Fronius Selectiva 4.0 Operating Instructions Manual
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Fronius Selectiva 4.0 Operating Instructions Manual

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Operating
Instructions
Selectiva 4.0
30 kW
EN-US
Operating instructions
42,0426,0359,EA
008-12052022

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Summary of Contents for Fronius Selectiva 4.0

  • Page 1 Operating Instructions Selectiva 4.0 30 kW EN-US Operating instructions 42,0426,0359,EA 008-12052022...

  • Page 3: Table Of Contents

    Table of contents Power categories General 30 kW Safety Instructions General Environmental conditions Grid connection Dangers due to Grid and Charging Current Danger due to Acids, Gases, and Vapors General information on working with batteries Personal Protection and Protection of Others Safety Measures in Normal Operation EMC device classifications EMC Measures...
  • Page 4 Special function - opportunity charging DC connection Additional functions General options Reset settings USB mode Status codes Power path status codes Options Safety Electrolyte circulation External start/stop Charging lights Temperature-controlled charging Relay board Aquamatic Charging Charge 50 % Charge 80 % Charge not complete Charge Finish Main Charge Finished...

  • Page 5: Power Categories

    Power categories General The kW specification for the power categories refers to the housing design and is not directly related to the actual device power. 30 kW Selectiva 8250 / 8300 / 8375...

  • Page 6: Safety Instructions

    Safety Instructions General The device has been manufactured using state-of-the-art technology and ac- cording to recognized safety standards. If used incorrectly or misused, however, it can cause injury or death to the operator or a third party damage to the device and other material assets belonging to the operating company inefficient operation of the equipment All persons involved in the commissioning, operation, maintenance, and servicing...

  • Page 7: Dangers Due To Grid And Charging Current

    IMPORTANT! Ensure secure grounding of the grid connection. Dangers due to Work with battery charging systems poses a number of dangers, such as: Grid and Char- electrical hazard due to grid and charging current. ging Current hazardous electromagnetic fields that may pose a risk of death for individu- als with pacemakers.

  • Page 8: Personal Protection And Protection Of Others

    Personal Protec- Keep persons, especially children, away from the device and working area during tion and Protec- operation. If persons are in the vicinity, however: tion of Others inform them of any dangers (hazardous acids and gases, risk due to grid and charging current, etc.) provide suitable protective equipment Before leaving the working area, ensure that no personal injury or property dam-...

  • Page 9: Data Backup

    Data backup The user is responsible for backing up any changes made to the factory settings. The manufacturer accepts no liability for any deleted personal settings. Maintenance Check the mains plug, mains cable, charging lead, and charging terminals for damage before each commissioning. If dirt accumulates on the device, clean the surface of the device housing with a soft cloth and only with solvent-free cleaning agents.

  • Page 10: Copyright

    Copyright Copyright of these Operating Instructions remains with the manufacturer. Text and illustrations were accurate at the time of printing. Fronius reserves the right to make changes. The contents of the Operating Instructions shall not provide the basis for any claims whatsoever on the part of the purchaser. If you...

  • Page 11: General Information

    General information Explanation of DANGER! Safety Instruc- tions Indicates an immediate danger. ▶ Death or serious injury may result if appropriate precautions are not taken. WARNING! Indicates a possibly dangerous situation. ▶ Death or serious injury may result if appropriate precautions are not taken. CAUTION! Indicates a situation where damage or injury could occur.

  • Page 12: Customer-Specific Information

    WARNING! Danger from unsuitable batteries connected to the battery charger. Serious personal injury and property damage as a result of escaping gases, igni- tion or explosion may result. ▶ Only connect batteries to the battery charger which are suitable for the bat- tery charger in terms of their type, voltage and capacity and which corres- pond to the settings on the battery charger.

