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V530-R150 2-Dimensional Code Reader Operation Manual Produced July 1999...
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No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Never- theless, OMRON assumes no responsibility for errors or omissions.
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Section 4 describes the specifications, procedures, inputs and outputs used when oper- ating the V530-R150 2-Dimensional Code Reader via RS-232C. Section 5 gives an overview of menu operations for the V530-R150 2-Dimensional Code Reader and explains the procedures required to perform basic operations.
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Reader. The information contained in this section is important for the safe and reliable application of the V530-R150 2-Dimensional Code Reader. You must read this section and understand the information contained before attempting to set up or operate a V530-R150 2-Dimensional Code Reader.
OFF. These lights generate heat and can cause burns. The following must be followed to ensure the safety. Caution Do not use the V530-R150 in environments with flammable or explosive gases. Caution Install the V530-R150 away from high-voltage equipment or motors to ensure safety during op- eration and maintenance.
Installation Precautions The V530-R150 is highly reliable and resistant to most environ- mental factors. The following guidelines, however, must be fol- lowed to ensure reliability and optimum use of the V530-R150.
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PRECAUTIONS Installation Site Do not install the V530-R150 in locations subject to the following conditions. Ambient temperatures outside of 0 to +40 C for the F300-M09 Video Monitor (recommended monitor) or outside of +50 C for all other V530-R150 components.
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Provide a forced-air fan or air conditioning if the ambient tem- perature might exceed 50 C. Control Box V530-R150 Louver Noise Resistance Use the following measures to help increase noise resistance. Do not install V530-R150 components in a cabinet containing high-voltage equipment. xiii...
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PRECAUTIONS Do not install V530-R150 components within 200 mm of power cables. Power Cable 200mm min. V530-R150 200mm min. Cables Always turn OFF the power before connecting or disconnecting cables. Cameras The camera’s case is connected to the 0V line in the internal cir- cuits.
RESET Terminal Do not use RESET input immediately after power is turned ON. When using RESET input to synchronize execution timing, wait at least 1 s after turning ON the V530-R150 power supply before turning ON the RESET terminal. Terminals Do not connect anything to the terminals with no names.
Section Overview of V530-R150 Application Overview of V530-R150 Application The following illustrations show configurations and typical ap- plications for the V530-R150. Unit Connections and Wiring Video Monitor Power Supply Console Camera Refer to Section 2 Installation for detailed descriptions. Connections for Peripheral Devices...
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Section Overview of V530-R150 Application Displaying Images Switch to through image and adjust the focus, camera setting distance, and lighting. Camera Through Lighting Video Monitor Refer to Sections 2.4 Camera, 2.5 CCTV Lens , and 2-6 Lighting for detailed descriptions.
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Section Overview of V530-R150 Application Performing Reading Refer to Sections 6.3 MON (Monitor) Mode and 6.4 RUN Mode for detailed descriptions.
94 p. 145 Image Process by filtering: Compact camera The image is processed for signed for V530-R150 of- easier reading by applying fers space saving. “smoothing” to the reading codes. p. 95 Video Monitor...
Section Trigger Inputs and Outputs Trigger Inputs and Outputs Trigger Inputs Trigger inputs from terminal blocks: p. 25 Enter input signals to perform one shot reading, continuous reading and level trigger. Trigger inputs from RS-232C: p. 46, 52 Enter input signals to perform one shot reading and continuous reading.
SECTION 2 Installation This section describes the different parts of the V530-R150 2-Dimensional Code Reader, and details the connections and other procedures necessary for installation. Component Names and Functions ....
A Lit while power is ON. B Lit in RUN mode. C Lit when an error occurs. D Connects the V530-R150 to a computer, Programmable Controller, or other external device. E Connects to the Camera. F Wired to the power supply.
Connect the basic component as shown in the following dia- gram. Details are provided later in this section. *Components marked with an asterisk are specially designed Power Supply p. 10 for the V530-R150. Other products cannot be used. (OMRON’s S82K-01524 recommended.) *F150-KP Console (cable length: 2m)
Note 1. Use an appropriate ground. An insufficient ground can af- fect V530-R150 operation or result in damage to V530-R150 components. 2. To avoid damage to the equipment, do not share the protec- tive conductor wiring with any other devices nor wire the protective conductor terminal to the girder.
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Excessively high voltages can result in electric shock. Power supply Use a power supply with the following specifications. We recom- mend using OMRON’s S82K-01524 Power Supply. Output current 0.6 A min. Power supply voltage 24 VDC+10%, –15%...
Section Camera Camera The camera is designed for the V530-R150. Mounting the Camera The specified camera distance is only an approximation. Mount the Camera so that it can be adjusted within a range containing the specified distance from the reading object.
Section CCTV Lens CCTV Lens When using a F150-S1 Camera, refer to the following graph to select the appropriate Lens end Extension Tube. The lens re- quired will differ depending on the size of the reading object and the distance from the Camera. Adjust the field of vision of the Camera so that a 2-dimensional code is at least 5 pixels per cell.
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Section CCTV Lens Camera Extension Tube t j (mm) Lens Camera distance A (mm) Field of vision L (mm) Lens Focal Brightness Max. outer Total Filter size length diameter length 3Z4S-LE 4.8 mm F1.8 40.5 mm dia. 35.5 mm C418DX 3Z4S-LE 6.5 mm F1.8...
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Section CCTV Lens Extension Tubes One or more Extension Tubes are inserted between the lens and the Camera to focus the Camera image. Use a combination of one or more of the six sizes of tube to achieve the required length.
Section Lighting Lighting A stable image must be obtained to ensure accurate inspection. Use appropriate lighting for the application and the reading ob- ject. Lighting Methods Back Lighting A stable, high-contrast image can be obtained using back light- ing. Applications: Transparent objects such as LCD glass Camera Reading object (2-dimensional code)
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Section Lighting Oblique Lighting Detection is made by distinguishing regular and diffuse reflected light. Applications: PCBs and electronic parts Camera Light source Reading object (2-dimensional code) Coaxial Lighting A stable image with few shadows can be obtained of a reading object with an uneven surface by detecting only regular reflected light.
