like the "Main charge finished"... -
Page 62: Battery Cooled Down
As soon as the vehicle is connected to the mains supply, the corresponding relay picks up and blocks the ignition signal for instance. Another example is the actu- ation of a suitable signal lamp to convey the message visually that charging is currently in progress. -
Page 63: Technical Data
Technical data Selectiva 8 kW WARNING! 400 V An electric shock due to a fault current can be fatal. Nothing other than a type B residual current circuit breaker should ever be used for connecting the device to the mains. 3~ NPE 400 V / 50/60 Hz Mains voltage (-10%/+30%) 3~ PE 400 V/50/60 Hz... - Page 64 Nothing other than a type B residual current circuit breaker should ever be used for connecting the device to the mains. If the charger is protected by a 32 A fuse, the thermal stress of the auto- matic circuit breaker must not exceed 82000 A²s. The earth leakage current is less than 3.5 mA.
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Page 65: Selectiva 16 Kw 220 V
Selectiva 16 kW WARNING! 220 V An electric shock due to a fault current can be fatal. Nothing other than a type B residual current circuit breaker should ever be used for connecting the device to the mains. 3~ NPE 220 V/50/60 Hz Mains voltage (-10%/+30%) 3~ PE 220 V/50/60 Hz Optional:... - Page 66 Device-specific data Device Max. AC Max. AC Nominal Max. char- current power voltage ging cur- rent 4120 3x220 28.5 A 9070 W 48 V 120 A 16 kW mOhm 4140 3x220 29.6 A 9390 W 48 V 140 A 16 kW mOhm 4160 3x220 29.9 A...
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Page 67: Selectiva 16 Kw 400 V
Selectiva 16 kW WARNING! 400 V An electric shock due to a fault current can be fatal. Nothing other than a type B residual current circuit breaker should ever be used for connecting the device to the mains. 3~ NPE 400 V/50/60 Hz Mains voltage (-10%/+30%) 3~ PE 400 V/50/60 Hz Optional:... - Page 68 Device-specific data Device Max. AC Max. AC Nominal Max. char- current power voltage ging cur- rent 4210 16 kW 27.6 A 15860 W 48 V 210 A 8120 16 kW 23.8 A 14830 W 80 V 120 A mOhm 8140 16 kW 27.5 A 17270 W 80 V...