  • Page 13: Charging Cables

    WARNING! Danger of faulty or insufficient grid power supply. This can result in severe personal injury and damage to property. ▶ The requirements for the grid power supply according to the "Technical data" chapter must be fulfilled. Charging cables WARNING! Danger due to charging cables lying around.

  • Page 14: Warning Notices On The Device

    Ser. No.: xxxxxxxx xxxxxxxx 3~ NPE xxxV 50/60Hz AC nom. DC nom. AC max. xxxA OVC III xxxxW DC max. AC max. IP20 Protective class I Fronius International GmbH HIGH LEAKAGE CURRENT! Froniusstraße 1 Ensure proper grounding 4643 Pettenbach Austria...
  • Page 15 An electric shock can be fatal. The housing may only be opened by ser- vice technicians trained by the manufacturer. Before working with the housing open, the device must be disconnected from the grid. A suit- able measuring device must be used to ensure that electrically charged parts (e.g.

  • Page 16: Warning Notices Inside The Device

    Warning notices WARNING! inside the device Danger from electrical current. This may result in serious injuries or death. ▶ The housing may only be opened by service technicians trained by the manu- facturer. ▶ Before starting work, switch off all devices and components involved, and disconnect them from the grid.

  • Page 17: Setup Regulations

    Setup regula- WARNING! tions Danger from system components falling or toppling over. This can result in severe personal injury and damage to property. ▶ After delivery, remove the device from the pallet as described in the "Remov- ing the pallet" section. ▶...
  • Page 18 NOTE! Danger due to partially or completely covered air intake and outlet openings. This can result in damage to property. ▶ The setup of several devices one behind the other should be staggered. 30 cm (11.81 in.) If the devices are arranged in a line one behind the other without being staggered, the minimum distance between the devices must be as follows: 30 cm (11.81 in.)

  • Page 19: Dimensions

    Dimensions mm (in.) 145 (5.71) 600 (23.62) 780 (30.71) 369 (14.53) Removing the After delivery, remove the device from pallet the pallet. WARNING! Danger when operating the device on the pallet. This can result in severe personal in- jury and damage to property. ▶...

  • Page 20: Floor Mounting

    Floor mounting mm (in.) 750 (29.53) Wall mounting Drill holes (1) according to the mm (in.) screws and dowels used. 240 (9.45) If the surface allows it, the SW10 screws (3) and washers (4) can be used, which are used to store the wall brack- et as shown in the figure below.
  • Page 21 Remove the wall bracket (2): Remove the SW10 screws (3) and washers (4) (3) (3) Pre-mount the wall bracket (2) on a suitable wall using previously loosened SW10 screws (3) and washers (4). Otherwise, the use of other suitable screws and washers is required. Push the device onto the wall so that the cable holder (5) is posi- tioned between the two fastening...
  • Page 22 If the wall bracket (2) is not required, secure it to the rear of the device using the butterfly nuts (7) for storage. Alternatively, there is an additional storage option for the wall bracket (2) on the right side of the device. It is se- cured by means of TX25 screws (8) with 3 Nm.

  • Page 23: Operating Controls And Connections

    Operating controls and connections Operating con- (10) (11) (12) trols and con- nections Function (+) Charging cable Position for the external start/stop option or temperature-controlled charging option. (-) Charging cable Position for the internal electrolyte circulation option. Compressed air output Position for the remote control system option or 13 V charging lights op- tion.
  • Page 24 (10) Control panel (11) Position for the internal electrolyte circulation option. Air intake with air filter (12) Connection area for options The connection area inside the device is only accessible by removing the connection plate on the front of the device. To do this, follow the warnings in the "Safety"...

  • Page 25: Pin Assignment For The Optional Plug

    Pin assignment Connections for 18-pin optional plug Plug Plug Plug for the optional on the P-Control PCB inside the hous- Code Code plug G / 2 13V / 1 Y / 3 R / 4 Dete C2 G C1 G 13V O C1 L C2 L...