Section Mounting the Controller Mounting the Controller The V530-R150 2-Dimensional Code Reader can be mounted to DIN Track or a flat surface. 2-7-1 Mounting to DIN Track The 2-Dimensional Code Reader can be easily mounted to or re- moved from 35-mm DIN Track.
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Section Mounting the Controller Removing the Controller Use a screwdriver to pull the hook down and then pull out the Controller from the bottom. 2-7-2 Mounting on a Flat Surface Four, M4 (Unit: mm)
This section describes the specifications, procedures,inputs and outputs used when operat- ing the V530-R150 2-Dimensional Code Reader via terminal blocks. Specifications ....... .
Section Specifications Specifications 3-1-1 Crimp Terminals and Cables The terminal block uses M3 terminal screws. Use appropriate crimp terminals for M3 screws, as shown below. Tighten the screws to a torque of between 0.5 and 0.6 N m. After wiring, check to make sure that the wiring is correct.
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Section Specifications Output Specifications Item V530-R150E (NPN model) V530-R150EP (PNP model) Output voltage 12 to 24 VDC 10% Load current 45 mA max. ON residual 2 V max. voltage OFF leakage 0.1 mA max. current Internal circuits Output terminal COM OUT Load Load COM OUT...
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COM terminals. 2. Do not use RESET input immediately after power is turned When using RESET input to synchronize execution timing, wait at least 1 s after turning ON the V530-R150 power sup- ply before turning ON the RESET terminal.
Section Trigger Input and Output Format Trigger Input and Output Format 3-2-1 Trigger Input Reading is performed by inputting a signal to the TRIG A or B ter- minals when in MON (monitor) or RUN mode. TRIG A Terminal (One shot mode) One reading is performed on the rising edge (OFF to ON) of TRIG A signal.
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Section Trigger Input and Output Format specifications settings. The default setting is NG: ON. p. 143 DO0 to DO3 Terminals While the coincidence judgment function is ON, the signals are as follows: How to set coincidence judgment function p. 102, 118 Coincident with registered data 0: DO0 terminal turns ON.
Section Timing Chart Timing Chart 3-3-1 One Shot Mode Enter RUN mode Leave RUN mode TRIG A BUSY Image read Image read Image read OK/NG Judgment Coincidence DO 0 to 3 judgment GATE Gate ON Gate ON delay time Output period (RS-232C) Note The output time to RS-232C changes depending on the data vol- ume or baud rate.
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Terminal Function Turns ON during RUN mode. BUSY Shows that the V530-R150 is reading an image, changing settings, etc. Do not input the next command while the BUSY signal is ON. Otherwise, commands may not be properly executed. OK/NG Outputs the judgment under the set reading conditions.
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Section Timing Chart 3-3-2 Continuous Mode Enter RUN mode Leave RUN mode TRIG B *Delay of 33.3 ms max. occurs before starting to read images after TRIG B signal is turned ON. BUSY Image read Image read Image read OK/NG Judgment Coincidence DO 0 to 3...
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Terminal Function Turns ON during RUN mode. BUSY Shows that the V530-R150 is reading an image, changing settings, etc. Do not input the next command while the BUSY signal is ON. Otherwise, commands may not be properly executed. OK/NG Outputs the judgment under the set reading conditions.
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Section Timing Chart 3-3-3 Reading Level Trigger (when trigger mode is “Level Trigger”) OK judgment (Readable) Enter RUN mode Leave RUN mode TRIG B *Delay of 33.3 ms max. occurs before starting to load images after TRIG B signal is turned ON. BUSY Reading (OK)
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Section Timing Chart OK judgment obtained after repeated reading: TRIG B BUSY Reading Reading (NG) (OK) OK/NG Judgment (OK) Coincidence judgment DO 0 to 3 (RS-232C) Note The output time to RS-232C will vary according to the data vol- ume and baud rate.
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Section Timing Chart NG judgment after repeated reading: NG is output when TRIG B is turned OFF. TRIG B BUSY Reading Reading Reading (NG) (NG) (NG) Judgment (NG) OK/NG DO 0 to 3 (RS-232C) (Error codes) Note The output time to RS-232C will vary according to the data vol- ume and baud rate.
If the object moves while the image is being loaded after the shut- ter is released, the image will be blurred. Set the line speed ac- cording to the shutter speed (using V530-R150 menu), the cell size of objects, and the field of vision of the Camera.
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Continuous Reading Regardless of the displayed image (through/freeze), a 33.3 ms max. delay occurs before loading the image after the TRIG B sig- nal is input. Standard Processing Time (values for OMRON’s standard codes) QR Code Matrix size Processing time...
This section describes the specifications, procedures, inputs and outputs used when operat- ing the V530-R150 2-Dimensional Code Reader via RS-232C. Specifications ....... .
Section Specifications Specifications 4-1-1 Connector The V530-R150 uses 9-pin D-SUB female connectors. The pin numbers and names are shown below. Recommended OMRON Connector Model Model No. Plug XM2A-0901 Hood XM2S-0911 Signal Name FG (GND) Frame ground SD (TXD) Send Data...
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Section Specifications 4-1-2 Wiring Only use a shielded RS-232C cable. Standard Connections V530-R150 External device Signal Signal Shield Connections for RS/CS Control V530-R150 External device Signal Signal Shield Note Pin numbers will depend on the external device being con- nected.
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Section Specifications 4-1-3 Connection Align the connector with the socket and press the connector straight into place. Tighten the two screws on the edges of the connector. Note 1. Always turn OFF the power supply before connecting or dis- connecting cables. Peripheral devices can be damaged if connected or disconnected with the power supply turned 2.
Section Communication Settings Communication Settings 4-2-1 Normal Communications Mode If the Normal communications mode is selected, data can be out- put in normal format to an external device via the RS-232C port. Communications method setting menu p. 140 I/O via the RS-232C Port V530 Host computer Input command...
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Host Link format with a Programmable Controller or other host device via the RS-232C port. Communications method setting menu p. 140 I/O via the RS-232C Port Commands for the V530-R150 are written to the Read Area in the Programmable Controller.
