Fronius Selectiva 4185 Operating Instructions Manual
Battery charging system 8/16/18 kw, powering li-ion
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Selectiva Li 8 kW
2200 / 4185 / 8090
8110
Selectiva Li 16 kW
8180 / 8210
Selectiva Li 18 kW
2250 / 2320 / 4260
4300 / 4325
42,0426,0310,EN 007-13052019
Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
Operating Instructions
Battery charging system
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Summary of Contents for Fronius Selectiva 4185
- Page 1 2200 / 4185 / 8090 Battery charging system 8110 Selectiva Li 16 kW 8180 / 8210 Selectiva Li 18 kW 2250 / 2320 / 4260 4300 / 4325 42,0426,0310,EN 007-13052019 Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
- Page 3 Please also note the safety rules to ensure greater safety when using the product. Careful handling of the product will repay you with years of safe and reliable operation. These are essential prerequisites for excellent results. The latest version of the operating instructions can be found on the Fronius website www.fronius.com. Explanation of...
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Page 5: Table Of Contents
Contents Safety rules ..............................General ..............................Proper use ............................Environmental conditions........................Mains connection ..........................Dangers from mains current and charging current ................Dangers posed by the battery....................... General information regarding the handling of lithium batteries ............Protecting yourself and others ......................Safety measures in normal operation .................... - Page 6 Remote control system ......................... Technical data............................Selectiva 8 kW Li-Ion ..........................Selectiva 16 kW Li-Ion .......................... Selectiva 18 kW Li-Ion ..........................
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Page 7: Safety Rules
Safety rules General The device is manufactured using state-of-the-art technology and according to recognised safety standards. If used incorrectly or misused, however, it can cause: Injury or death to the operator or a third party Damage to the device and other material assets belonging to the operator Inefficient operation of the device All persons involved in commissioning, operating, maintaining and servicing the device must:... -
Page 8: Mains Connection
Mains connection Devices with a higher rating may affect the energy quality of the mains due to their current consumption. This may affect a number device types in terms of: Connection restrictions Criteria with regard to the maximum permissible mains impedance Criteria with regard to the minimum short-circuit power requirement at the interface with the public grid see "Technical data"... -
Page 9: General Information Regarding The Handling Of Lithium Batteries
To comply with European Directive 2006/66/EC on batteries and its implementation in na- tional law, batteries that have reached the end of their life must be collected separately and returned to an approved recycling facility. Be sure to return any used battery to your dealer, or find out about the approved collection and recycling facilities in your area. -
Page 10: Safety Measures In Normal Operation
Before leaving the work area, ensure that people or property cannot come to any harm in your absence. Safety measures Chargers with a ground conductor must only be operated on a mains supply with a in normal opera- ground conductor and a socket with a ground conductor contact. If the charger is op- tion erated on a mains supply without a ground conductor or in a socket without a ground conductor contact, this will be deemed gross negligence. -
Page 11: Obligations Of The Operator
Do not carry out any modifications, alterations, etc. to the device without the manufactur- er's consent. Obligations of the The operator must only allow persons to work with the device who: operator are familiar with the fundamental instructions regarding safety at work and accident prevention and have been instructed in how to use the device have read and understood these operating instructions, especially the section "safety rules", and have confirmed as much with their signatures... -
Page 12: Disposal
Disposal Do not dispose of this device with normal domestic waste! To comply with the European Directive on Waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility. -
Page 13: General Information
► Never connect a battery to the charger unless it is compatible in terms of its type and voltage and the charger settings are correct. ► The charger must only be used with lithium-ion batteries approved by Fronius. WARNING! Danger due to trailing charging leads. -
Page 14: Correct Arrangement Of The Mains/Charging Leads
WARNING! Danger due to incorrect operation and incorrectly performed work. This may result in serious injury and damage to property. ► All the work and functions described in this document must only be carried out by trained and qualified personnel. ►... -
Page 15: Warning Notices On The Device
¡Utilizar exclusivamente baterías de iones de litio homologadas! Interrompere sempre la carica prima di scollegare il cavo di carica! Utilizzare solo con la batteria agli ioni di litio approvata! 42,0409,0420 Selectiva xxxx Li xxkW Fronius International GmbH Part No.: 4,010,xxx,876 Froniusstraße 1 A-4643 Pettenbach Ser.No.:... -
Page 16: Warning Notices Inside The Device
Warning notices WARNING! inside the device Danger from electric current. This can result in serious injury or death. ► The housing must never be opened by anyone other than a trained service technician. ► The device must be disconnected from the mains before starting any work with the housing open. -
Page 17: Setup Regulations
Setup regulations WARNING! Danger from machines falling or toppling over. This may result in serious injury and damage to property. ► Make sure that all system components are securely in position when setting them up. ► If using a floor bracket or wall bracket, always make sure that all the fastenings are se- cure. -
Page 18: Wall Bracket
Danger due to objects falling or toppling over. This may result in serious injury and damage to property. ► Ensure that all screw connections are secure. ► Only use with a Fronius Selectiva 8/-18 kW charger. ► Ensure the device is level when mounting. - Page 19 8 kW mm (in.) 193 (7.6) 633 (24.92) 180 (7.09) (.51) 595,5 (23.44) 179 (7.05) 16 kW mm (in.) 267 (10.51) 647 (25.47) 247 (9.72) (.79) 241 (9.49) 585 (23.03)
- Page 20 8 kW / 16 kW mm (in.) 500 (19.69) 492 (19.37) 450 (17.72) 400 (15.75) 300 (11.81) 200 (7.87) (.33) 20 (.79) 7 (.28) (.24) (.79) 342 (13.46) (.24) 418 (16.46) 494 (19.45) Drilling template 18 kW mm (in.) 267 (10.51) 247 (9.72 785 (30.91) (.79)
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Page 21: Control Elements And Connections
Control elements and connections Controls and con- nections (11) Function (+) Charging lead (-) Charging lead Free position Position for the remote control system or 12 V charging lights options (10) Function USB port The USB port allows a USB flash drive to be used to update the device and also to log the charging parameters while charging is in progress. - Page 22 (10) Control panel (11) Optional LED strip Lights up in different colours depending on the state of charge, as explained in the "Control panel" section * The CAN connection area can only be accessed by removing the connection plate on the front of the device.