  • Page 26: Control Panel

    Battery Link Control panel Function Display Display of the current charging parameters. Display of settings. "Menu" button Select the desired menu. Return to the higher-level selection. "Up/Down" buttons Select the desired menu item. Set the desired value. "Pause/Start" button Pause and resume the charging process. Confirm a menu item or setting.
  • Page 27 cannot take place (charging interrupted). The display shows a correspond- ing status code. Flashes briefly every 3s: The device outputs a warning. Charging paramet- ers are unfavorable, but charging continues. The display alternately shows the corresponding status code and the state of charge. "Charge"...

  • Page 28: Charging The Battery

    Charging the battery Starting for the When the battery charger is connected to the grid for the first time, the device is first time in SETUP mode. In this mode, the following basic settings must be made or confirmed: Language (English, German, French, ...) Date, time and time zone Charging cable length and charging cable cross-section Type of battery, curve, number of cells and charging time or battery capacity...

  • Page 29: Charging Process

    Use the "Up/Down" buttons to set the appropriate charging cable length. Confirm with the "Pause/Start" button. The battery charger is configured with the correct charging cable length ac- cording to the order. An incorrectly set charging cable length can have a negative effect on the charging process! Use the "Up/Down"...
  • Page 30 WARNING! Danger due to incorrect type of battery and incorrect charging settings. This can result in severe personal injury and damage to property. ▶ Before starting the charging process, make sure that the correct type of bat- tery is set on the battery charger. ▶...

  • Page 31: Interrupting The Charging Process

    The battery symbol indicates the current state of charge. The more bars are dis- played, the further the charging process has progressed. As soon as the battery is fully charged, a minute counter appears (figure on the right). This counts the minutes since the end of charging and makes it easier to judge which battery has cooled down the most when using several battery chargers.

  • Page 32: Ending The Charging Process

    As long as a battery is connected to the battery charger, the charging process can only be interrupted and resumed by pressing the "Pause/Start" button. It is only possible to change the display modes with the "Menu" button, as described in the "Display"...
  • Page 33 Disconnect the charging plug. When the charging contacts are open, the automatic open-circuit detection en- sures that the charging contacts are voltage-free.

  • Page 34: Display

    Display Overview of dis- The device has the following display modes: play modes Function Standard mode In standard mode, the display shows the charging parameters. Statistics mode Visualizes the frequency of the operating states of the device and shows the total number of charges, as well as an overview of the abso- lute and average Ah delivered and energy consumed per charge.

  • Page 35: Menu Selection

    In standard mode, the display shows the battery charger parameters: Type of battery (e.g., Pb-WET) Charging characteristic (e.g., IUI) Nominal voltage (e.g., 48 V) Capacity (e.g., 300 Ah) Weekday, date and time The battery charger parameters are individually adjustable. Detailed information can be found in the "Configuration mode"...

  • Page 36: History Mode

    The display of the consumed energy is intended as a guide value and may deviate from the actual amount of energy by up to 5% at the rated power. The deviation may be higher at lower power. History mode History mode provides information regarding the parameters of all stored char- ging processes.

  • Page 37: Configuration Mode

    Symbol with number Error issued, with code for the corresponding status code. Detailed in- formation can be found in the "Status codes" section. Button symbol with check mark Charge was correctly ended with the "Pause/Start" button. Button symbol with cross Charge was ended without pressing the "Pause/Start"...
  • Page 38 General options: Language Contrast Time (hh:mm:ss) Time zone Daylight saving time/standard time Date (dd:mm:yy) Charging cable length (m) Charging cable cross-section (mm AC current consumption Unit for temperature values Code for entering the configuration menu activated/deactivated. Time interval for the parameters logged on the USB thumb drive (s). Reset statistics Reset history Reset Settings...
  • Page 39 Confirm the entry with the "Pause/Start" button. The selection of the main menu items for configuration mode appears. When selecting a menu item, you may be prompted to read the Operating In- structions. Confirm this prompt by pressing the "Pause/Start" button again.