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Section Communication Settings The V530-R150 automatically reads these commands, exe- cutes them, and writes any judgments to the Write Area. V530 Unit No.: 00 (fixed) Checks Read Area for a command. Returns command. The rest of the operation is not performed if the...
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Section Communication Settings TRIG A Signal as Reading Trigger Set the Read Area to “None.” V530 Unit No.: 00 (fixed) TRIG A Executes reading. Terminal block BUSY terminal turned ON during readings. Writes data to Write Area. Returns write completed response.
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Using TXD Instructions Commands are sent from the Programmable Controller to the V530-R150 using TXD instructions in the Programmable Con- troller’s ladder program instead of the Read Area. If TXD instruc- tions are to be used to send commands, set the Read Area to “None.”...
Section Trigger Inputs and Output Format Trigger Inputs and Output Format 4-3-1 Normal Command Connection Function Command One shot reading Start continuous reading Stop continuous reading Request to resend reading data Read the scene number currently displayed Switch the scene @SN Scene No.
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Section Trigger Inputs and Output Format Data Code Error Code Description E100 No candidate for FP E110 No FP E111 Error 1 FP E112 FP in wrong position Decode error ecode e o E120 E121 E122 E123 E150 The items in dotted boxes can be selected to be added or not in the communication setting menu.
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Section Trigger Inputs and Output Format Incorrect reading: Reading continues to be performed for the number of retries specified in the setting conditions. An error code is output when an error occurs. <Header > <Error Code> <FCS> <Footer> When Reading Accuracy is ON: <Header >...
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Section Trigger Inputs and Output Format Incorrect reading: <Header > <Error Code> <FCS> <Footer> When Coincidence Judgment is ON: <Header > <Number> <Reading Data> <FCS> <Footer> Coincident with registered data 0 : 00 Coincident with registered data 1 : 01 Coincident with registered data 2 : 02 Coincident with registered data 3 : 03 Not coincident with registered data 0 to 3: NG...
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Section Trigger Inputs and Output Format Receive <Header > <Scene No.> <Footer> Switch the Scene (@SN Scene No.) 1:1 Connection Switches the scene number to be displayed. Send <Scene No.> <Footer> Specify 0 to 9 for the scene no. Receive Correctly switched: <Header >...
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Read the Scene Number Currently Displayed (@MS Unit No.) 1:N Connection The displayed scene number (0 to 9) is output. Send <Unit No.> <Footer> Receive Data is output from the V530-R150 without polling commands. <Header > <Unit No.> <Scene No.> <Footer>...
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Switch the Scene (@MS Unit No. Scene No.) 1:N Connection Switches the scene number to be displayed. Send <Unit No.> <Scene No.> <Footer> Receive Data is output from the V530-R150 without polling commands. Correctly switched: <Header > <Unit No.> <Footer> Incorrectly switched: <Header >...
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Section Trigger Inputs and Output Format QR Code Error Code Description E000 No FP E001 Missing 2 FPs E002 Missing 1 FP E003 3 FPs in wrong position E004 More than 4 FPs Decode error ecode e o E010 E011 E012 E013 E020...
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Section Trigger Inputs and Output Format Read Begin read Setting word 15 to 12 11 to 8 7 to 4 3 to 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 1 Command code Stops continuous reading.
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Section Trigger Inputs and Output Format Either 0 or 1 can be set for “–.” Switch the Scene Number +1 (21) 1:1 Connection Increases the scene number by one. When the current scene number is 9, the scene number will switch to 0.
Section FCS Calculation FCS Calculation FCS (Frame Check Sequence) can be attached to output data to improve communications. (For normal communications only). FCS is the result of taking the XOR for each byte between header and footer (8 bits) and converting to 2-character ASCII codes. Each time data is received, the host link calculates the FCS and checks it against the FCS attached to sending data so that send- ing data can be checked for errors.
Connection Examples for Programmable Controller (Normal) System Configuration Sync. Sensor Power Supply (24 VDC) Video Monitor RS-232C Cable XW2Z-500T (5 m) V530-R150 Programmable Controller Camera Power Supply Unit: CQM1-PA** CPU Unit: CQMI-CPU*** Cable Wiring V530-R150 Programmable Controller Signal Pin No.
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Program Examples This is an example of a program in which a Programmable Con- troller (CQM1) receives the data which is read at a V530-R150. Set the reading conditions of the V530-R150 and set the reading mode to RUN mode.
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Stores reading data in order from DM0200. 4-5-2 Connection Examples for Programmable Controller (Host Link) System Configuration Power Supply (24 VDC) Video Monitor RS-232C Cable V530-R150 Programmable Controller Camera Power Supply Unit: C200H-PA** CPU Unit or Host Link Unit : C200H-**...
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Section Connection Examples Cable Wiring V530-R150 Programmable Controller Signal Pin No. Pin No. Signal Shield (*) Pin numbers will depend on the CPU unit or Host Link Unit being con- nected. Refer to the manual for the Programmable Controller being con- nected.
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Section Connection Examples Program Examples A command (reading trigger) is sent to the V530-R150 and the data received at the V530-R150 is written to the specified words of the Programmable Controller. Set the reading conditions of the V530-R150 and set the reading mode to RUN mode.
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Communication Settings Match the communication settings (baud rate, data length, parity bits, and stop bits) of the personal computer and V530-R150. Set the communications mode of the V530-R150 to Normal . p. 140, 141...
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Section Connection Examples Program Example 100 CLOSE #1 110 OPEN ”COM:E73NN” AS #1 (OPEN communications port) 120 PRINT #1,”@GL”+CHR(&H0D) (Send single reading com- mand) 130 INPUT #1,RESDATA$ (Load data; footer code:CR) 140 PRINT ”READ DATA=”;RESDATA$ (Display reading data) 150 GOTO 120 (Repeat) 160 END...
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This section gives an overview of menu operations for the V530-R150 2-Dimensional Code Reader and explains the procedures required to perform basic operations. For more details of operations on the V530-R150, refer to Section 6 Functions and Opera- tions. Menu Operations ......
Section Menu Operations Menu Operations Console The Console is used to perform menu operations. Be sure to fa- miliarize yourself with Console operations before actually using the menus. TRIG (trigger) Key ESC (escape) Key ENT (enter) Key Up, Down, Left, and Right Keys SHIFT Key Function...
