Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

Idrive conveyors
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Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-686 Rev. A
2200 Series
iDrive Conveyors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2200 Series

  • Page 1 2200 Series iDrive Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    • Compare shipment with packing slip. Contact factory countries. regarding discrepancies. Dorner reserves the right to make changes at any time • Inspect packages for shipping damage. Contact carrier without notice or obligation. regarding damage.

  • Page 3: Warnings − General Safety

    • Failure to comply could result in serious injury. SEVERE HAZARD! A WARNING • Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. • When conveyors are used in conjunction...

  • Page 4: Product Description

    Support Stand Drive End Idler/Tension End Figure 1 Specifications Models Flat Belt 2200 Series Conveyor Cleated Belt 2200 Series Conveyor 2 4 C M WW LLLL A SSSS FDMPH 2 1 0 M WW LLLL A PP BB FDMPH In frame...

  • Page 5: Specifications

    7-70 Ft./Min., Low Speed, 10-100 Ft./Min. High Speed iDrive Load Capacity LOW SPEED (07 - 70 FPM) FOR 09 BELT TYPE LENGTH HIGH SPEED (10 - 100 FPM) FOR 09 BELT TYPE LENGTH 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.
  • Page 6 *Load capacity reduced by 50% when used with Nose Bar tail. HIGH SPEED (10 - 100 FPM) FOR SINGLE PLY (TYPE 19 AND 53) BELTS LENGTH LOW SPEED (07 - 70 FPM) FOR ALL OTHER BELTS LENGTH 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 7: Installation

    Conveyor frame (two sections if longer than 12ft) Conveyor brackets (4x) Return rollers (for longer conveyors) Figure 4 Required Tools • Hex-key wrenches: 4 mm, 5 mm • Level • Torque wrench 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 8: Mounting Brackets

    Insert T-bars (Figure 5, item 5) and (Figure 6, item 5) into conveyor side slots (Figure 7, item 1). Fasten brackets (Figure 7, item 2) to conveyor with mounting screws (Figure 7, item 3). 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 9: Return Rollers

    BLUE Figure 10 GREEN GREEN BRAKE YELLO YELLOW SPEED +5VDC ORANGE ORANGE BROWN BY CUST. PRE-WIRED PRE-WIRED Figure 13 Refer to Maxon Motor Operating Instructions manual 343253 for wiring details. 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 10: Preventive Maintenance And Adjustment

    • Keep service parts on hand (see “Service Parts” section for recommendations) Use Dorner Belt Cleaner (part # 625619). Mild soap and water may also be used. Do not soak the belt. • Keep supply of belt cleaner (part # 625619) For /05 woven polyester and /06 black anti-static belts, use a •...

  • Page 11: Belt Installation

    “Mounting Brackets” beginning on page 8, steps 3 through 5. Tension belt. Refer to “Conveyor Belt Tensioning” on page 12 If equipped, re-install wipers, return rollers and guiding. Figure 17 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 12: Conveyor Belt Tensioning

    (Figure 21, item 1 and 2). Replace belt if proper tensioning can not be obtained while aligning the end of the conveyor frame with or between the tensioning marks. See NOTE. Figure 21 Figure 23 Figure 21 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 13: Conveyor Belt Tracking

    Then while holding the cam in position, re- tighten the head plate fastening screws (Figure 25, item 2) with a 4 mm hex-key wrench to 60 in-lb (7 Nm). 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 14: Spindle Removal

    (Figure 29, item 2). Figure 29 Figure 26 Remove the head plate (Figure 27, item 1) from the conveyor frame. Figure 27 Figure 29 Figure 27 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...
  • Page 15 Loosen two set screws (Figure 32, item 1) on drive pulley (Figure 32, item 2). Slide drive pulley outward off of the gearmotor shaft, and remove timing belt (Figure 32, item 3). Figure 32 Figure 34 Figure 32 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 16: Bearing Removal & Replacement

    Two washers may be required when installing the bearing over the drive shaft on the drive spindle, if the bearing installation tool is not long enough to fit the length of the drive shaft. Figure 36 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 17: Spindle Installation

    Figure 40 Place the head plate (Figure 40, item 2) and attach the head plate to the conveyor frame with the two (2) screws removed and hand tighten. Figure 42 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.
  • Page 18 (Figure 45, item 2) to 15 in-lb (1.6 Nm) to secure position. A CAUTION Over tightening of timing belt will result in reduced gearmotor and timing belt life. 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 19: Nose Bar Roller Replacement

    Re-install belt on end of conveyor, then tension the belt. See “Conveyor Belt Tensioning” on page 12. Re-position the cam assemblies against the head plates Figure 50 and adjust belt tracking. See “Conveyor Belt Tracking” on page 13. 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.
  • Page 20 12. Replace motor. 13. Reinstall in reverse order of removal. (Refer to “Drive Spindle Installation” on page 17 for timing belt tensioning.) Figure 53 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 21: Circuit Board Removal And Replacement