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Page 23: Control Panel
Control panel Function Display Displays the current charging parameters Displays settings "Menu" key Selects the desired menu Selects the appropriate symbol to return to the previous display "Up/Down" keys Selects the desired menu item Sets the desired value... - Page 24 "Stop/Start" key For interrupting and resuming the charging process Confirms a menu item or setting "State of charge"/"Battery cooled down" indicator (blue) Depending on the setting, it signals the following battery conditions, according to the "Display" chapter, "Additional functions" section: Blue state of charge LED setting: signals that the state of charge has exceeded a particular % value during the charging process.
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Page 25: Charging The Battery
The display appears in standard mode. The display shows the charger parameters: Type of battery (Li-Ion) Charging characteristic, e.g. Fronius Li-Ion Charger voltage range, alternates with the maximum output current, or only the battery nominal voltage if a battery is connected... - Page 26 Plug in the charging plug The charger detects that the battery is connected and starts charging. If start-up delay is activated, then charging will start at the end of the set delay time. For more information, see "Configuration mode" in the "Display" chapter. During the charging process the display shows the following values: Current charging current (A) Current charging voltage (V)
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Page 27: Interrupting Charging
The green "Battery charged" indicator is on The battery is always ready to use The battery can remain connected to the charger for as long as required Interrupting To interrupt the charging process: charging Press the "Stop/Start" key While the charging progress is interrupted: The "Charge"... -
Page 28: Stopping Charging
Stopping charg- WARNING! Danger when disconnecting the charging leads. This can result in severe personal injury and damage to property due to sparking. ► Before disconnecting the charging plug, first stop the charging process by pressing the "Stop / Start" key. As soon as the battery is fully charged, the following indicator lights up: "Battery charged"... -
Page 29: Display
Display Overview of The device has the following modes: modes Standard mode In standard mode the display shows the charging parameters Statistics mode Visualises the frequency of the device operating modes and shows the total number of charging actions. Also shows an overview of the total and average Ah produced and energy consumed per charge History mode Provides information about the parameters for all the stored charging processes... -
Page 30: Menu Selection
In standard mode, the display shows the following charger parameters: Type of battery (Li-Ion) Charging characteristic, Fronius Li-Ion (CAN) Charger voltage range, alternates with the maximum output current, or only the battery nominal voltage if a battery is connected Connection status:... -
Page 31: History Mode
Page 2/2 shows the following values: Total number of charges Total Ah output Average Ah output per charge Total energy consumed (kWh) Average energy consumed (kWh) per charge The consumed energy display is a standard value and can deviate by up to 5% from the actual amount of energy. -
Page 32: Configuration Mode
Configuration Configuration mode provides the following setting options: mode Charging settings: Additional settings: Time delay Calendar Disable Start button Check DC connection Additional functions: Blue LED External start/stop External lamp General options: Language Contrast Time (hh:mm:ss), time zone, summer time / normal time Date (dd:mm:yy) AC current limiter Length of charging lead (m) - Page 33 You will be prompted to enter a code: The code required is "1511", and is entered as follows: Using the "Up/Down" keys, enter the first digit of the code Press the "Menu" key to move to the next digit of the code Continue to follow the procedure described above until the com- plete code has been entered Use the "Stop/Start"...
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Page 34: Charging Settings
The procedure for navigating the configuration menu and its submenus is as follows: Use the "Up/Down" keys to select the desired menu item Use the "Stop/Start" key to confirm the menu item, and reconfirm any double-check prompt (e.g. "OK?") Use the "Up/Down" keys as necessary to choose an item, e.g. "Off/On"... - Page 35 Delay: charge start delay: Delay time (minutes) of actual start of charging relative to the moment when charge start was initiated charge end delay: Delay time (minutes) before charge end is signalled (e.g. green indicator) relative to the moment when charging actually stopped Calendar - optional: The calendar function allows charging to be started automatically according to the follow- ing criteria:...