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Section Menu Operations Screen Displays Scene No. The current scene number is given. 10 different reading conditions can be set. Mode (*1) The current mode is displayed. 1. Read QRCode Function Function is displayed by menu tree. Cursor Move the Up, Down, Left and Right Keys to the desired setting.
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RS-232C via the terminal blocks. SYS (System) Used to set system conditions such as communications specifications. SAVE (Save) Used to save setting data to flash memory. Be sure to save and turn OFF power to the V530-R150 after changing the settings.
Section Menu Tree Menu Tree For QR Code Reading Shutter Speed 1/100 s 0.Image Adjust-QR Filtering 1/500 s BGS Levels 1/2000 s p. 94 1/10000 s Weak Smoothing p. 95 Strong Smoothing Enhance Edges Upper p. 96 Lower Reading Settings Symbol Color 1.
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Section Menu Tree For DataMatrix Code Reading Shutter Speed 1/100 s 0.Image Adjust-DM Filtering 1/500 s p. 94 BGS Levels 1/2000 s 1/10000 s Weak Smoothing p. 95 Strong Smoothing Enhance Edges Upper p. 96 Lower 1.Read DataMatrix Reading Settings Symbol Color Display Settings Right &...
ON. Note Never input the reset signal or turn OFF the power when startup messages are displayed. Data may be lost, and the V530-R150 may not operate properly the next time it is started.
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Section STEP 1 Starting The through image is displayed by pressing the SHIFT + Down Keys. If not displayed correctly, adjust the focus, cam- era setting distance and lighting. p. 13, 16 Startup Mode Use the startup mode in order to make daily operation more effi- cient.
Section STEP 2 Setting Reading Conditions STEP 2 Setting Reading Conditions The default setting is for MON (monitor) mode to be displayed when the power is first turned ON. Note This section only describes the necessary functions for basic op- erations.
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Section STEP 2 Setting Reading Conditions The following screen is displayed. The screen is in setting mode. Register menus in 0 to 3. Press the ENT Key to display the selection of menus. When changing a registered menu, press the SHIFT+ESC Keys to display the selection of menus.
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Section STEP 2 Setting Reading Conditions Register the menu as shown in the figure. 1.Read QRCode Select 0.Image Adjust -QR . Select Shutter Speed . Shutter Speed Select the shutter speed according to the movement of the reading object. Press the ENT Key to set the shutter speed. The display will return to the window shown in step 6.
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Section STEP 2 Setting Reading Conditions Select Read QRCode . 1.Read QRCode Select Reading Settings . Reading Settings Display Settings Function Settings Pattern Settings Select the color of symbol. Symbol Color : Black Right&Left Reverse : Gray Edge Value [32] Number of Retries : FP Search Method : Normal Black: Black symbol printed on white base.
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Section STEP 2 Setting Reading Conditions Select if Right & Left Reverse is necessary or not. ON: Necessary For reading an image after reflection, or through the back of a transparent material such as glass. OFF: Unnecessary For normal reading (from the front of the object). Select Register before leaving this screen.
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Section STEP 2 Setting Reading Conditions Register the menu as shown below. Select 0. Image Adjust-DM . Select Shutter Speed . Shutter Speed Select the shutter speed according to the movement of the reading object. Press the ENT Key to set the shutter speed. The display will return to the window shown in step 6.
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Section STEP 2 Setting Reading Conditions Select the color of symbol. Black 10 x 10 [ 32] [100] Weak Black: Black symbol printed on white base. White: White symbol printed on black base. Select if Right & Left Reverse is necessary or not. ON: Necessary For reading an image after reflection, or through the back of a transparent material such as glass.
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Section STEP 2 Setting Reading Conditions Set Measure L Length to ON. Turn ON this function and enter MON (monitor) or RUN mode. When the TRIG Key is pressed and one reading is performed, the L length is measured and the result will auto- matically be used in the Reading Settings/Length of Find - er setting.
Section STEP 3 Checking Reading STEP 3 Checking Reading Confirm whether reading is performed correctly under the setting conditions. The reading is performed in MON (monitor) mode. Reading judgment is not output to terminal blocks or RS-232C but displayed on the monitor. Procedure Press the ESC Key from the basic screen of setting mode to enter MON (monitor) mode.
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Section STEP 3 Checking Reading Go back to setting mode and turn OFF Read QRCode/ Function Settings/Judge Gray Value or Read DataMa- trix/Function Settings/Measure L Length . If Reading Not Performed Return to setting mode and set the conditions correctly. Adjust the lighting and focus.
Section STEP 4 Starting Code Reading STEP 4 Starting Code Reading Enter RUN mode to perform readings. The reading judgment is output to external devices through terminal blocks or RS-232C. Procedure Move the cursor to MON (monitor) and press the ENT Key. The mode selections are displayed.
Note Be sure to save the revised setting data to flash memory before turning OFF. As the V530-R150 loads data from flash memory at startup, any new data be will lost if it is not saved to flash memory. Also, imag- es in RAM are cleared when power is turned OFF.
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Note Never input the reset signal or turn OFF the power when proces- sing messages are displayed. Data may be lost, and the V530-R150 may not operate properly the next time it is started. Turn OFF the power for the V530-R150.
SECTION 6 Functions and Operations This section gives details of the functions and operations possible with the V530-R150 2-Dimensional Code Reader, including the procedures necessary for communications with external devices. Menu Registration ......
Section Menu Registration Menu Registration The V530-R150 has the five menu items shown below. The com- bination of these items is different according to the reading codes (QR Code or Data Matrix). Register items according to the fol- lowing combinations and order. Reading is not performed cor- rectly if items are registered in different combinations or orders.
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Section Menu Registration Procedure Enter the SET mode. Move the cursor to 0. and press the ENT Key. The selection of menus is displayed. When changing a reg- istered menu, press the SHIFT + ESC Keys. Read QRCode...
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Section Menu Registration Move the cursor to the desired selection and press the ENT Key. The menu is registered. Register the menu items for 1. and 2. in the same way. If setting is made incorrectly, overwrite the setting with the cor- rect one.