    Replace circuit board. NOTE Make sure the cord or wires are not across the circuit board when reassembling. Tuck wires and cable into the frame extrusion. Reinstall in reverse order of removal. 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 22: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 23 Tail Kit for D position M6-1.00 x 10 mm with Lagged Spindle (Includes Items 3, 6, 17 and 18) WW = Conveyor width reference: 03, 04, 05, 06, 08, 10, 12 & 18 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 24: Idler End

    Idler Spindle Kit, (Includes Items 1 through 7) 22BK2 Bearing Kit (2 pack) 22BK4 Bearing Kit (4 pack) WW = Conveyor width reference: 03, 04, 05, 06, 08, 10, 12 & 18 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 25: Nose Bar Idler End

    Flat Head Screw, M5 x 12 mm 22N−WW Nose Bar Roller Kit (Includes Items 8 and 10) WW = Conveyor width reference: 03, 04, 05, 06, 08, 10, 12 & 18 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 26: 3" (76 Mm) To 6" (152 Mm) Frame Assembly

    Socket Head Screw, M6 x 12 mm WW = Conveyor width reference: 03, 04, 05 & 06 LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 27: 8" (203 Mm) To 18" (457 Mm) Wide Frame Assembly

    LLLLL = part length in inches with 2 decimal places 240417 Center Rail Cross Support, for 16" & 18" wide conveyors only Example: Part Length = 35.25" LLLLL = 03525 201255 Center Rail Cross Support 2405WW-LLLLL Top Bed Plate 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 28: 04 3" (76 Mm) Aluminum Side

    Single Drop−in Tee Bar 920694M Socket Head Screw, M6 x 20 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 29: 05 1.5" (38 Mm) Aluminum Side

    Single Drop−in Tee Bar 920694M Socket Head Screw, M6 x 20 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 30: −07 Low To Side Wiper

    Single Drop−in Tee Bar 920694M Socket Head Screw, M6 x 20 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 31: −09 Low To High Side

    Single Drop−in Tee Bar 920694M Socket Head Screw, M6 x 20 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 32: −10.5" (13 Mm) Extruded Plastic

    Single Drop−in Tee Bar 920694M Socket Head Screw, M6 x 20 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 33: −13 Adjustable Guiding

    Socket Head Screw, M6 x 12 mm 920616M Socket Head Screw, M6 x 16 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 34: −14 Tool-Less Adjustable Guiding

    614068P-LLLLL Extruded Guide 202027M Vertical Mounting Guide Shaft LLLLL = Length in inches with 2 decimal places. 202028M Horizontal Mounting Guide Shaft Length Example: Length = 95.25" LLLLL = 09525 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 35: 0.5" (13 Mm) Cleated Belt Guiding

    639971M Drop−In Tee Bar 920694M Socket Head Screw, M6 x 20 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 36: 1" (25 Mm) Cleated Belt Guiding

    639971M Drop−In Tee Bar 920694M Socket Head Screw, M6 x 20 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 37: 2" (51 Mm) Cleated Belt Guiding

    639971M Drop−In Tee Bar 920694M Socket Head Screw, M6 x 20 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 38: Flared Side Guiding

    Button Head Screw, M5 x 6 mm 202215 Side−Flare Mounting Guide 911−512 Washer 5’ (1524 mm) 920694M Cap Low−Head Screw, M6 x 20 mm 202216 Side−Flare Mounting Guide 6’ (1829 mm) 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 39: Flat Belt Stand Mount Assembly

    Socket Low Head Screw, M6 x 12 mm 240836 Cleated Mount Assembly 240838 Cleated Stand Mount Assembly 300150M Drop−In Tee Bar 605279P Washer 807−920 Square Nut, M6 920620M Socket Head Screw, M6 x 20 mm 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 40: Flat Belt Stand Mount Assembly For 2' (610 Mm) Conveyors

    Socket Low Head Screw, M6 x 12 mm RH 2’ (610 mm) Conveyor 240851 Cleated Belt Stand Mount Assembly 605279P Washer for 2’ (610 mm) Conveyors 639971M Drop−In Tee Bar 2200 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. A...

  • Page 41: 3" (70 Mm) To 6" (152 Mm) Flat Belt Return Roller

    Socket Low Head Screw, M6 x 16 mm 2408WW 8” (203mm) to 24” (610mm) Flat Belt Return Roller Assembly WW= Conveyor width reference: 03, 04, 05, 06, 08, 10, 12 & 18 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 42: Cleated Belt Return Roller

    Figure 58 Flat Belt Part Number Configuration Cleated Belt Part Number Configuration Refer to Dorner patent plate (Figure 58). From the model Refer to Dorner patent plate (Figure 58). From the model number, determine conveyor width (“WW”), length number, determine conveyor type (”T”), width (“WW”), (“LLLL”) and belt type (“BB”).

  • Page 43: Notes

    Notes 2200 Series iDrive Conveyors 851-686 Rev. A Dorner Mfg. Corp.

  • Page 44: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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