  • Page 40: Settings

    "RI" curve - the "Ah" section is replaced by a setting option for the "Charging time". Both the start and end can be set for the charging time. If required, the start time can be deselected; then the charging time is based exclusively on the spe- cified end of charge following a manual charge start.

  • Page 41: Electrolyte Circulation

    The individual selection options are explained in detail below. Electrolyte cir- Electrolyte circulation "Air Pump"(not culation available with the Selectiva 220 V ver- sion): The sequential control of the electro- lyte circulation takes place via the bat- tery charger control unit. Several se- lection options are available for this purpose.

  • Page 42: Temperature-Controlled Charging

    Program ON 1 OFF 1 Repeat ON 2 OFF 2 30 min 25 min 5 min 25 min 3 min 10 min 3 min 20 min 3 min 12 min 3 min 12 min 5 min 10 min 5 min 20 min 2,5 min 7,5 min...

  • Page 43: Equalizing Charge

    If a curve is selected that requires an external temperature sensor, a mes- sage appears. Confirm the message by pressing the "Pause/Start" button. Equalizing Equalising charge charge No equalizing charge takes place. delay If the battery remains connected to the battery charger for the duration of the set equalizing charge delay ("equalize charge delay"), a special form of charging takes place.

  • Page 44: Delay

    Delay delay charge start delay Delay time (minutes) between the activation time of the charge start and the actual charge start. charge end delay Delay time (minutes) between the signaled end of charge (e.g. green indicat- or) and the actual end of charge. at mains failure restart charging If this option is activated, the charging process is automatically restarted after a fault in the electrical network as soon as the electrical network is...
  • Page 45 "Day setting 1-5": The day settings allow up to 5 different charge start time profiles to be defined, with the following setting op- tions: Symbol for curve 1: Time window within which curve 1 should be started (e.g.: 0:00-6:00) Stop: Time window within which no char- ging should take place (e.g.: 6:00-20:00)

  • Page 46: Special Charges

    "Year setting": It is possible to assign a week set- ting to several calendar periods (e.g. 1.1. - 7.1.). When the calendar function is activ- ated, a calendar symbol (here with the number "4" as the current date) ap- pears in the display. Special charges Special Charges The "Special Charges"...

  • Page 47: Special Function - Opportunity Charging

    Special function Special function - Opportunity Charge - opportunity charging In order to extend the operating inter- val of the battery, it is possible, for ex- ample, to recharge the battery during a break in operation. The following curve settings are pos- sible: "Curve"...

  • Page 48: Additional Functions

    If problems occur with the DC connec- tion during the charging process, status code 17 is set when Check DC- Connection is active. A connection problem can occur, for example, if the charging contacts are worn or dirty. Additional func- Detailed explanation of the "Additional functions"...
  • Page 49 A list appears with the following selection options: Language Display Contrast LED brightness Show Ah at charge end ON/OFF Time and Date Daylight saving time/standard time Predefined time zones User-defined time zones Charging cable: Simple length of the charging cable (m) Cable cross section: Cross section of the charging cable (mm²) AC current consumption:...

  • Page 50: Reset Settings

    32 Gigabyte maximum No multiple partitioning I-SPoT-VIEWER software (www.fronius.com/i-spot) supports the visualiza- tion and evaluation of the data on the USB thumb drive. Only plug in the USB thumb drive when no charging process is taking place or the charging process has been interrupted.
  • Page 51 Do not rename the automatically assigned file name of the update file! The latest firmware is available in the download area of the Fronius website. Firmware installation instructions are included in the zip file of the down- load. Download The data of the logged charging parameters stored in the data logger of the device is saved for the I-SPoT VIEWER on the USB thumb drive.