Section SET (Setting) Mode SET (Setting) Mode 6-2-1 Image Adjust-**** Set the shutter speed, filtering, and background suppression for reading. The shutter speed of the Camera can be changed. The image read by the Camera can be manipulated. The background of reading objects can be eliminated from reading.
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Section SET (Setting) Mode Shutter Speed The shutter speed can be changed according to the movement of the reading object. Procedure Select 0.Image Adjust-**** . 1.Read QRCode Select Shutter Speed . Shutter Speed Select the appropriate shutter speed while monitoring the screen.
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Section SET (Setting) Mode Filtering Manipulates the image read by the Camera. Procedure Select 0.Image Adjust-**** . 1.Read QRCode Select Filtering . Filtering Select the appropriate filtering method while monitoring the screen. No filtering Smooth images with reduced noise Images with the edges between bright and dark areas enhanced Press the ENT Key.
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Section SET (Setting) Mode BGS Levels (Background Suppression) Background suppression (BGS) changes image areas with den- sities below the lower limit to 0, and image areas with densities above the upper limit to 255 so that only images with densities between the lower and upper limits are measured.
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Section SET (Setting) Mode Press the Left or Right Key to change the numeric value. Move the cursor to OK to enter the setting. 6-2-2 Read QRCode Read QRCode Read QRCode has the following four setting items. Reading Settings Sets the reading conditions for QR Codes. Display Settings Sets the items to be displayed on the screen in MON (monitor) and RUN modes.
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Section SET (Setting) Mode Reading Settings Sets the conditions for reading QR Codes. Read QRCode Reading Settings Symbol Color : Black Right&Left Reverse Gray Edge Value [32] Number of Retries FP Search Method : Normal Select the color of symbol. Black Black symbol printed on white base.
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Section SET (Setting) Mode Select the number of retries to be made if the reading is NG. (0 to 9; Default setting: 0.) Select the FP search method. (Normal Search/Pattern Search; Default Setting: Normal) Select Normal under normal conditions. Select Pattern Search only under special conditions such as when the quality of printing (marking) of a 2-dimensional code is not good.
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Section SET (Setting) Mode Display Settings Sets the items to be displayed on the screen in MON (monitor) and RUN modes. The processing time becomes longer if more items are selected. Read QRCode Display Settings Reading Data Detail Data Finder Pattern Cell Position Font Size Select whether or not to display reading data for QR Codes...
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Section SET (Setting) Mode Procedure Select 1.Read QRCode . 1.Read QRCode Select Display Settings . Reading Settings Display Settings Function Settings Pattern Settings Set each item. Select Register before leaving this screen.
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Section SET (Setting) Mode Function Settings Functions to improve the accuracy of data are available. There are restrictions on the combination of functions used. Consider the priority of functions when making settings. Read QRCode Function Settings Note Cell Verify can be used together with Judge Coincidence, Data History, Reading Accuracy and Judge Gray Value, but no other combination can be used together.
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Section SET (Setting) Mode Select Data (0 to 3) to register the standard data and then set to ON . OFF: No judgment is performed. (Default setting) Data 0 to 3: The data read in the next trigger is registered as the number of standard data.
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Section SET (Setting) Mode Procedure Select 1.Read QRCode . 1.Read QRCode Select Function Settings . Reading Settings Display Settings Function Settings Pattern Settings Set each item. Select Register before leaving this screen. Pattern Settings Finder patterns may not be detected if the quality of the 2-dimen- sional code is bad or printed in dots.
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Section SET (Setting) Mode Reading may not be performed correctly if the angle with respect to the model is more than +/– 10 . It should be in a range of approx. +/–10 . Note Set to Pattern Search for FP search method in Reading Set- tings to perform pattern search.
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Section SET (Setting) Mode Model Registration Registers finder patterns as a model. Read QRCode Pattern Settings Model Register Procedure Select 1.Read QRCode . 1.Read QRCode Select Pattern Settings . Reading Settings Display Settings Function Settings Pattern Settings Select Model Registration . Model Registration Reference Model Search Region...
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Section SET (Setting) Mode Specify the upper right and lower left coordinates. Pattern Settings (Model Registration) 110, 150 Approx. 0.5 cell Register a find pattern with a margin of approx. 0.5 cell. Reference Model The registered model images can be displayed on a screen. Af- ter model registration, confirm whether the model has been reg- istered correctly by performing Model Reference.
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Section SET (Setting) Mode Procedure Select 1.Read QRCode . 1.Read QRCode Select Pattern Settings . Reading Settings Display Settings Function Settings Pattern Settings Select Reference Model . Model Registration Reference Model Search Region Parameter...
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Section SET (Setting) Mode Model images will appear. Scn 0=SET=1.Read QRCode Pattern Settings (Reference Model) ESC/ENT: End Search Region Specify the region in which to search for models. Read QRCode Pattern Settings Search Region Procedure Select 1.Read QRCode . 1.Read QRCode...
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Section SET (Setting) Mode Select Pattern Settings . Reading Settings Display Settings Function Settings Pattern Settings Select Search Region . Model Registration Reference Model Search Region Draw a box as the region in which to search for the model. Specify the whole screen under normal conditions. Scn 0=SET=1.Read QRCode Pattern Settings (Search Region) 30, 85...
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Section SET (Setting) Mode Parameter Sets the detail settings for pattern search. Read QRCode Pattern Settings Pixel Skipping X Pixel Skipping Y Correlation [ 30] Finder Display Version Grid Change the pixel skipping parameters used to search for a model. (1 to 20) The processing time can be reduced if the pixel skipping pa- rameters are set to larger values.
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Section SET (Setting) Mode Set the finder pattern display to all or one. All: All finder patterns detected are displayed. One: Only the finder pattern with the highest correlation val- ue is displayed. Set the version information for the QR Code to be read. (1 to Note If the wrong version information is set, the reading can not be performed correctly.
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Section SET (Setting) Mode Set each item. Pixel Skipping X Pixel Skipping Y Correlation Finder Display Version Grid Timing Select End before leaving this screen. 6-2-3 Read DataMatrix Set the following three items under Read DataMatrix . Reading Settings Sets the conditions for reading Data Matrix codes.