- Page 36 AC power limit: Requirement: "Charge" is selected A maximum value for AC power can be set for each time window. The charger may not exceed this value during this phase. The AC power limit can be set in stages of 0.5 kW.
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Page 37: Additional Functions
Additional func- The following contains a detailed description of the "additional functions" menu item in con- tions figuration mode. Navigation is performed as described in the "Configuration mode" section. Select the "additional functions" menu item A list appears with the following selection options: Blue LED: Setting of the "Blue LED"... - Page 38 Stop: normal ON: Charging is interrupted when an external switch is opened Or when the charging plug is disconnected by opening the auxiliary contacts normal OFF: Opening of an external switch or the auxiliary contacts is ignored Button: The function of the "Stop/Start" key can be simulated using an external button External lamp setting ("External lamp"): As described under "Charging Lights"...
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Page 39: General Options
General options A detailed explanation of the "general options" menu item in configuration mode can be found below. Navigation is performed as described in the "Configuration mode" section. Select the "general options" menu item A list appears with the following selection options: Language Display settings... -
Page 40: Reset Settings
The I-SPoT VIEWER software supports the visualisation and evaluation of data on the USB flash drive. The I-SPoT VIEWER software can be found online at the following ad- dress: http://www.fronius.com/i-spot. Only insert the USB flash drive when charging is not in progress or if the charging process has been interrupted. - Page 41 The logged data is saved in the same way as for the "Download" function, but is saved not in the I-SPoT VIEWER format, but as ".csv" files (Automatically created folder structure for the .csv files: * Fronius\<device serial number>\Charges\<yyyymmdd>\<hhmmss.csv> Save events Events are saved to the USB flash drive.
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Page 42: Status Codes
Status codes If a fault occurs during operation, specific status codes may be displayed. Faults can result from the following: Battery fault The voltage of the connected battery is unsuitable The device has overheated There is a software or hardware fault Battery fault: If the battery signals a fault, the battery charging system displays this fault as a battery fault including the corresponding fault number for the battery. - Page 43 Status codes in the event of a CAN fault Number Cause (51) Battery not responding (52) Battery data cannot be requested (53) Battery voltage not supported (54) Communication fault (55) Battery fault (56) Battery does not switch on (57) Message time limit exceeded (58) Registration failed Status codes in the event of a charging error...
- Page 44 Status codes in the event of a fault in the controller Number Cause (540) Configuration memory chip missing/faulty (541) No secondary communication (542) Secondary initialisation failed (543) Program/memory fault in characteristic control (544) Program/memory fault in characteristic control (545) Primary initialisation failed (546) Update failed (547)
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Page 45: Options
Options Safety In order to connect optional components, it may be necessary to open the housing. The following warning notices must be obeyed: WARNING! Danger from electric shocks. This can result in serious injuries or death. ► The housing must never be opened by anyone other than a service technician trained by the manufacturer. -
Page 46: Charging Lights
Charging lights RCS 3.0 Lights GREEN YELLOW BLUE Ext. Start/Stop ( - ) Ext. Start/Stop WARNING Hazardous Voltage Kondensator Entladezeit < 2 min. Capacitor discharge time < 2 min. Décharge de condensateur < 2 min. Condensador tiempo de descarga < 2 min. Condensatore tempo di scaricamento <... -
Page 47: Floor Bracket
Floor bracket The robust floor bracket ensures safe fitting on site. More information can be found in the corresponding Installation Instructions. LED strip The LED strip acts as a status indicator and lights up in the same colours as the display elements on the control panel. -
Page 48: Technical Data
Max. AC cur- Max. AC power Nominal volt- Max. charging rent current Selectiva 2200 11.4 A 6640 W 24 V 200 A Selectiva 4185 15.7 A 9940 W 48 V 185 A Selectiva 8090 14.1 A 9150 W 80 V 90 A... -
Page 49: Selectiva 16 Kw Li-Ion
Selectiva 16 kW Mains voltage (-10% / +10%) 3~ NPE 400 V / 50/60 Hz Li-Ion Optional: 3~ PE 400 V / 50/60 Hz Mains fuse protection 32 A Minimum mains lead cross section 6 mm² (0.0093 in²) Duty cycle 100% EMC device class Protection class... -
Page 50: Selectiva 18 Kw Li-Ion
Selectiva 18 kW Mains voltage (-10% / +10%) 3~ NPE 400 V / 50/60 Hz Li-Ion Optional: 3~ PE 400 V / 50/60 Hz Mains fuse protection Selectiva 2250 / 2320 16 A / 32 A Selectiva 4260 / 4300 / 4325 32 A Minimum mains lead cross section Selectiva 2250 / 2320... - Page 52 FRONIUS INTERNATIONAL GMBH Vorchdorfer Straße 40, A-4643 Pettenbach, Austria E-Mail: sales@fronius.com www.fronius.com Under www.fronius.com/contact you will find the addresses of all Fronius Sales & Service Partners and locations...
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