  • Page 52: Status Codes

    If a USB thumb drive is plugged in during charging, the csv files are saved directly on the USB thumb drive. The folder structure, which is also cre- ated automatically, contains the "Datalog" folder instead of the "Charges" folder. Status codes If a fault occurs during operation, specific status codes may be displayed.
  • Page 53 Status codes in the event of a battery fault Cause / Remedy (22) Battery undervoltage (23) Battery overvoltage (24) Battery too hot (only with external temperature sensor) (25) Battery undertemperature (only with external temperature sensor) (26) Cell defect detected (27) Battery not supported (28) Battery heavily discharged - safety charge in progress...
  • Page 54 (36) Target voltage in the I2 phase not reached (only with format characterist- (37) RI charge error (38) Set charging time cannot be reached (39) Time exceeded during RI charge Status codes in the event of an error in the primary circuit Cause / Remedy (500) Temperature sensor module 1 (top) defective (501) Temperature sensor module 2 (bottom) defective...

  • Page 55: Power Path Status Codes

    (526) Current offset out of tolerance (527) Power module overcurrent (primary) (529) No secondary communication (530) No primary communication (531) Secondary EEPROM defective (532) Microcontroller error (537) Voltage measurement faulty (570) Secondary relay cannot be switched (571) ADC/SPI problem Status codes in the event of an error in the control system Cause / Remedy (540) Configuration memory block missing/defective (541) No secondary communication...

  • Page 57: Options

    Options Safety The housing has to be partially opened to connect the options. Observe the fol- lowing warnings: WARNING! Danger due to work that is not carried out properly. This can result in severe personal injury and damage to property. ▶...
  • Page 58 These selection options include the factory default programs 1 through 5. The relevant parameters for these programs are shown in the table below, followed by an explanation. Program ON 1 OFF 1 Repeat ON 2 OFF 2 30 min 25 min 5 min 25 min 3 min...

  • Page 59: External Start/Stop

    External start/ The external start/stop option prevents spark formation at the charging plug if it stop is disconnected during charging. Special contacts inside the charging plug re- gister a disconnection from the charging socket. These contacts are leading in comparison to the main contacts. An immediate charging stop is triggered. There is therefore no wear on the main contacts and the level of safety against oxyhy- drogen ignition is increased.

  • Page 60: Temperature-Controlled Charging

    Function Color An error has occurred (common error). Lights up: Battery is charging. Yellow Flashing: Charge has been interrupted. The battery has already cooled down and is ready for Blue use. If the RGB (LED strip) setting is stored in the menu, the connection (15) (yellow) is not supported.

  • Page 61: Aquamatic

    Detailed information on the relay board can be found in the instructions supplied with the relay board option. Enclosed is an overview of options directly related to the relay board. These relay board-specific options are controlled via the outputs of the relay board: Aquamatic Charging Charge 50 %...

  • Page 62: Charge Finish

    Charge Finish The "Charge Finish" option is suitable for controlling a signal lamp, for example. When the configured charging characteristic is complete, the corresponding re- lay automatically picks up. Main Charge Fin- The "Main Charge Finished" option is suitable for controlling a signal lamp, for ex- ished ample.

  • Page 63: Air Filter

    including diffuser is installed in the gap between the front wall of the housing and the upper part of the housing. Air filter In dusty environments, the air filter prevents contamination of the inside of the device. This prevents any reduction in performance or other impairment of the device.

  • Page 64: Technical Data

    Technical data Selectiva 30 kW WARNING! An electric shock due to a residual current can be fatal. Only use a type B residual current circuit breaker for the grid connection of the device. 3~ NPE 400 V / 50/60 Hz Mains voltage (-10% / +30%) 3~ PE 400 V / 50/60 Hz Optional:...
  • Page 65 The minimum cross-section of the ground conductor must comply with the local safety regulations for high ground conductor power systems. The device has an increased leakage current. This must be taken into account when installing the device in accordance with national regulations. The earth leakage current is less than 12.6 mA.

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