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Section SET (Setting) Mode Select the symbol color. Black Black symbol printed on white base. White White symbol printed on black base. Select whether Right & Left Reverse of Data Matrix codes is necessary. Necessary For reading an image after reflection, or through the back of a transparent material such as glass.
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Section SET (Setting) Mode Procedure Select 1.Read DataMatrix . Select Reading Settings . Reading Settings Display Settings Function Settings Set each item. Black Weak Select Register before leaving this screen. Display Settings...
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Section SET (Setting) Mode Sets the items to be displayed on the monitor in MON (monitor) and RUN modes. The processing time becomes longer if more items are selected. Select whether or not to display reading data for Data Matrix codes on the screen.
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Section SET (Setting) Mode Procedure Select 1.Read DataMatrix . Select Display Settings . Reading Settings Display Settings Function Settings Set each item. Select Register before leaving this screen.
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Section SET (Setting) Mode Function Settings Functions to improve the accuracy of data are available. There are restrictions on the combination of functions used. Consider the priority of functions when making settings. Measure L Length Note Cell Verify can be used together with Judge Coincidence, Data History, Reading Accuracy and Measure L Length, but no other combination can be used together.
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Section SET (Setting) Mode Select Data (0 to 3) to register the standard data and then set to ON . OFF: No judgment is performed. (Default setting) Data 0 to 3: The data read in the next trigger is registered as the number of standard data.
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Section SET (Setting) Mode Procedure Select 1.Read DataMatrix . Select Function Settings . Reading Settings Display Settings Function Settings Set each item. Select Register before leaving this screen. 6-2-4 Image Analysis The following five functions are available for image analysis. Use these functions when analyzing finder patterns or checking pixel values for cell recognition.
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Section SET (Setting) Mode Display Pixel Value Displays the density of a specific area in the range 0 to 255. Line Bright X The density distribution of a horizontal line is displayed in a graph. Line Bright Y The density distribution of a vertical line is displayed in a graph.
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Section SET (Setting) Mode Procedure Select 2.Image Analysis . 0.Image Adjust-QR Select Display Pixel Value . Display Pixel Value Move to the required area by using Up/Down/Left/Right Keys. The density information will be displayed. Press the SHIFT Key at the same time to move faster. Press the ESC Key to leave this screen.
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Section SET (Setting) Mode Line Bright X (fixed Y coordinate) Line Bright Y (fixed X coordinate)
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Section SET (Setting) Mode Specify the beginning and end point of the line for which density distribution is to be displayed. The density distribution is displayed. The ratio of black and white with respect to the gray edge value is displayed. Procedure Select 2.Image Analysis .
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Section SET (Setting) Mode To display a different area, repeat procedure 5 as required. Press the ESC Key before leaving this screen. Image Magnifier Magnifies the image in a specified area. The specified area is 32 x 32 pixels (fixed). Use Up/Down/Left/Right Keys to move to the position to be magnified.
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Section SET (Setting) Mode Procedure Select 2.Image Analysis . 0.Image Adjust-QR Select Image Magnifier . Display Pixel Value Move to the specified area using Up/Down/Left/Right Keys. Press the SHIFT Key at the same time to move faster. Press the ENT Key. A magnified image is displayed within a dotted frame.
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Section SET (Setting) Mode Measure Length Measures the size of cells in pixels. For stable reading, adjust the field of vision to be at least five pix- els per cell. DataMatrix (Pixel/Cell) Specify the beginning and end point of the line to be mea- sured.
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Section SET (Setting) Mode Procedure Select 2.Image Analysis . 0.Image Adjust-QR Select Measure Length . Display Pixel Value Move the cross cursor to the beginning point using Up/ Down/Left/Right Keys and press the ENT Key. Press the SHIFT Key at the same time to move faster. Specify the end point in the same way.
Section MON (Monitor) Mode MON (Monitor) Mode Confirms whether the reading can be correctly performed with the set conditions. The reading judgment and data are not output to the terminal blocks or RS-232C but displayed on a monitor. Procedure Enter MON (Monitor) mode. MON (monitor) mode automatically moved to after leaving SET mode.
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Command Image Input Camera Running Cycle Delay (Send images to V530-R150) 33.3 ms Memory j A reading image stored in the past. The reading images which are coincident with image storage conditions are stored in memory 0 to 23. How to set storage conditions of images.
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Section MON (Monitor) Mode Differences in Displayed Screens According to Settings in Reading****/Display Settings When Reading Data is ON: OK: Reading data are displayed. NG: Error codes are displayed. (e.g.) Reading OK QRCode When Detail Data is ON: Detailed data of reading codes are displayed. (e.g.)
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Section MON (Monitor) Mode When Finder Pattern is ON: A cross cursor will appear at the position recognized as a finder pattern. (e.g.) When Cell Position is ON: A cross cursor will appear at the position recognized as a cell. However, when Read QRCode/Function Settings/Cell V erify is Verify, the cell recognition position is not displayed.
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Section MON (Monitor) Mode Differences in Displayed Screens According to Settings in Reading****/Function Settings When Cell Verify is Verify: A cross cursor will appear at the position not identified when veri- fied with standard data. Even when Read QRCode/Display Set - tings/Cell Position is ON, the result of cell recognition verifica- tion is displayed.
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Section MON (Monitor) Mode When Judge Coincidence is ON: Performs coincidence judgment and the result is displayed. Turn OFF Data History, Reading Accuracy, Judge Gray Value and Measure L Length functions since they cannot be used to- gether with Judge Coincidence. (e.g.) Coincident with registered data 1 (Reading OK) Register 0: abcdef Register 1: ABCDE1...
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Section MON (Monitor) Mode When Data History is ON: The number of readings, OK readings, Reading Accuracy and the result of error counts are displayed. The count values are cleared when turned OFF. Turn OFF the Judge Coincidence, Reading Accuracy, Judge Gray Value, and Measure L Length functions as they cannot be used together with the Data History function.
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Section MON (Monitor) Mode When Reading Accuracy is ON: Ten readings are performed with one trigger and the result is dis- played. The reading accuracy cannot be counted for the continuous reading commands. Turn OFF the Judge Coincidence, Data History, Judge Gray Va- lue, and Measure L Length functions as they cannot be used to- gether with the Reading Accuracy function.
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Section MON (Monitor) Mode When Judge Gray Value is ON: (Read QRCode only) A suitable gray edge value is measured by pressing the TRIG Key on the Console. The gray edge value is automatically en- tered in the setting for Gray Edge Value in Read QRCode/ Reading Settings .
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Section MON (Monitor) Mode When Measure L Length is ON: (Read DataMatrix only) The length of L-shape is measured by pressing the TRIG Key on the Console. The measurement value is automatically entered in the setting for Length of Finder in Read DataMatrix/Reading Settings . Turn OFF the Judge Coincidence, Data History, and Reading Accuracy functions as they can not used along with Measure L Length.
Section RUN Mode RUN Mode Reading is performed under the setting conditions for the scene displayed. Reading judgement and data are output to external devices. For details regarding the display items, refer to 6-3 MON (Monitor) Mode . p. 129 Procedure Select RUN Mode.
Section System System 6-5-1 Communications Method Sets communications methods when communicating to external devices via terminal blocks or RS-232C. When communicating in normal format via RS-232C: Set the communications method for RS-232C and Normal . When communicating with host link via RS-232C: Set the communication method for RS-232C and Host link .
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No flow control. (Default setting) RS/CS: The hardware performs flow control. Use a cable that connects the RS and CS signals of the V530-R150 and external device. Data is transferred when the CS signal from the exter- nal device is ON. Xon/off: The software performs flow control.
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Set the first word to read in area specified above (0 to 9995). (Default setting: 0) Set the write area where the V530-R150 writes the result. Select I/O, HR (holding relay), LR (link relay), DM (data memory), or None (No writing). (The default setting is I/O.) Set the first word to write in the area specified (0 to 9996).
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Section System Checks the mode of the Programmable Controller in MON (monitor) and RUN modes. Reading starts with MON (monitor) mode. (Error messages are displayed.) OFF: Sends the command to switch mode to the Program- mable Controller in MON (monitor) and RUN modes and switch the mode to MON (monitor) mode forci- bly.
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Section System Set the time from when the result is output to the terminal block to when the GATE signal is turned ON. This time is used to wait until the data output becomes stable. Set a time between 1.0 and 1000.0 ms that is longer than the delay time for the external device.
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Section System Set each item. (e.g.) RS-232C Select End before leaving this screen. 6-5-2 Backup The following four setting data can be backed up to personal computers. This is a useful function for setting other devices with the same data. Backing up the setting data is recommended as a precaution against loss due to data damage or device malfunc- tions.
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Data V530 Computer Note Never input the reset signal or turn OFF the power while saving or loading. Data may be lost, and the V530-R150 may not oper- ate properly the next time it is started. Procedure Select Backup .
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Note Do not turn OFF the power while a message is being displayed in any saving or loading operations. Data in memory may be de- stroyed, and the V530-R150 may not operate correctly the next time it is started. Saving Data to a Personal Computer (V530-R150...
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Specify where the file is to be saved. Set the protocol to Xmodem . Select Receive and input the file name. The data will be transferred from the V530-R150 to the com- puter. The V530-R150 generates a timeout error if no response is received from the external device within 30 seconds.
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Data will be transferred from the computer to the V530-R150. The V530-R150 generates a timeout error if no response is received from the external device within 30 seconds. An er- ror message will be displayed, and the error terminal will turn ON.
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Sets the scene number and mode to be displayed when the pow- er is turned ON. If the V530-R150 is set to start in RUN mode for the scene where the desired reading conditions are registered, reading can be started by simply turning the power ON. The default setting is as follows.
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One host (personal computer or Programmable Controller) can communicate with more than one V530-R150 by connecting the RS-232C/RS-485 converter. The unit number is attached to the prefix of all communication data so, set a different unit number for each V530-R150.
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(Unit No. 00) (Unit No. 01) (Unit No. 02) Note Refer to the manual of the converter for the number of V530-R150 that can be connected. The number is different depending on the converter. Select if connecting multi drop. If ON is selected, the reading result is not output to RS232C even when reading is performed.
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6-5-6 Error Method A V530-R150 does not perform reading while the BUSY terminal is ON even when TRIG A is input. Set whether or not to turn ON the ERR terminal if a trigger signal is sent while the BUSY termi-...
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Section System nal is ON to inform the external device that the trigger has not been accepted. ERR ON (Default setting) Reading is not performed while the BUSY terminal is ON re- gardless of TRIG A input. When TRIG A is input with the correct timing, the ERR termi- nal turns OFF.
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Section System 6-5-7 Version The model of the controller and the version of the software can be displayed. V530-R150E* Ver. xxx xxxx/xx/xx xx:xx The model is displayed. The version and production date of the software are dis- played. Procedure Select Version . The version information is displayed.
Section Scenes Scenes The V530-R150 has 10 scenes. Set different reading conditions for each scene. Procedure Display the basic screen. Move the cursor to Scn 0 and press the ENT Key. Move the cursor to Scn 1 and press the ENT Key.
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Section Scenes Copying Scene Data Procedure Move the cursor to the desired scene number and press the SHIFT+ ESC Keys. Select Copy . Move the cursor to the original scene number and select Ex- ecute .
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Section Scenes Clearing Scene Data Procedure Move the cursor to the scene number to be cleared and press the SHIFT + ESC Keys. Select Clear . The confirmation message is displayed. Select Execute .
Be sure to save revised setting data to flash memory before pow- er is turned OFF. As the V530-R150 loads data from flash memory at startup, any new data be will lost if it is not saved to flash memory. Also, imag- es in RAM are cleared when power is turned OFF.
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Section Saving to Flash Memory Note Never input the reset signal or turn OFF the power when proces- sing messages are displayed. Data may be lost, and the V530-R150 may not operate properly the next time it is started.
SECTION 7 Regular Inspections This section gives basic maintenance procedures and inspection items for the V530-R150 2-Dimensional Code Reader.
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Section Regular Inspections To maintain the V530-R150 in the best condition, perform the fol- lowing regularly. Lightly wipe off dirt with a soft cloth. Clean the lens and indicators with a cloth for a lens or air brush. Inspection Items...
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Section V530-R150 2-Dimensional Code Reader Controller Specifications V530-R150E V530-R150EP Input/output type Supply voltage 24 VDC (+10%, –15%) Current consumption Approx. 0.5 A Insulation consumption 20 MΩ min. between all DC external terminals and GR terminal (at 100 VDC, with internal surge absorber removed.)
Section Console Console F150-KP (Unit: mm) Specifications Vibration resistance 10Hz to 150 Hz; single amplitude: 0.15 mm Shock resistance 196 m/s Ambient temperature 0 C to +50 C Ambient humidity 35% to 85% (with no condensation) Ambient environment No corrosive gases Shortage temperature –25 C to +65 C Degree of protection...
Section Camera Camera F150-S1 (Unit: mm) V530-R150 connector Two M4 holes with depth of 8 mm 1/4-20UNC with depth of 8 mm Specifications Supply voltage 12 VDC Current consumption Approx. 160 mA Vibration resistance 10 Hz to 150 Hz; single amplitude: 0.5 mm (Max.
Section Video Monitor Video Monitor This is the recommended monitor and is available from OMRON. F300-M09 (OMRON) (Unit: mm) Specifications Supply voltage 100 VAC Current consumption Approx. 300 mA Vibration resistance 10 Hz to 150 Hz; single amplitude: 0.15 mm 4 times for 8 min.
SECTION 9 Troubleshooting This section details errors that may occur with the V530-R150 2-Dimensional Code Reader and gives procedures for dealing with those errors. Troubleshooting ......
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130 Errors During Menu Operation The reading results are not displayed on the video monitor. The V530-R150 is not in MON (monitor) or RUN mode. Terminal Block Errors Trigger signals (input signals) are not received. The cables are not correctly wired.
Signals cannot be output externally. The trigger signal has not been input. The cables are not correctly wired. The signal line is disconnected. The V530-R150 is not in RUN mode. RS-232C Communications Errors No communications are possible. The cables are not correctly wired.
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E020 Decode error The printing is in a special format and not (No definition error) defined for the V530-R150 (connection mode, etc.). Change the printing format. E030 Pattern search NG As a result of the pattern search, 32 or more proposed finder patterns were found.
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Section Error Codes and Remedies Confirming Pixels Per Cell When Display Settings/Detail Data is turned ON, the number of pixels per cell is displayed together with detail information if reading is OK. When reading is NG, confirm the number of pixels per cell under 2.
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E150 Decode error The printing is in a special format and not (No definition error) defined for the V530-R150. Change the printing format. The codes may be bent, stained, or damaged. Common Check Items for Error Codes E120 to E122 Check the gray edge value in Reading Settings .
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Section Error Codes and Remedies Confirming Pixels Per Cell When Display Settings/Detail Data is turned ON, the number of pixels per cell is displayed together with detail information in MON (monitor) or RUN mode. When reading is NG, confirm the number of pixels per cell under 2.
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Appendix A ASCII Codes Character Data (Hex- Character Data (Hex- Character Data (Hex- Character Data (Hex- adecimal adecimal adecimal adecimal No.) No.) No.) No.) ‘ ” & ’ – < >...
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Appendix B FCS Check Program Examples (BASIC) Calculation Examples for Sending FCS DATA$ Sample Data Line Data Length CODE$ Data Character Exclusive Operation 100 ’*****CALCULATE FCS***** 110 ’*FCSSET 120 L=LEN(DATA$) 130 A=0 140 FOR J=1 TO L 150 CODE$=MID$(DATA$,J,1) 160 A=ASC(CODE$)XOR A 170 NEXT J 180 FCS$=HEX$(A) 190 IF LEN(FCS$)=1 THEN FCS$=”0”+FCS$...
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Appendix C Data Capacity Tables QR Code QR Code (Model 2) The relation between matrix size (number of cells) and data capacity is shown in the table below. In this example, the matrix size is 29 29 cells. 7 cells 15 cells 7 cells 7 cells...
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Appendix Data Capacity Tables Data Matrix Data Matrix (ECC200) The relation between matrix size (number of cells) and data capacity is shown in the table below. In this example, the matrix size is 22 22 cells. 22 cells 22 cells Maximum data capacity Matrix size Num.
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Index Numbers commands, , Continuous Reading, , One Shot Reading, , , 2-dimensional code, Read the Scene Number Currently Dis- played, , , Request to Resend Scene Data, Switch the Scene, , , Switch the Scene Number +1, Switch the Scene Number –1, communications applications, overview, errors,...
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Index Data History, , , G–I Data Matrix codes data capacity, gray edge value, , menu tree, reading, , grounding, errors, Host Link communications, detail data, , , See also modes dimensions, Image Magnifier, DIN Track, mounting, images, display, , adjusting, See also images image analysis,...
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Index parameter, Measure L Length, , pattern Measure Length, search, memory, images, settings, menu peripheral devices, connections, operations, personal computer, connections, errors, registration, power supply, tree, wiring, model precautions reference, general, registration, installation, processing time, calculating, modes at startup, , Programmable Controller, connections, Host Link mode, , MON (monitor) mode,...
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Index region, specifying, registration, tact time, Right&Left Reverse, , terminal blocks, communications, ring lights, errors, RS/CS, connections, terminals, , , DO terminals, RS-232C, input terminals, , communications, OK/NG terminal, output terminals, , , precautions, through images, timing, saving, Trigger inputs. See inputs to flash memory, troubleshooting, scene data.
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Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. Z136-E1-1 Revision code The following table outlines the changes made to the manual during each revi- sion. Page numbers refer to the previous version. Revision code Date Revised content...
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The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS, INC. 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, Singapore 239920 Tel: (65)835-3011/Fax: (65)835-2711 OMRON (CHINA) CO. LTD. 21F, Beijing East Ocean Center No.
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Authorized Distributor: Cat. No. Z136-E1-1 Note: Specifications subject to change without notice. Printed in Japan 0799-0.5M a...
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